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Additive Manufacturing:
Industry Addresses Standards, Quality,
Evidence Building
Lauralyn McDaniel
SME
Dan Fritzinger
DePuy Synthes
Laura Gilmour
EOS of North America
• Professional society
• Dedicated to advancing technology and workforce development
• Inspire, prepare and support
• Attract future generations
www.sme.org
About SME
6/23/2017 2
• 1990: First conference
• 1993: Rapid Prototyping Association
(RPA)
• 2003: RPA became Rapid
Technologies and Additive
Manufacturing (RTAM) community
• 2003: Medical Tech Group joins
RTAM
• 2003: First Additive Manufacturing
Certification program
• 2003: Medical applications fill half-
day session
• 2008: Medical applications fill full-
day session
• 2014: SME Medical AM/3DP
Workgroup
• 2015: Medical Manufacturing
Innovations (MMI) at RAPID
becomes 2.5 day program
SUPPORTING AM/3DP
6/23/2017 3
• Researchers, clinicians, device manufacturers, technology
developers, technology users
• Identify challenges
• Identify resources
• Develop tools
• Make resources available
www.sme.org/medical-am3dp-workgroup
Medical AM/3DP Workgroup
6/23/2017 4
• 3D Systems
• DePuy Synthes
• Direct Dimensions
• EOS
• FDA
• Johnson & Johnson
• Materialise
• Mayo Clinic
• Medivators
• Met-L-Flo
• Monash University
• New York University School of Medicine
• Nicklaus Children's Hospital
• NIH
• North Carolina State University
• Northwestern University
• nScrypt
• NYU Langone
• Orthopaedic Innovation Centre
• Orthopaedic Research Laboratories
• Penn State University
• Phoenix Children's Hospital
• Rush University Medical Center
• Smith & Nephew
• Stryker Orthopaedics
• UNC/NCSU Joint Department of
Biomedical Engineering
• University of Michigan Hospitals
• University of Toronto
• Wake Forest Institute for Regenerative
Medicine
• Walter Reed National Military Medical
Center
• Zimmer Biomet
Medical AM/3DP Workgroup
6/23/2017 5
6/23/2017 6
• Wake Forrest University
• University of Michigan
• Facilitating discussions and working together
• Very different types of manufacturers
• Traditional device manufacturers
• Clinical organizations and others
CHALLENGE:
Combining Engineering & Biology
6/23/2017 7
PROJECT: Professional Outreach
6/23/2017 8
6/23/2017 9
• Need for meta data, patient information
• Patient confidentiality, HIPAA
• DICOM (Digital Imaging and Communications in Medicine);
ISO 12052 -- medical images and related information
CHALLENGE: File Format
6/23/2017 10
• Needs analysis
• Proposal to DICOM Steering Committee
• Unanimously approved December 1, 2016
• APPROACH: Encapsulation of G-code and other “objects”
within DICOM file
PROJECT: DICOM WG-17
6/23/2017 11
• None specific to medical applications of AM
• Awareness of existing AM standards
• Understanding existing medical device standards can be used
for AM
CHALLENGE:
Additive Manufacturing Standards
6/23/2017 12
• Searchable database of standards, specs,
regulations, and guides that are:
• Developed for AM
• Applicable to AM
• Relevant to AM
PROJECT: Standards Database
6/23/2017 13
• Search by:
• Process
• Material & form
• Topic
• Application
• Status
• More
www.sme.org/am3dp
PROJECT: Standards Database
6/23/2017 14
• America Makes and ANSI
• Coordinate and accelerate the development of standards
• Roadmap published February 28
• Several SDOs are involved (ASTM, ASME,
SAE, AWS, MITA, AAMI, etc.)
• More than 200 volunteers
www.ansi.org/amsc
PROJECT: Standards Roadmap
6/23/2017 15
• Design
• Process and Materials
• 4 subgroups: Precursor Materials, Process Control, Post-
Processing, Finished Material Properties
• Qualification & Certification
• Non-Destructive Evaluation
• Maintenance
PROJECT: Standards Roadmap
6/23/2017 16
• Nearly 200 pages
• Identified 89 gaps across all applications and industries
• Priority
• Related standards
• In development work
• Potential SDOs
• 17 gaps specific to medical applications
PROJECT: Standards Roadmap
6/23/2017 17
• Understand the entire process
• Which technologies and materials are best for each application
• Patient-matched devices: medical imaging segmentation
• and processing
• Interest and knowledge for the next generation
CHALLENGE: Qualified Workforce
6/23/2017 18
• Can be used to build to curriculums, certifications, and more:
• Metals
• Medical applications
• Built on job descriptions
PROJECT: Competency Model
6/23/2017 19
• Combination of engineering and medicine
• Device manufacturers
• Point-of-care (clinical) manufacturers
• Researchers
PROJECT: Job Description Template
6/23/2017 20
• Degree programs
• Research
www.sme.org/am3dpuniversity
PROJECT: University Database
6/23/2017 21
• Apprenticeship Acceleration Framework
• Developed by ToolingU/SME with funding from Robert C. Byrd
Institute and DOL
• Combines on-the-job training with instruction
• Competency-based approach
http://www.toolingu.com/training/apprenticeship
PROJECT: AM Apprenticeships
6/23/2017 22
• High school student competition
• SME and Stratasys sponsor AM Competition
• Medical Workgroup developing medical
AM competition for 2018
PROJECT: SkillsUSA
6/23/2017 23
• Anatomical models and cutting guides
• Needs to become standard of care
CHALLENGE: Reimbursement
6/23/2017 24
• May 2016 program
• Identified key comparators for common study reporting
• Need for appropriateness guidelines
• RSNA 3D Printing SIG: Anatomical Models
• AAOS: Cutting guides
• Technical information, studies database
www.sme.org/am3dptech
PROJECT: Building Evidence
6/23/2017 25
• Continue to identify challenges
• Gathering resources: www.sme.org/medical-additive
Moving Forward
6/23/2017 26
Thank you!
6/23/2017 27
Additive Manufacturing: Industry Addresses Standards, Quality, Evidence Building - OMTEC 2017

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Additive Manufacturing: Industry Addresses Standards, Quality, Evidence Building - OMTEC 2017

  • 1.
  • 2. Additive Manufacturing: Industry Addresses Standards, Quality, Evidence Building Lauralyn McDaniel SME Dan Fritzinger DePuy Synthes Laura Gilmour EOS of North America
  • 3. • Professional society • Dedicated to advancing technology and workforce development • Inspire, prepare and support • Attract future generations www.sme.org About SME 6/23/2017 2
  • 4. • 1990: First conference • 1993: Rapid Prototyping Association (RPA) • 2003: RPA became Rapid Technologies and Additive Manufacturing (RTAM) community • 2003: Medical Tech Group joins RTAM • 2003: First Additive Manufacturing Certification program • 2003: Medical applications fill half- day session • 2008: Medical applications fill full- day session • 2014: SME Medical AM/3DP Workgroup • 2015: Medical Manufacturing Innovations (MMI) at RAPID becomes 2.5 day program SUPPORTING AM/3DP 6/23/2017 3
  • 5. • Researchers, clinicians, device manufacturers, technology developers, technology users • Identify challenges • Identify resources • Develop tools • Make resources available www.sme.org/medical-am3dp-workgroup Medical AM/3DP Workgroup 6/23/2017 4
  • 6. • 3D Systems • DePuy Synthes • Direct Dimensions • EOS • FDA • Johnson & Johnson • Materialise • Mayo Clinic • Medivators • Met-L-Flo • Monash University • New York University School of Medicine • Nicklaus Children's Hospital • NIH • North Carolina State University • Northwestern University • nScrypt • NYU Langone • Orthopaedic Innovation Centre • Orthopaedic Research Laboratories • Penn State University • Phoenix Children's Hospital • Rush University Medical Center • Smith & Nephew • Stryker Orthopaedics • UNC/NCSU Joint Department of Biomedical Engineering • University of Michigan Hospitals • University of Toronto • Wake Forest Institute for Regenerative Medicine • Walter Reed National Military Medical Center • Zimmer Biomet Medical AM/3DP Workgroup 6/23/2017 5
  • 8. • Wake Forrest University • University of Michigan • Facilitating discussions and working together • Very different types of manufacturers • Traditional device manufacturers • Clinical organizations and others CHALLENGE: Combining Engineering & Biology 6/23/2017 7
  • 11. • Need for meta data, patient information • Patient confidentiality, HIPAA • DICOM (Digital Imaging and Communications in Medicine); ISO 12052 -- medical images and related information CHALLENGE: File Format 6/23/2017 10
  • 12. • Needs analysis • Proposal to DICOM Steering Committee • Unanimously approved December 1, 2016 • APPROACH: Encapsulation of G-code and other “objects” within DICOM file PROJECT: DICOM WG-17 6/23/2017 11
  • 13. • None specific to medical applications of AM • Awareness of existing AM standards • Understanding existing medical device standards can be used for AM CHALLENGE: Additive Manufacturing Standards 6/23/2017 12
  • 14. • Searchable database of standards, specs, regulations, and guides that are: • Developed for AM • Applicable to AM • Relevant to AM PROJECT: Standards Database 6/23/2017 13
  • 15. • Search by: • Process • Material & form • Topic • Application • Status • More www.sme.org/am3dp PROJECT: Standards Database 6/23/2017 14
  • 16. • America Makes and ANSI • Coordinate and accelerate the development of standards • Roadmap published February 28 • Several SDOs are involved (ASTM, ASME, SAE, AWS, MITA, AAMI, etc.) • More than 200 volunteers www.ansi.org/amsc PROJECT: Standards Roadmap 6/23/2017 15
  • 17. • Design • Process and Materials • 4 subgroups: Precursor Materials, Process Control, Post- Processing, Finished Material Properties • Qualification & Certification • Non-Destructive Evaluation • Maintenance PROJECT: Standards Roadmap 6/23/2017 16
  • 18. • Nearly 200 pages • Identified 89 gaps across all applications and industries • Priority • Related standards • In development work • Potential SDOs • 17 gaps specific to medical applications PROJECT: Standards Roadmap 6/23/2017 17
  • 19. • Understand the entire process • Which technologies and materials are best for each application • Patient-matched devices: medical imaging segmentation • and processing • Interest and knowledge for the next generation CHALLENGE: Qualified Workforce 6/23/2017 18
  • 20. • Can be used to build to curriculums, certifications, and more: • Metals • Medical applications • Built on job descriptions PROJECT: Competency Model 6/23/2017 19
  • 21. • Combination of engineering and medicine • Device manufacturers • Point-of-care (clinical) manufacturers • Researchers PROJECT: Job Description Template 6/23/2017 20
  • 22. • Degree programs • Research www.sme.org/am3dpuniversity PROJECT: University Database 6/23/2017 21
  • 23. • Apprenticeship Acceleration Framework • Developed by ToolingU/SME with funding from Robert C. Byrd Institute and DOL • Combines on-the-job training with instruction • Competency-based approach http://www.toolingu.com/training/apprenticeship PROJECT: AM Apprenticeships 6/23/2017 22
  • 24. • High school student competition • SME and Stratasys sponsor AM Competition • Medical Workgroup developing medical AM competition for 2018 PROJECT: SkillsUSA 6/23/2017 23
  • 25. • Anatomical models and cutting guides • Needs to become standard of care CHALLENGE: Reimbursement 6/23/2017 24
  • 26. • May 2016 program • Identified key comparators for common study reporting • Need for appropriateness guidelines • RSNA 3D Printing SIG: Anatomical Models • AAOS: Cutting guides • Technical information, studies database www.sme.org/am3dptech PROJECT: Building Evidence 6/23/2017 25
  • 27. • Continue to identify challenges • Gathering resources: www.sme.org/medical-additive Moving Forward 6/23/2017 26