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Capture	
  the	
  maximum	
  value	
  of	
  your	
  team	
  
Engineering	
  excep6onal	
  aerospace	
  outcomes	
  
Mission	
  Statement	
  
“As	
  the	
  engineering	
  and	
  design	
  partner	
  of	
  
choice,	
  we	
  will	
  enable	
  our	
  clients	
  to	
  optimize	
  
project	
  performance	
  by	
  applying	
  our	
  high	
  end	
  
technical	
  talent	
  to	
  deliver	
  engineering	
  solutions.	
  	
  
Our	
  personnel’s	
  expertise	
  reflects	
  comprehensive	
  
capabilities	
  and	
  broad	
  industry	
  experience	
  that	
  
will	
  be	
  employed	
  in	
  a	
  timely,	
  agile	
  and	
  extremely	
  
cost	
  competitive	
  manner.”	
  
Classifica0on	
  
Small	
  Minority	
  Owned/Disadvantaged	
  Business	
  
	
  
Cage	
  Code:	
  3DHZ5	
  
	
  
Primary	
  NAICS	
  Codes	
  
	
  
541712 	
   	
  Research	
  and	
  Development	
  
541330 	
   	
  Engineering	
  Services	
  
423690 	
   	
  Other	
  Electronic	
  Parts	
  &	
  Equipment	
  Wholesale	
  	
  
	
   	
   	
  Manufactures	
  
541511 	
   	
  Custom	
  Computer	
  Programming	
  Services 	
  	
  
561910 	
   	
  Packaging	
  &	
  Labeling	
  Services	
  (Customized	
  Tool	
  
	
   	
   	
  Kits)	
  
Core	
  Competencies	
  
Program/Project	
  Management	
  
Subcontract	
  Management	
  
Systems	
  Engineering	
  
Aviation	
  Systems	
  
Hardware	
  Design	
  
Reverse	
  Engineering	
  
	
  
FlexInterface	
  Project	
  Fulfillment™	
  
Integrity’s	
  innova0ve	
  project	
  methodology	
  
Interface	
  at	
  any	
  stage	
  or	
  step*	
  of	
  the	
  product	
  development	
  process	
  
(*	
  Over	
  160	
  steps	
  iden0fied	
  within	
  the	
  LEAN	
  Process)	
  
•  Defini0on	
  of	
  Requirements	
  (26	
  step	
  process)	
  
•  Preliminary	
  Design	
  (36	
  step	
  process)	
  
•  Detailed	
  Design	
  (73	
  step	
  process)	
  
•  Build	
  and	
  Test	
  (20	
  step	
  process)	
  
•  Documenta0on	
  (7step	
  process)	
  
FlexInterface	
  Project	
  Fulfillment™	
  
Defini0on	
  of	
  
Requirements	
  
Preliminary	
  
Design	
  
Detailed	
  
Design	
  
Prototype	
  
Build	
  
Characterize	
  
and	
  Test	
  
Produc0on	
  
Ready	
  
Documenta0on	
  
System	
  Requirement	
  
Review	
  (SRR)	
  
Preliminary	
  Design	
  
Review	
  (PDR)	
  
Detailed	
  Design	
  
Review	
  (DDR)	
  
Technical	
  Data	
  
Package	
  (TDP)	
  
Test	
  Data	
  Review	
  
(TDR)	
  
Produc0on	
  Readiness	
  
Review	
  (PRR)	
  
Customer	
  Deliverables	
  
FlexInterface	
  Advantage	
  
•  Maintain	
  greater	
  visibility	
  throughout	
  your	
  design	
  cycle	
  
•  Address	
  each	
  level	
  of	
  involvement	
  required	
  
•  Expedite	
  transi0on	
  0mes	
  between	
  development	
  stages	
  
•  An0cipate	
  and	
  avoid	
  process	
  complica0ons	
  
•  Specialized	
  exper0se	
  and	
  competency	
  –	
  selected	
  for	
  the	
  culture	
  
•  Direct	
  interface	
  with	
  suppliers	
  
•  Senior	
  level	
  supervision	
  (Project	
  Management)	
  
•  Up	
  to	
  MRL	
  7	
  product	
  level	
  standards	
  
•  Proven	
  performance	
  
	
  
A	
  truly	
  collabora,ve	
  workflow	
  from	
  ini,a,on	
  to	
  comple,on!	
  
Process	
  Op0miza0on	
  
A1tude	
  of	
  Ownership	
  
	
  
Addi9onal	
  layer	
  of	
  Senior	
  program	
  oversight	
  
	
  
•  Iden0fy	
  poten0al	
  manufacturing	
  improvements	
  
•  Implement	
  innova0ons	
  to	
  reduce	
  fabrica0on	
  and	
  assembly	
  costs	
  
•  Coordinate	
  suppliers	
  to	
  capture	
  opportuni0es	
  for	
  0me	
  and	
  cost	
  
gains	
  
•  Reduce	
  lifecycle	
  costs	
  and	
  obsolescence	
  risks	
  
Program	
  Management	
  
Program	
  Management	
  
•  Project	
  Leadership	
  
•  Technical	
  Lead	
  and	
  Direc0on	
  
•  Cost	
  and	
  Schedule	
  Management	
  (Earned	
  Value	
  System)	
  
•  Hardware	
  and	
  Soware	
  systems	
  
•  Risk	
  and	
  Opportunity	
  Management	
  
•  Contract	
  Management	
  
•  Engineering	
  Change	
  Management	
  
•  Subcontract	
  Management	
  
•  Supply	
  Chain	
  Management	
  
•  Supplier	
  and	
  vendor	
  management	
  
•  Counterfeit	
  Parts	
  Management	
  
•  Purchasing	
  
•  Parts	
  planning	
  
•  RFP	
  and	
  Proposal	
  	
  Development	
  and	
  Management	
  
•  Product	
  market	
  value	
  analysis	
  
Logis0cs	
  
•  Life	
  Cycle	
  Logis0cs	
  support	
  to	
  US	
  Air	
  Force	
  and	
  Navy	
  Customers	
  and	
  their	
  
Prime	
  Contractors	
  
•  Align	
  and	
  refine	
  product	
  support	
  package	
  (product	
  support	
  elements)	
  and	
  
sustainment	
  processes	
  to	
  achieve	
  sustainment	
  metrics	
  	
  
•  Op0mize	
  or	
  reduce	
  the	
  logis0cs	
  demand	
  (including	
  the	
  logis0cs	
  footprint)	
  
and	
  support	
  processes	
  (training,	
  technical	
  data,	
  supply	
  chain,	
  
maintenance,	
  etc.)	
  	
  based	
  on	
  actual	
  condi0ons	
  	
  
•  Develop	
  inventory	
  management	
  strategy	
  and	
  tools	
  for	
  Government	
  
Furnished	
  Material	
  and	
  Contractor	
  Furnished	
  Material.	
  	
  
•  Coordina0ng	
  and	
  resolving	
  data	
  interface	
  and	
  security	
  classifica0on	
  issues	
  
across	
  the	
  en0re	
  supply	
  chain.	
  	
  
•  Projects	
  
•  F4,	
  F16	
  Mul0na0onal	
  Fighters,	
  U2,	
  and	
  SR71	
  
•  Consolidated	
  Afloat	
  Network	
  Enterprise	
  Services	
  ,	
  Liboral	
  Combat	
  
Ship	
  	
  
Systems	
  Engineering	
  
•  Comprehensive	
  Test	
  Engineering,	
  TEMP,	
  Test	
  Plans,	
  procedure,	
  scripts	
  development	
  
•  Lead	
  for	
  Honeywell’s	
  PDU	
  Subsystem	
  Orion	
  Special	
  Test	
  Equipment	
  
•  Design,	
  build,	
  test	
  ;	
  Na0onal	
  Instruments	
  Test	
  Suite	
  Experience;	
  Labview	
  
•  Systems	
  Life	
  Cycle	
  Process,	
  Requirements	
  Development,	
  Management,	
  SEMP	
  
–  DOORS,	
  Ra0onal	
  Tool	
  Set	
  (ReqPro)	
  
•  CONOPS	
  development,	
  Customer	
  CONOPS,	
  	
  ORD,	
  TRD	
  analysis	
  
•  Design	
  Reviews,	
  Audits	
  
•  Systems	
  Architecture,	
  DODAF	
  and	
  UML	
  modeling	
  
•  Metric	
  development	
  and	
  management,	
  
•  Systems	
  FMEA,	
  Systems	
  Analysis,	
  Simula0on	
  
	
   	
  Modeling,	
  Verifica0on	
  	
  
•  Technical	
  Wri0ng	
  
•  Sta0s0cal	
  Analysis	
  
Aircra	
  Systems	
  
FAA/EASA	
  requirements	
  for	
  component	
  cer0fica0on,	
  FAA	
  Cer0fica0on	
  Process,	
  
	
  FAR	
  Part	
  25,	
  DO-­‐160,	
  D0-­‐178x	
  and	
  D0-­‐254/CMMI	
  processes	
  
Commercial	
  
–  Airbus	
  A350,	
  A380,	
  A400	
  
–  Boeing	
  747/757/767/777/787	
  
–  Gulfstream,	
  Bombardier	
  
DOD	
  
–  B1,	
  B2,	
  F4,	
  F15,	
  F16,	
  F22,	
  C130,	
  C17	
  
–  Helicopters:	
  	
  Apache	
  (AH64),	
  Comanche,	
  CH47,	
  V-­‐22	
  
GE,	
  Rolls	
  Royce	
  Engines;	
  Gas	
  and	
  Air	
  Turbines	
  
–  T45,	
  T53,	
  T55,	
  ALF502	
  /507,	
  L159,	
  	
  LTS101,	
  AGT1500,	
  T800,	
  TF40	
  
–  LF502/507,	
  TFE731,	
  CFE738,	
  F124,	
  F125,	
  TFE1042	
  	
  and	
  TPE331	
  
Special0es:	
  	
  
–  Airborne	
  Radar	
  Systems,	
  Diff.	
  GPS	
  landing	
  systems,	
  HUD,	
  Control	
  Systems,	
  Thrust	
  Reversers,	
  	
  
System	
  and	
  Component	
  Tes0ng/Test	
  Equipment,	
  Pneuma0cs,	
  engine	
  bleed	
  air	
  over-­‐heat	
  
detec0on	
  system	
  (OHDS),	
  Satellite	
  Telephone	
  System	
  Integra0on	
  
Mul0ple	
  Patents	
  (9)	
  
Space	
  Systems	
  
•  Extensive	
  background	
  on	
  MILCOM	
  Systems,	
  Iridium,	
  
MUOS,	
  and	
  others	
  
•  Communica0ons,	
  Bus	
  Systems,	
  Mission	
  Analyses,	
  Ground	
  
Control,	
  ORS,	
  Constella0ons	
  
•  ISR	
  Systems	
  
•  Reac0on	
  Control	
  Subsystem	
  
•  AOCS	
  
•  GPS,	
  IMU,	
  EO	
  sensors,	
  	
  Simula0ons	
  
•  Electrical	
  Power	
  Subsystem	
  
•  Telemetry	
  and	
  Command	
  Subsystem	
  
•  RS232,	
  RS422,	
  RSS485,	
  DOD	
  1553	
  
Hardware	
  Design	
  
Electrical	
  
–  Circuit	
  Design:	
  	
  analog,	
  digital,	
  RF	
  and	
  mixed	
  signal	
  circuit	
  design	
  
–  Signal	
  Integrity	
  
–  Power	
  regula0on	
  on-­‐card	
  design	
  
–  Configurable	
  logic	
  systems	
  
–  Parts	
  and	
  Components	
  determina0on	
  
–  Standards:	
  	
  IPC–2222;	
  IPC–2223;	
  SM–782;	
  Mil-­‐P-­‐55110	
  
–  PCB	
  design/layout/fab,	
  Assembly	
  Drawings	
  (All	
  toolsets)	
  
–  FMEA	
  
Mechanical	
  
–  Design,	
  fab,	
  assembly	
  of	
  commercial,	
  military	
  and	
  space	
  hardware	
  
–  Proper0es	
  of	
  Materials	
  	
  
–  3D	
  solid	
  modeling	
  ;	
  2D	
  and	
  3D	
  mechanical	
  analysis	
  (Ansys-­‐11.0)	
  ;	
  3D	
  fluid	
  flow	
  analysis	
  
(Ansys/CFX-­‐11.0)	
  
–  Electro/Mechanical	
  packaging,	
  rack	
  and	
  panel	
  configura0ons,	
  cabling	
  and	
  rou0ng,	
  
configura0on	
  control/ECO’s	
  
–  CAD/manual	
  design/draing,	
  2D/3D	
  modeling,	
  detailed	
  mechanical	
  assemblies	
  
RECON	
  Engineering	
  
RECON	
  Engineering	
  Services	
  
	
  
Obsolescence/Legacy	
  Engineering	
  
•  Update	
  older	
  systems	
  that	
  rely	
  on	
  obsolete	
  parts,	
  discon0nued	
  
soware,	
  and/or	
  outdated	
  processors	
  wriben	
  in	
  older	
  programming	
  
languages	
  
•  Conduct	
  current	
  System	
  Analysis	
  and	
  replacement	
  development	
  
•  Concurrent	
  Process	
  Flow	
  	
  
•  Deliverables	
  include	
  updated/validated	
  PCB	
  Database,	
  Gerber	
  files,	
  
drawings,	
  test	
  documenta0on,	
  func0onally	
  tested	
  PCB’s,	
  and	
  
Embedded	
  Soware	
  programs	
  
Electrical	
  Hardware	
  Reverse	
  Engineering	
  
Toolsets	
  
Systems	
  Engineering	
  
–  DOORS,	
  Ra0onal	
  Tool	
  Set	
  (ReqPro)	
  
–  Clearcase	
  and	
  Clearquest	
  
–  Matlab/Simulink/Mathema0ca	
  
Embedded	
  Systems	
  
–  Xilinx,	
  Virtex,	
  Cadence	
  ModelSim	
  
Electrical	
  Design	
  
–  Mentor	
  Expedi0on,	
  Board	
  Sta0on,	
  Auto	
  RE,	
  DX	
  Designer,	
  
Design	
  Capture,	
  Design	
  Architect,	
  Pantheon	
  Intercept,	
  
Mosaic,	
  Cadence	
  Allegro,	
  OrCAD,	
  Valor,	
  Gerb	
  Tool,	
  
Hyperlinks,	
  PSPICE	
  
Mechanical	
  Design	
  
–  Pro	
  /	
  Engineer,	
  Siemens	
  NX	
  7.x,	
  SDRC	
  Ideas,	
  Solid	
  Works,	
  
AutoCAD	
  
FlexInterface	
  Project	
  Fulfillment™	
  
Integrity	
  alleviates	
  program	
  value	
  risk	
  
•  Greater	
  design	
  cycle	
  visibility	
  
•  Expanded	
  customer	
  interface	
  throughout	
  
•  Highly	
  customized	
  exper0se	
  
•  Senior	
  level	
  oversight	
  
•  Company-­‐wide	
  amtude	
  of	
  ownership	
  
Art Bejarano Jr.
Case	
  Study	
  
Program: 	
   	
   	
   	
  Orion	
  Crew	
  Vehicle	
  Program	
  
Client: 	
   	
   	
   	
  Honeywell	
  
	
  
Scope:	
  
•  Program	
  management	
  
•  Subcontract	
  services	
  
•  Mechanical	
  design	
  and	
  documenta0on	
  
•  Electrical	
  circuit	
  and	
  PCB	
  design	
  
•  Parts	
  procurement	
  
•  Manufacturing	
  and	
  assembly	
  
Outcomes:	
  
•  Reduced	
  turn	
  0me	
  by	
  over	
  40%	
  
•  Comple0on	
  of	
  five	
  (5)	
  test	
  fixtures	
  within	
  5	
  ½	
  months	
  
Case	
  Study	
  
Program: 	
   	
   	
  Nepires	
  Missile	
  Program	
  
Client: 	
   	
   	
  Raytheon	
  Missile	
  Systems	
  
	
  
Scope:	
  
•  PCB	
  design	
  
•  Interfaced	
  with	
  mul0ple	
  manufacturing	
  vendors	
  to	
  meet	
  customer	
  requirements	
  
•  Applied	
  latest	
  design	
  and	
  manufacturing	
  capabili0es	
  beyond	
  the	
  customer’s	
  
internal	
  requirements	
  
•  Manufacturing	
  and	
  assembly	
  
Outcomes:	
  
•  Reduced	
  turn	
  0me	
  by	
  over	
  70%	
  
•  Completed	
  within	
  budgetary	
  targets	
  
•  Successful	
  first	
  launch	
  
Case	
  Study	
  
Orion	
  Space	
  System	
  
•  Working	
  	
  with	
  Honeywell	
  Space,	
  designed,	
  built,	
  and	
  tested	
  
5	
  different	
  System	
  Test	
  Equipment	
  (STE’s)	
  units	
  	
  
•  Different	
  card	
  types	
  for	
  the	
  Orion	
  Space	
  Crew	
  Explora0on	
  
Vehicle’s	
  (CEV)	
  Power	
  and	
  Data	
  Unit	
  (PDU)	
  included:	
  	
  
•  Pyro	
  Events	
  Controller	
  (PEC)	
  
•  Network	
  Switch	
  Card	
  (NSC)	
  
•  PDU	
  Controller	
  
•  Solenoid	
  Driver	
  Output	
  (SDO)	
  
•  Analog	
  Digital	
  Input/Output	
  (ADIO)	
  units	
  
•  All	
  STE’s	
  delivered	
  to	
  Honeywell,	
  Clearwater	
  site	
  
Case	
  Study	
  
Orion	
  Space	
  Program	
  (cont.)	
  
INTEGRITY’s	
  responsibili0es	
  
•  Overall	
  project	
  management	
  of	
  STE	
  development	
  	
  
•  Interfaced	
  directly	
  with	
  both	
  Honeywell	
  Management	
  and	
  
Engineering,	
  Tandel	
  Systems	
  Integra0on	
  personnel,	
  plus	
  all	
  
subcontractors,	
  contract	
  shops	
  and	
  key	
  suppliers	
  and	
  vendors	
  
•  Requirements	
  and	
  Specifica0on	
  Development	
  
•  Architecture	
  comple0on	
  
•  STE	
  design,	
  review	
  and	
  verifica0on	
  
•  HW	
  design	
  and	
  review	
  
•  CDR	
  prep,	
  presenta0on	
  and	
  customer	
  buyoff	
  
•  Parts	
  iden0fica0on,	
  selec0on,	
  buy	
  and	
  review	
  
•  Mechanical	
  drawing	
  genera0on	
  from	
  architecture	
  to	
  
component	
  level	
  
•  PCB	
  design,	
  layout,	
  fabrica0on	
  &	
  assembly	
  
Case	
  Study	
  
Commercial	
  AircraA	
  
•  Standards	
  
•  EUROCAE	
  ED-­‐14D/RTCA	
  DO-­‐160D	
  (Environmental	
  and	
  EMI/HIRF	
  Hardware	
  Test	
  
Standards),	
  EUROCAE	
  ED-­‐12B/RTCA	
  DO-­‐178B	
  (Soware	
  Test	
  Standards)	
  and	
  RTCA	
  
DO-­‐254	
  (Design	
  Assurance	
  Standards	
  for	
  Airborne	
  Electronic	
  Hardware)	
  
•  A350	
  Extended	
  Mechanical	
  System	
  Perimeter	
  (EMSP)	
  
•  Validated	
  over	
  30	
  ABD	
  documents	
  through	
  mul0ple	
  revisions	
  	
  
•  Populated	
  the	
  DOORS	
  database	
  with	
  flow	
  down	
  requirements	
  that	
  are	
  linked	
  from	
  
the	
  ABD0100	
  and	
  ABD0200	
  requirements	
  
•  Established	
  and	
  con0nue	
  to	
  maintain	
  trace	
  links	
  from	
  the	
  DOORS	
  requirements	
  to	
  
lower	
  level	
  Honeywell	
  systems	
  
•  Management	
  of	
  the	
  EMSP	
  System	
  Development	
  Plan	
  and	
  the	
  EMSP	
  Valida0on	
  and	
  
Verifica0on	
  Plan	
  	
  
•  Detailed	
  tracking	
  of	
  Work	
  Package	
  documenta0on	
  and	
  hardware	
  
•  Evalua0ng	
  and	
  verifying	
  the	
  interconnec0vity	
  between	
  all	
  Work	
  Packages	
  	
  
•  Audit	
  support	
  across	
  all	
  levels	
  of	
  program	
  work	
  assignments	
  
•  Test	
  stand	
  integra0on,	
  checkout	
  and	
  commissioning	
  
•  Developing	
  detailed	
  component	
  and	
  systems	
  integra0on	
  procedures	
  to	
  authorize	
  
ini0al	
  ‘Power-­‐On’	
  tes0ng	
  
Case	
  Study	
  
Commercial	
  AircraA	
  (cont.)	
  
•  A380	
  Electrical	
  Thrust	
  Reverser	
  Actua0on	
  System	
  (ETRAS)	
  
•  Supported	
  Preliminary	
  and	
  Cri0cal	
  Design	
  Reviews	
  including	
  
Qualifica0on	
  and	
  Cer0fica0on	
  Review	
  mee0ngs.	
  
•  Provided	
  development,	
  audit	
  and	
  release	
  support	
  for	
  Valida0on	
  and	
  
Verifica0on	
  documenta0on	
  deliverables.	
  
•  Performed	
  field	
  tes0ng	
  at	
  General	
  Electric	
  in	
  Ohio	
  and	
  at	
  Prab	
  &	
  
Whitney	
  in	
  Florida	
  
•  Performed	
  lab	
  systems	
  tes0ng	
  for	
  design	
  assurance	
  (all	
  soware	
  
versions)	
  and	
  for	
  mul0ple	
  qualifica0on	
  tests	
  (soware	
  versions	
  
for	
  Airworthiness	
  Authority	
  approval)	
  
•  Developed	
  requirements	
  based	
  test	
  procedures,	
  performed	
  the	
  
qualifica0on	
  test	
  and	
  wrote	
  the	
  test	
  reports	
  that	
  cover	
  soware	
  
versions	
  FCS2,	
  FCS2+,	
  FCS2++,	
  	
  
•  Updated	
  Test	
  Procedures	
  for	
  future	
  soware	
  revisions	
  (FCS3)	
  	
  
Case	
  Study	
  
•  Interna9onal	
  Space	
  Sta9on	
  Docking	
  System	
  
–  Prime	
  Contractor	
  Boeing	
  
•  INTEGRITY	
  supported	
  Honeywell	
  tes0ng	
  and	
  analysis	
  associated	
  
with	
  linear/rotary	
  actuators	
  for	
  the	
  Low	
  Impact	
  Docking	
  System	
  
(LIDS)	
  
•  INTEGRITY	
  supported	
  Honeywell	
  technical	
  inves0ga0ons,	
  design	
  
evalua0ons,	
  and	
  key	
  supplier	
  development	
  issues	
  using	
  6	
  Sigma/
Lean	
  process	
  tools	
  
–  Presented	
  analysis	
  and	
  recommenda0ons	
  to	
  Boeing	
  customer	
  during	
  program	
  
reviews	
  

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Integrity Engineering-2

  • 1. Capture  the  maximum  value  of  your  team   Engineering  excep6onal  aerospace  outcomes  
  • 2. Mission  Statement   “As  the  engineering  and  design  partner  of   choice,  we  will  enable  our  clients  to  optimize   project  performance  by  applying  our  high  end   technical  talent  to  deliver  engineering  solutions.     Our  personnel’s  expertise  reflects  comprehensive   capabilities  and  broad  industry  experience  that   will  be  employed  in  a  timely,  agile  and  extremely   cost  competitive  manner.”  
  • 3. Classifica0on   Small  Minority  Owned/Disadvantaged  Business     Cage  Code:  3DHZ5     Primary  NAICS  Codes     541712    Research  and  Development   541330    Engineering  Services   423690    Other  Electronic  Parts  &  Equipment  Wholesale          Manufactures   541511    Custom  Computer  Programming  Services     561910    Packaging  &  Labeling  Services  (Customized  Tool        Kits)  
  • 4. Core  Competencies   Program/Project  Management   Subcontract  Management   Systems  Engineering   Aviation  Systems   Hardware  Design   Reverse  Engineering    
  • 5. FlexInterface  Project  Fulfillment™   Integrity’s  innova0ve  project  methodology   Interface  at  any  stage  or  step*  of  the  product  development  process   (*  Over  160  steps  iden0fied  within  the  LEAN  Process)   •  Defini0on  of  Requirements  (26  step  process)   •  Preliminary  Design  (36  step  process)   •  Detailed  Design  (73  step  process)   •  Build  and  Test  (20  step  process)   •  Documenta0on  (7step  process)  
  • 6. FlexInterface  Project  Fulfillment™   Defini0on  of   Requirements   Preliminary   Design   Detailed   Design   Prototype   Build   Characterize   and  Test   Produc0on   Ready   Documenta0on   System  Requirement   Review  (SRR)   Preliminary  Design   Review  (PDR)   Detailed  Design   Review  (DDR)   Technical  Data   Package  (TDP)   Test  Data  Review   (TDR)   Produc0on  Readiness   Review  (PRR)   Customer  Deliverables  
  • 7. FlexInterface  Advantage   •  Maintain  greater  visibility  throughout  your  design  cycle   •  Address  each  level  of  involvement  required   •  Expedite  transi0on  0mes  between  development  stages   •  An0cipate  and  avoid  process  complica0ons   •  Specialized  exper0se  and  competency  –  selected  for  the  culture   •  Direct  interface  with  suppliers   •  Senior  level  supervision  (Project  Management)   •  Up  to  MRL  7  product  level  standards   •  Proven  performance     A  truly  collabora,ve  workflow  from  ini,a,on  to  comple,on!  
  • 8. Process  Op0miza0on   A1tude  of  Ownership     Addi9onal  layer  of  Senior  program  oversight     •  Iden0fy  poten0al  manufacturing  improvements   •  Implement  innova0ons  to  reduce  fabrica0on  and  assembly  costs   •  Coordinate  suppliers  to  capture  opportuni0es  for  0me  and  cost   gains   •  Reduce  lifecycle  costs  and  obsolescence  risks  
  • 9. Program  Management   Program  Management   •  Project  Leadership   •  Technical  Lead  and  Direc0on   •  Cost  and  Schedule  Management  (Earned  Value  System)   •  Hardware  and  Soware  systems   •  Risk  and  Opportunity  Management   •  Contract  Management   •  Engineering  Change  Management   •  Subcontract  Management   •  Supply  Chain  Management   •  Supplier  and  vendor  management   •  Counterfeit  Parts  Management   •  Purchasing   •  Parts  planning   •  RFP  and  Proposal    Development  and  Management   •  Product  market  value  analysis  
  • 10. Logis0cs   •  Life  Cycle  Logis0cs  support  to  US  Air  Force  and  Navy  Customers  and  their   Prime  Contractors   •  Align  and  refine  product  support  package  (product  support  elements)  and   sustainment  processes  to  achieve  sustainment  metrics     •  Op0mize  or  reduce  the  logis0cs  demand  (including  the  logis0cs  footprint)   and  support  processes  (training,  technical  data,  supply  chain,   maintenance,  etc.)    based  on  actual  condi0ons     •  Develop  inventory  management  strategy  and  tools  for  Government   Furnished  Material  and  Contractor  Furnished  Material.     •  Coordina0ng  and  resolving  data  interface  and  security  classifica0on  issues   across  the  en0re  supply  chain.     •  Projects   •  F4,  F16  Mul0na0onal  Fighters,  U2,  and  SR71   •  Consolidated  Afloat  Network  Enterprise  Services  ,  Liboral  Combat   Ship    
  • 11. Systems  Engineering   •  Comprehensive  Test  Engineering,  TEMP,  Test  Plans,  procedure,  scripts  development   •  Lead  for  Honeywell’s  PDU  Subsystem  Orion  Special  Test  Equipment   •  Design,  build,  test  ;  Na0onal  Instruments  Test  Suite  Experience;  Labview   •  Systems  Life  Cycle  Process,  Requirements  Development,  Management,  SEMP   –  DOORS,  Ra0onal  Tool  Set  (ReqPro)   •  CONOPS  development,  Customer  CONOPS,    ORD,  TRD  analysis   •  Design  Reviews,  Audits   •  Systems  Architecture,  DODAF  and  UML  modeling   •  Metric  development  and  management,   •  Systems  FMEA,  Systems  Analysis,  Simula0on      Modeling,  Verifica0on     •  Technical  Wri0ng   •  Sta0s0cal  Analysis  
  • 12. Aircra  Systems   FAA/EASA  requirements  for  component  cer0fica0on,  FAA  Cer0fica0on  Process,    FAR  Part  25,  DO-­‐160,  D0-­‐178x  and  D0-­‐254/CMMI  processes   Commercial   –  Airbus  A350,  A380,  A400   –  Boeing  747/757/767/777/787   –  Gulfstream,  Bombardier   DOD   –  B1,  B2,  F4,  F15,  F16,  F22,  C130,  C17   –  Helicopters:    Apache  (AH64),  Comanche,  CH47,  V-­‐22   GE,  Rolls  Royce  Engines;  Gas  and  Air  Turbines   –  T45,  T53,  T55,  ALF502  /507,  L159,    LTS101,  AGT1500,  T800,  TF40   –  LF502/507,  TFE731,  CFE738,  F124,  F125,  TFE1042    and  TPE331   Special0es:     –  Airborne  Radar  Systems,  Diff.  GPS  landing  systems,  HUD,  Control  Systems,  Thrust  Reversers,     System  and  Component  Tes0ng/Test  Equipment,  Pneuma0cs,  engine  bleed  air  over-­‐heat   detec0on  system  (OHDS),  Satellite  Telephone  System  Integra0on   Mul0ple  Patents  (9)  
  • 13. Space  Systems   •  Extensive  background  on  MILCOM  Systems,  Iridium,   MUOS,  and  others   •  Communica0ons,  Bus  Systems,  Mission  Analyses,  Ground   Control,  ORS,  Constella0ons   •  ISR  Systems   •  Reac0on  Control  Subsystem   •  AOCS   •  GPS,  IMU,  EO  sensors,    Simula0ons   •  Electrical  Power  Subsystem   •  Telemetry  and  Command  Subsystem   •  RS232,  RS422,  RSS485,  DOD  1553  
  • 14. Hardware  Design   Electrical   –  Circuit  Design:    analog,  digital,  RF  and  mixed  signal  circuit  design   –  Signal  Integrity   –  Power  regula0on  on-­‐card  design   –  Configurable  logic  systems   –  Parts  and  Components  determina0on   –  Standards:    IPC–2222;  IPC–2223;  SM–782;  Mil-­‐P-­‐55110   –  PCB  design/layout/fab,  Assembly  Drawings  (All  toolsets)   –  FMEA   Mechanical   –  Design,  fab,  assembly  of  commercial,  military  and  space  hardware   –  Proper0es  of  Materials     –  3D  solid  modeling  ;  2D  and  3D  mechanical  analysis  (Ansys-­‐11.0)  ;  3D  fluid  flow  analysis   (Ansys/CFX-­‐11.0)   –  Electro/Mechanical  packaging,  rack  and  panel  configura0ons,  cabling  and  rou0ng,   configura0on  control/ECO’s   –  CAD/manual  design/draing,  2D/3D  modeling,  detailed  mechanical  assemblies  
  • 15. RECON  Engineering   RECON  Engineering  Services     Obsolescence/Legacy  Engineering   •  Update  older  systems  that  rely  on  obsolete  parts,  discon0nued   soware,  and/or  outdated  processors  wriben  in  older  programming   languages   •  Conduct  current  System  Analysis  and  replacement  development   •  Concurrent  Process  Flow     •  Deliverables  include  updated/validated  PCB  Database,  Gerber  files,   drawings,  test  documenta0on,  func0onally  tested  PCB’s,  and   Embedded  Soware  programs   Electrical  Hardware  Reverse  Engineering  
  • 16. Toolsets   Systems  Engineering   –  DOORS,  Ra0onal  Tool  Set  (ReqPro)   –  Clearcase  and  Clearquest   –  Matlab/Simulink/Mathema0ca   Embedded  Systems   –  Xilinx,  Virtex,  Cadence  ModelSim   Electrical  Design   –  Mentor  Expedi0on,  Board  Sta0on,  Auto  RE,  DX  Designer,   Design  Capture,  Design  Architect,  Pantheon  Intercept,   Mosaic,  Cadence  Allegro,  OrCAD,  Valor,  Gerb  Tool,   Hyperlinks,  PSPICE   Mechanical  Design   –  Pro  /  Engineer,  Siemens  NX  7.x,  SDRC  Ideas,  Solid  Works,   AutoCAD  
  • 17. FlexInterface  Project  Fulfillment™   Integrity  alleviates  program  value  risk   •  Greater  design  cycle  visibility   •  Expanded  customer  interface  throughout   •  Highly  customized  exper0se   •  Senior  level  oversight   •  Company-­‐wide  amtude  of  ownership  
  • 19. Case  Study   Program:        Orion  Crew  Vehicle  Program   Client:        Honeywell     Scope:   •  Program  management   •  Subcontract  services   •  Mechanical  design  and  documenta0on   •  Electrical  circuit  and  PCB  design   •  Parts  procurement   •  Manufacturing  and  assembly   Outcomes:   •  Reduced  turn  0me  by  over  40%   •  Comple0on  of  five  (5)  test  fixtures  within  5  ½  months  
  • 20. Case  Study   Program:      Nepires  Missile  Program   Client:      Raytheon  Missile  Systems     Scope:   •  PCB  design   •  Interfaced  with  mul0ple  manufacturing  vendors  to  meet  customer  requirements   •  Applied  latest  design  and  manufacturing  capabili0es  beyond  the  customer’s   internal  requirements   •  Manufacturing  and  assembly   Outcomes:   •  Reduced  turn  0me  by  over  70%   •  Completed  within  budgetary  targets   •  Successful  first  launch  
  • 21. Case  Study   Orion  Space  System   •  Working    with  Honeywell  Space,  designed,  built,  and  tested   5  different  System  Test  Equipment  (STE’s)  units     •  Different  card  types  for  the  Orion  Space  Crew  Explora0on   Vehicle’s  (CEV)  Power  and  Data  Unit  (PDU)  included:     •  Pyro  Events  Controller  (PEC)   •  Network  Switch  Card  (NSC)   •  PDU  Controller   •  Solenoid  Driver  Output  (SDO)   •  Analog  Digital  Input/Output  (ADIO)  units   •  All  STE’s  delivered  to  Honeywell,  Clearwater  site  
  • 22. Case  Study   Orion  Space  Program  (cont.)   INTEGRITY’s  responsibili0es   •  Overall  project  management  of  STE  development     •  Interfaced  directly  with  both  Honeywell  Management  and   Engineering,  Tandel  Systems  Integra0on  personnel,  plus  all   subcontractors,  contract  shops  and  key  suppliers  and  vendors   •  Requirements  and  Specifica0on  Development   •  Architecture  comple0on   •  STE  design,  review  and  verifica0on   •  HW  design  and  review   •  CDR  prep,  presenta0on  and  customer  buyoff   •  Parts  iden0fica0on,  selec0on,  buy  and  review   •  Mechanical  drawing  genera0on  from  architecture  to   component  level   •  PCB  design,  layout,  fabrica0on  &  assembly  
  • 23. Case  Study   Commercial  AircraA   •  Standards   •  EUROCAE  ED-­‐14D/RTCA  DO-­‐160D  (Environmental  and  EMI/HIRF  Hardware  Test   Standards),  EUROCAE  ED-­‐12B/RTCA  DO-­‐178B  (Soware  Test  Standards)  and  RTCA   DO-­‐254  (Design  Assurance  Standards  for  Airborne  Electronic  Hardware)   •  A350  Extended  Mechanical  System  Perimeter  (EMSP)   •  Validated  over  30  ABD  documents  through  mul0ple  revisions     •  Populated  the  DOORS  database  with  flow  down  requirements  that  are  linked  from   the  ABD0100  and  ABD0200  requirements   •  Established  and  con0nue  to  maintain  trace  links  from  the  DOORS  requirements  to   lower  level  Honeywell  systems   •  Management  of  the  EMSP  System  Development  Plan  and  the  EMSP  Valida0on  and   Verifica0on  Plan     •  Detailed  tracking  of  Work  Package  documenta0on  and  hardware   •  Evalua0ng  and  verifying  the  interconnec0vity  between  all  Work  Packages     •  Audit  support  across  all  levels  of  program  work  assignments   •  Test  stand  integra0on,  checkout  and  commissioning   •  Developing  detailed  component  and  systems  integra0on  procedures  to  authorize   ini0al  ‘Power-­‐On’  tes0ng  
  • 24. Case  Study   Commercial  AircraA  (cont.)   •  A380  Electrical  Thrust  Reverser  Actua0on  System  (ETRAS)   •  Supported  Preliminary  and  Cri0cal  Design  Reviews  including   Qualifica0on  and  Cer0fica0on  Review  mee0ngs.   •  Provided  development,  audit  and  release  support  for  Valida0on  and   Verifica0on  documenta0on  deliverables.   •  Performed  field  tes0ng  at  General  Electric  in  Ohio  and  at  Prab  &   Whitney  in  Florida   •  Performed  lab  systems  tes0ng  for  design  assurance  (all  soware   versions)  and  for  mul0ple  qualifica0on  tests  (soware  versions   for  Airworthiness  Authority  approval)   •  Developed  requirements  based  test  procedures,  performed  the   qualifica0on  test  and  wrote  the  test  reports  that  cover  soware   versions  FCS2,  FCS2+,  FCS2++,     •  Updated  Test  Procedures  for  future  soware  revisions  (FCS3)    
  • 25. Case  Study   •  Interna9onal  Space  Sta9on  Docking  System   –  Prime  Contractor  Boeing   •  INTEGRITY  supported  Honeywell  tes0ng  and  analysis  associated   with  linear/rotary  actuators  for  the  Low  Impact  Docking  System   (LIDS)   •  INTEGRITY  supported  Honeywell  technical  inves0ga0ons,  design   evalua0ons,  and  key  supplier  development  issues  using  6  Sigma/ Lean  process  tools   –  Presented  analysis  and  recommenda0ons  to  Boeing  customer  during  program   reviews