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Planetary gears.
Standard series & customized solutions.
TÜRKIYE
22
Design
The selection of an appropriate planetary gear for your
individual application. Contact us by phone or via the query
form on www.framo-morat.com
Short delivery time
Standard delivery for medium quantities is 14 days.
Delivery time may vary with larger quantities or special
requests
CAD drawings
All popular data formats in 2D and 3D are available for you
to download from our website
Construction kit
For customized solutions we revert to a large range of single
components. Depending on demand they may be combined
for you in a flexible way
- Our motto -
Customers trust us as their preferred partner for gear and drive engineering.
We stand for quality, innovation, efficiency and reliability.
33
Framo Morat is not only known for its comprehensive manufacturing
expertise. Our customers also esteem us as experienced partners in
drive technology. This expertise is the foundation of our planetary gear
series.
We place great importance on your flexibility in the configuration and
application of our planetary gears. Being faithful to our motto customer
satisfaction is always a priority.
Quality
We perform all work steps that are decisive for quality on our own
premises. Our standard series boast especially high toothing quality,
low circumferential backlash and long service life.
Innovation
Fast response to customer requests and constant further develop-
ment of our planetary gears is our driving force. Do you have special
requirements? We will gladly elaborate with you innovative solutions
and drive concepts.
Profitability
Planetary gears are known for their high efficiency. Owing to the high
manufacturing quality of our series we offer you an excellent price-
performance ratio.
Reliability
Our planetary gears accomplish reliable performance in their nume-
rous applications. Being your reliable partner and supplier is our con-
stant driving force.
Flexibility
We offer you the highest form of flexibility in engine integration through
our versatile product range with mounting flanges and adapter sleeves.
The results are drive solutions for branches like mechanical engineering,
medical technology, energy generation or building technology.
Or do you require an individual solution? Together we will develop inno-
vative drive solutions of tomorrow.
Your satisfaction is our ultimate goal.
Our services in every aspect of the planetary gear.
Custom solutions
We will accompany you from the specification to the series!
We will revert to decades of experience in development of
custom drives
Repair service
We will take over inspection and maintenance for you
Production
We constitute the entire process chain - metalworking, qua-
lity control & assembling - all on our own premises
Personal contacts
We support you internationally! We look forward to recei-
ving questions about planetary gears via phone or email
What can we do for you?
We are glad to be personally there for you and we look
forward to common challenges and projects:
Phone	 +49 7657 88-303
E-Mail	drives@framo-morat.com
For further information visit www.framo-morat.com
4
Planetary gears PS
Planetary gears PS
• Large variety of transmission ratios i = 3 up to i = 512 (24 transmission ratios possible)
• High power density
• Low running noise
• High overload capacity
• Low weight
Diameter
Gearbox (mm)
40 60 80
Nominal output torque (Nm) 14 – 16 26 – 39 64 – 92
Acceleration torque (Nm) 23 – 25 52 – 68 128 – 184
Emergency stop torque (Nm) 34 – 36 70 – 88 172 – 236
Transmission 1-st. 4, 5, 7, 8 3, 4, 5, 7, 8 3, 4, 5, 7, 8
2-st. 16, 20, 25, 28, 32, 35, 40, 49, 56, 64 12, 15, 16, 20, 25, 32, 40, 49, 56, 64 12, 15, 16, 20, 25, 32, 40, 49, 56, 64
3-st. 80, 100, 125, 160, 200, 256, 512 80, 100, 125, 160, 200, 256, 512
Backlash (arcmin) 1-st. <=15 <=10 <=7
2-st. <=19 <=12 <=9
3-st. <=15 <=11
4
Minimum backlash
allows highest positioning
accuracy
High efficiency
efficient energy use is increasingly
gaining importance
High output torques
durably high load capacity throughout
the whole service life
Lifetime lubrication
maintenance-free throughout the
whole service life
5
Planetary gears PL
Planetary gears PL
• High torsional rigidity
• Robust output bearings, high permissible radial and axial forces
• Long product life time
• Short design
Diameter
Gearbox (mm)
50 70 90 120 155
Nominal output torque (Nm) 7 23 - 24 37 – 60 75 – 130 220 – 340
Acceleration torque (Nm) 14 46 – 48 74 – 120 150 – 260 440 – 680
Emergency stop torque (Nm) 21 69 - 72 111 - 180 225 - 390 660 - 1020
Transmission 1-st. 5, 7, 10 3, 5, 7, 10 3, 5, 7, 10 3, 5, 7, 10 3, 4, 5, 7, 10
2-st. 25, 35, 50, 70, 100 15, 25, 30, 35, 50, 70,
100
15, 25, 30, 35, 50, 70,
100
15, 25, 30, 35, 50, 70,
100
15, 20, 25, 30, 35, 40,
50, 70, 100
Backlash (arcmin) 1-st. <=10 <=8 <=8 <=8 <=8
2-st. <=14 <=12 <=11 <=10 <=10
5
Installation in any position
reliably ready for use whatever the
position
Flanges & adapter sleeves
for the most common motors
Customer-specific configuration
regarding transmission ratio, torque, material
or specific design
Simple mounting
quick and easy mounting keeps instal-
lation and maintenance times low
6
The special feature of the PS series is its low self-weight. This allows the achievement of high power densities.
Thus planetary gears are applicable for high weight requirements as for example in axis movements at dynamic operation.
Up to three planetary stages allow for a large selection of transmissions. You may select from transmissions from i = 3 to i = 512.
Is your installation space limited? Then you may select out of versions with 40 mm, 60 mm and 80 mm outer diameter.
Planetary gears PS
7
Planetary gears PS040
Planetary gears PS040
Dimension according to the gear stages a Weight
1-stage 45,5 mm 0,3 kg
2-stages 67 mm 0,4 kg
Performance data PS040
i tot. Stages Nominal
input
speed
n1
[rpm]
Max.
input speed
n1
max.
[rpm]
Nominal
torque
T2N
*1
[Nm]
Max. Accele-
ration torque
T2B
*2
[Nm]
Emergency
stop torque
T2NOT
*3
[Nm]
Backlash
jt
[arcmin]
Efficiency
η
[%]
Torsional
rigidity
ct
[Nm/arcmin]
Mass moment of inertia
J1
*4
[kgcm2
]
4 1 4500 8000 16 25 36 <= 15 > 97 1 0,022
5 1 4500 8000 14 23 34 <= 15 > 97 1 0,019
7 1 4500 8000 14 23 34 <= 15 > 97 1 0,018
8 1 4500 8000 14 23 34 <= 15 > 97 1 0,017
16 2 4500 8000 16 25 36 <= 19 > 94 1,1 0,022
20 2 4500 8000 16 25 36 <= 19 > 94 1,1 0,019
25 2 4500 8000 14 23 34 <= 19 > 94 1,1 0,019
28 2 4500 8000 16 25 36 <= 19 > 94 1,1 0,017
32 2 4500 8000 16 25 36 <= 19 > 94 1,1 0,017
35 2 4500 8000 14 23 34 <= 19 > 94 1,1 0,017
40 2 4500 8000 14 23 34 <= 19 > 94 1,1 0,016
49 2 4500 8000 14 23 34 <= 19 > 94 1,1 0,018
56 2 4500 8000 14 23 34 <= 19 > 94 1,1 0,017
64 2 4500 8000 14 23 34 <= 19 > 94 1,1 0,016
*1 Service life: 20.000 h, n2
= 100 rpm
*2 (max 1000 cycles per hour. Acceleration torque proportion <5% of the total operating time)
*3 (max 1000 cycles over the gear service life)
*4 related to the input shaft
Lubrication: liquid grease (lifetime-lubricated)
Mounting position: any
Sound pressure level at 1m distance, measured for an input speed of 3000 RPM < 65 db(A)
Max. axial force on the axis of the output shaft: 200 N, n2
= 100 rpm
Max. radial force on the axis of the output shaft: 200 N, n2
= 100 rpm
Temperature range: -25°C to +90°C
Clamping screw
Clamping torque
deep
deep
Planetary gears PS060
Planetary gears PS060
Dimension according to the gear stages a Weight
1-stage 58 mm 0,9 kg
2-stages 83 mm 1,2 kg
3-stages 108 mm 1,6 kg
Performance data PS060
i tot. Stages Nominal
input
speed
n1
[rpm]
Max.
input speed
n1
max.
[rpm]
Nominal
torque
T2N
*1
[Nm]
Max. Accele-
ration torque
T2B
*2
[Nm]
Emergency
stop torque
T2NOT
*3
[Nm]
Backlash
jt
[arcmin]
Efficiency
η
[%]
Torsional
rigidity
ct
[Nm/arcmin]
Mass moment of inertia
J1
*4
[kgcm2
]
3 1 3000 6000 30 60 80 <= 10 > 97 1,5 0,17
4 1 3000 6000 39 68 88 <= 10 > 97 1,5 0,13
5 1 3000 6000 28 56 74 <= 10 > 97 1,5 0,11
7 1 3000 6000 26 52 70 <= 10 > 97 1,5 0,1
8 1 3000 6000 27 54 72 <= 10 > 97 1,5 0,1
12 2 3000 6000 30 60 80 <= 12 > 94 1,5 0,17
15 2 3000 6000 30 60 80 <= 12 > 94 1,5 0,11
16 2 3000 6000 39 68 88 <= 12 > 94 1,5 0,13
20 2 3000 6000 39 68 88 <= 12 > 94 1,5 0,11
25 2 3000 6000 28 56 74 <= 12 > 94 1,5 0,11
32 2 3000 6000 39 68 88 <= 12 > 94 1,5 0,1
40 2 3000 6000 28 56 74 <= 12 > 94 1,5 0,1
49 2 3000 6000 26 52 70 <= 12 > 94 1,5 0,1
56 2 3000 6000 26 52 70 <= 12 > 94 1,5 0,1
64 2 3000 6000 27 54 72 <= 12 > 94 1,5 0,1
80 3 3000 6000 39 68 88 <= 15 > 91 1,5 0,11
100 3 3000 6000 39 68 88 <= 15 > 91 1,5 0,11
125 3 3000 6000 28 56 74 <= 15 > 91 1,5 0,11
160 3 3000 6000 39 68 88 <= 15 > 91 1,5 0,1
200 3 3000 6000 28 56 74 <= 15 > 91 1,5 0,1
256 3 3000 6000 39 68 88 <= 15 > 91 1,5 0,1
512 3 3000 6000 27 54 72 <= 15 > 91 1,5 0,1
*1 Service life: 20.000 h, n2
= 100 rpm
*2 (max 1000 cycles per hour. Acceleration torque proportion <5% of the total operating time)
*3 (max 1000 cycles over the gear service life)
*4 related to the input shaft
Lubrication: liquid grease (lifetime-lubricated)
Mounting position: any
Sound pressure level at 1m distance, measured for an input speed of 3000 RPM < 65 db(A)
Max. axial force on the axis of the output shaft: 500 N, n2
= 100 rpm
Max. radial force on the axis of the output shaft: 400 N, n2
= 100 rpm
Temperature range: -25°C to +90°C
Clamping screw
deep
deep
Clamping torque
8
Planetary gears PS080
9
Planetary gears PS080
Dimension according to the gear stages a Weight
1-stage 75 mm 1,9 kg
2-stages 104 mm 2,6 kg
3-stages 133 mm 3,4 kg
Performance data PS080
i tot. Stages Nominal
input
speed
n1
[rpm]
Max.
input speed
n1
max.
[rpm]
Nominal
torque
T2N
*1
[Nm]
Max. Accele-
ration torque
T2B
*2
[Nm]
Emergency
stop torque
T2NOT
*3
[Nm]
Backlash
jt
[arcmin]
Efficiency
η
[%]
Torsional
rigidity
ct
[Nm/arcmin]
Mass moment of inertia
J1
*4
[kgcm2
]
3 1 3500 6000 70 140 190 <= 7 > 97 5,8 0,7
4 1 3500 6000 92 184 236 <= 7 > 97 6 0,53
5 1 3500 6000 67 134 181 <= 7 > 97 5,6 0,44
7 1 3500 6000 65 130 175 <= 7 > 97 5,5 0,39
8 1 3500 6000 64 128 172 <= 7 > 97 5,5 0,37
12 2 3500 6000 70 140 190 <= 9 > 94 6 0,7
15 2 3500 6000 70 140 190 <= 9 > 94 5,8 0,45
16 2 3500 6000 92 184 236 <= 9 > 94 6 0,53
20 2 3500 6000 92 184 236 <= 9 > 94 6 0,44
25 2 3500 6000 67 134 181 <= 9 > 94 5,6 0,44
32 2 3500 6000 92 184 236 <= 9 > 94 6 0,37
40 2 3500 6000 67 134 181 <= 9 > 94 5,6 0,37
49 2 3500 6000 65 130 175 <= 9 > 94 5,5 0,39
56 2 3500 6000 65 130 175 <= 9 > 94 5,5 0,39
64 2 3500 6000 64 128 172 <= 9 > 94 5,5 0,37
80 3 3500 6000 92 184 236 <= 11 > 91 6 0,45
100 3 3500 6000 92 184 236 <= 11 > 91 6 0,44
125 3 3500 6000 67 134 181 <= 11 > 91 5,6 0,44
160 3 3500 6000 92 184 236 <= 11 > 91 6 0,37
200 3 3500 6000 67 134 181 <= 11 > 91 5,6 0,37
256 3 3500 6000 92 184 236 <= 11 > 91 6 0,37
512 3 3500 6000 64 128 172 <= 11 > 91 5,5 0,37
*1 Service life: 20.000 h, n2
= 100 rpm
*2 (max 1000 cycles per hour. Acceleration torque proportion <5% of the total operating time)
*3 (max 1000 cycles over the gear service life)
*4 related to the input shaft
Lubrication: liquid grease (lifetime-lubricated)
Mounting position: any
Sound pressure level at 1m distance, measured for an input speed of 3000 RPM < 65 db(A)
Max. axial force on the axis of the output shaft: 1000 N, n2
= 100 rpm
Max. radial force on the axis of the output shaft: 750 N, n2
= 100 rpm
Temperature range: -25°C to +90°C
Clamping screw
Clamping torque
deep
deep
10
The PL series distinguishes itself by a very solid construction. The applied gear rings and drive shafts are designed in a way to allow high
torsional stiffness. The planetary gears are ideally applicable even at high radial or axial load.
Thanks to the ratio of i=10 in the first planetary stage the 2-stage version may reach transmissions of up to i=100.
Planetary gears PL
Planetary gears PL050
Dimension according to the gear stages a Weight
1-stage 48 mm 0,6 kg
2-stages 64 mm 0,8 kg
Performance data PL050
i tot. Stages Nominal
input speed
n1
[rpm]
Max.
input speed
n1
max.
[rpm]
Nominal
torque*4
T2N
*1
[Nm]
Max. Acceleration
torque
T2B
*2
[Nm]
Emergency
stop torque
T2NOT
*3
[Nm]
Backlash
jt
[arcmin]
Efficiency
η
[%]
Torsional
rigidity
ct
[Nm/arcmin]
Mass moment of inertia
J1
*4
[kg cm2
]
5 1 4000 8000 7 14 21 <= 10 > 97 0,9 0,06
7 1 4000 8000 7 14 21 <= 10 > 97 0,9 0,06
10 1 4000 8000 7 14 21 <= 10 > 97 0,75 0,06
25 2 4000 8000 7 14 21 <= 14 > 95 0,9 0,052
35 2 4000 8000 7 14 21 <= 14 > 95 0,9 0,052
50 2 4000 8000 7 14 21 <= 14 > 95 0,9 0,052
70 2 4000 8000 7 14 21 <= 14 > 95 0,9 0,052
100 2 4000 8000 7 14 21 <= 14 > 95 0,75 0,052
Planetary gears PL050
*1 Service life: 20.000 h, n2
= 100 rpm
*2 (max 1000 cycles per hour. Acceleration torque proportion <5% of the total operating time)
*3 (max 1000 cycles over the gear service life)
*4 related to the input shaft
Lubrication: liquid grease (lifetime-lubricated)
Mounting position: any
Sound pressure level at 1m distance, measured for an input speed of 3000 RPM < 68 db(A)
Max. axial force on the axis of the output shaft: 700 N, n2
= 100 rpm
Max. radial force on the axis of the output shaft: 650 N, n2
= 100 rpm
Temperature range: -25°C to +90°C
11
Clamping screw M6x6 DIN913 45H
Clamping torque MA 6 Nm SW3
deep
Planetary gears PL070
Planetary gears PL070
Dimension according to the gear stages a Weight
1-stage 70 mm 1,8 kg
2-stages 91,5 mm 2,3 kg
Performance data PL070
i tot. Stages Nominal
input speed
n1
[rpm]
Max.
input speed
n1
max.
[rpm]
Nominal
torque
T2N
*1
[Nm]
Max. Acceleration
torque
T2B
*2
[Nm]
Emergency
stop torque
T2NOT
*3
[Nm]
Backlash
jt
[arcmin]
Efficiency
η
[%]
Torsional
rigidity
ct
[Nm/arcmin]
Mass moment of inertia
J1
*4
[kg cm2
]
3 1 3700 6000 23 46 69 <= 8 > 97 3,30 0,029
5 1 3700 6000 24 48 72 <= 8 > 97 3,30 0,029
7 1 3700 6000 23 46 69 <= 8 > 97 3,30 0,029
10 1 3700 6000 23 46 69 <= 8 > 97 2,80 0,029
15 2 3700 6000 24 48 72 <= 12 > 95 3,30 0,026
25 2 3700 6000 24 48 72 <= 12 > 95 3,30 0,026
30 2 3700 6000 23 46 69 <= 12 > 95 3,30 0,026
35 2 3700 6000 24 48 72 <= 12 > 95 3,30 0,026
50 2 3700 6000 24 48 72 <= 12 > 95 3,30 0,026
70 2 3700 6000 23 46 69 <= 12 > 95 3,30 0,026
100 2 3700 6000 23 46 69 <= 12 > 95 2,80 0,026
*1 Service life: 20.000 h, n2
= 100 rpm
*2 (max 1000 cycles per hour. Acceleration torque proportion <5% of the total operating time)
*3 (max 1000 cycles over the gear service life)
*4 related to the input shaft
Lubrication: liquid grease (lifetime-lubricated)
Mounting position: any
Sound pressure level at 1m distance, measured for an input speed of 3000 RPM < 70 db(A)
Max. axial force on the axis of the output shaft: 1550 N, n2
= 100 rpm
Max. radial force on the axis of the output shaft: 1450 N, n2
= 100 rpm
Temperature range: -25°C to +90°C
12
Clamping screw M8x8 DIN913 45H
Clamping torque MA 10 Nm SW4
deep
Planetary gears PL090
Dimension according to the gear stages a Weight
1-stage 84 mm 3,7 kg
2-stages 110 mm 4,6 kg
Performance data PL090
i tot. Stages Nominal
input speed
n1
[rpm]
Max.
input speed
n1
max.
[rpm]
Nominal
torque
T2N
*1
[Nm]
Max. Acceleration
torque
T2B
*2
[Nm]
Emergency
stop torque
T2NOT
*3
[Nm]
Backlash
jt
[arcmin]
Efficiency
η
[%]
Torsional
rigidity
ct
[Nm/arcmin]
Mass moment of inertia
J1
*4
[kg cm2
]
3 1 3400 6000 60 120 180 <= 8 > 97 9,00 1,73
5 1 3400 6000 50 100 150 <= 8 > 97 9,00 1,73
7 1 3400 6000 50 100 150 <= 8 > 97 9,00 1,73
10 1 3400 6000 37 74 111 <= 8 > 97 7,50 1,73
15 2 3400 6000 60 120 180 <= 11 > 95 9,00 1,48
25 2 3400 6000 50 100 150 <= 11 > 95 9,00 1,48
30 2 3400 6000 60 120 180 <= 11 > 95 9,00 1,48
35 2 3400 6000 50 100 150 <= 11 > 95 9,00 1,48
50 2 3400 6000 50 100 150 <= 11 > 95 9,00 1,48
70 2 3400 6000 50 100 150 <= 11 > 95 9,00 1,48
100 2 3400 6000 37 74 111 <= 11 > 95 7,50 1,48
Planetary gears PL090
*1 Service life: 20.000 h, n2
= 100 rpm
*2 (max 1000 cycles per hour. Acceleration torque proportion <5% of the total operating time)
*3 (max 1000 cycles over the gear service life)
*4 related to the input shaft
Lubrication: liquid grease (lifetime-lubricated)
Mounting position: any
Sound pressure level at 1m distance, measured for an input speed of 3000 RPM < 72 db(A)
Max. axial force on the axis of the output shaft: 1900 N, n2
= 100 rpm
Max. radial force on the axis of the output shaft: 2400 N, n2
= 100 rpm
Temperature range: -25°C to +90°C
13
Clamping screw M10x12 DIN913 45H
Clamping torque MA 24 Nm SW5
deep
Planetary gears PL120
Planetary gears PL120
Dimension according to the gear stages a Weight
1-stage 104 mm 8,2 kg
2-stages 120 mm 10,2 kg
Performance data PL120
i tot. Stages Nominal
input speed
n1
[rpm]
Max.
input speed
n1
max.
[rpm]
Nominal
torque
T2N
*1
[Nm]
Max. Acceleration
torque
T2B
*2
[Nm]
Emergency
stop torque
T2NOT
*3
[Nm]
Backlash
jt
[arcmin]
Efficiency
η
[%]
Torsional
rigidity
ct
[Nm/arcmin]
Mass moment of inertia
J1
*4
[kg cm2
]
3 1 2600 4800 130 260 390 <= 8 > 97 24,00 5,5
5 1 2600 4800 125 250 375 <= 8 > 97 24,00 5,5
7 1 2600 4800 100 200 300 <= 8 > 97 24,00 5,5
10 1 2600 4800 75 150 225 <= 8 > 97 20,50 5,5
15 2 2600 4800 130 260 390 <= 10 > 95 24,00 4,6
25 2 2600 4800 125 250 375 <= 10 > 95 24,00 4,6
30 2 2600 4800 130 260 390 <= 10 > 95 24,00 4,6
35 2 2600 4800 125 250 375 <= 10 > 95 24,00 4,6
50 2 2600 4800 125 250 375 <= 10 > 95 24,00 4,6
70 2 2600 4800 100 200 300 <= 10 > 95 24,00 4,6
100 2 2600 4800 75 150 225 <= 10 > 95 20,50 4,6
*1 Service life: 20.000 h, n2
= 100 rpm
*2 (max 1000 cycles per hour. Acceleration torque proportion <5% of the total operating time)
*3 (max 1000 cycles over the gear service life)
*4 related to the input shaft
Lubrication: liquid grease (lifetime-lubricated)
Mounting position: any
Sound pressure level at 1m distance, measured for an input speed of 3000 RPM < 74 db(A)
Max. axial force on the axis of the output shaft: 4000 N, n2
= 100 rpm
Max. radial force on the axis of the output shaft: 4600 N, n2
= 100 rpm
Temperature range: -25°C to +90°C
deep
14
Clamping srew M12x16 DIN913 45H
Clamping torque MA 45 Nm SW6
deep
Planetary gears PL155
Dimension according to the gear stages a Weight
1-stage 130 mm 17 kg
2-stages 159 mm 19,8 kg
Performance data PL155
i tot. Stages Nominal
input speed
n1
[rpm]
Max.
input speed
n1
max.
[rpm]
Nominal
torque
T2N
*1
[Nm]
Max. Acceleration
torque
T2B
*2
[Nm]
Emergency
stop torque
T2NOT
*3
[Nm]
Backlash
jt
[arcmin]
Efficiency
η
[%]
Torsional
rigidity
ct
[Nm/arcmin]
Mass moment of inertia
J1
*4
[kg cm2
]
3 1 2000 3600 300 600 900 <= 8 > 97 50 15,8
4 1 2000 3600 340 680 1020 <= 8 > 97 55 13
5 1 2000 3600 330 660 990 <= 8 > 97 55 11,9
7 1 2000 3600 310 620 930 <= 8 > 97 50 11
10 1 2000 3600 220 440 660 <= 8 > 97 44 10,5
15 2 2000 3600 300 600 900 <= 10 > 95 55 9
20 2 2000 3600 340 680 1020 <= 10 > 95 55 7,2
25 2 2000 3600 330 660 990 <= 10 > 95 55 6,3
30 2 2000 3600 300 600 900 <= 10 > 95 44 8,7
35 2 2000 3600 330 660 990 <= 10 > 95 55 5,4
40 2 2000 3600 340 680 1020 <= 10 > 95 55 7
50 2 2000 3600 330 660 990 <= 10 > 95 44 6,1
70 2 2000 3600 310 620 930 <= 10 > 95 44 5,2
100 2 2000 3600 220 440 660 <= 10 > 95 44 4,8
Planetary gears PL155
*1 Service life: 20.000 h, n2
= 100 rpm
*2 (max 1000 cycles per hour. Acceleration torque proportion <5% of the total operating time)
*3 (max 1000 cycles over the gear service life)
*4 related to the input shaft
Lubrication: liquid grease (lifetime-lubricated)
Mounting position: any
Sound pressure level at 1m distance, measured for an input speed of 3000 RPM < 72 db(A)
Max. axial force on the axis of the output shaft: 6000 N, n2
= 100 rpm
Max. radial force on the axis of the output shaft: 7500 N, n2
= 100 rpm
Temperature range: -25°C to +90°C
stage
stage
2-stage1-stage
stage
stage
stage
stage
stage
stage
stage
stagestage
deep
deep
stage
stage
stage
stage
stage
stage
15
Clamping srew M16x20 DIN913 45H
Clamping torque MA 78 Nm SW8
M12x16 DIN913 45H
45 Nm SW6
Flanges
16
Motor flanges
for motors with... Centering Ø
Ø Z
[mm]
Hole circle Ø
Ø Lk
[mm]
Center length max.
LZ
[mm]
Motor shaft length max.
L
[mm]
Bore for srew
Ø B
PS040
40 63 2,8 23 M5
60 75 3,5 30 M5
PL050
40 63 2,8 20 M5
60 75 3,5 30 M5
PS060
40 63 2,8 20 M5
60 75 3,5 30 M5
70 90 3,5 40 M6
80 100 3,5 30 M6
PL070
40 63 2,8 20 M5
60 75 3,5 30 M5
70 90 3,5 40 M6
80 100 3,5 30 M6
PS080
60 75 3,5 30 M5
70 90 3,5 40 M6
80 100 3,5 30 M6
80 100 3,5 40 M6
95 115 3,5 40 M8
PL090
60 75 3,5 30 M5
70 90 3,5 40 M6
80 100 3,5 30 M6
95 115 3,5 40 M8
PL120
95 115 4,5 40 M8
110 130 4,5 50 M8
130 165 4,5 60 M10
PL155 130 165 4,5 60 M10
Adapter sleeves
17
Adapter sleeves
Motor shaft Ø
Ø D
[mm]
Motor shaft length max.
L
[mm]
PS040 6 <20
PL050
8 25
9 20
11 23
12 23
14 30
PS060
9 20
11 23
PL070
9 20
10 23
11 23
14 30
16 30
PS080
11 23
14 30
PL090
11 23
14 30
16 35
19 40
24 50
PL120
14 30
16 35
19 40
24 50
28 55
32 58
PL155
24 50
28 55
32 58
35 79
38 79
42 115
Slot 90° shifted to clamping srew
Clamping srew
Project development
We develop the optimum techni-
cal and cost-effective solution
for the defined application based
on your specifications.
Application expertise
We have already developed and
produced countless drive solutions
– from worm, spur or planetary
gears to complex drive systems –
for the most varied of applications.
System competence
You profit from our great wealth
of experience gained from the
technical implementation of count-
less drive solutions.
Planetary gears and more – your application is our priority.
Custom planetary gears.
Individually designed for your application.
18
Nothing can replace competence and experience – Framo Morat has
been at home in the world of drive technology for a hundred years. So
it’s not surprising that our drive solutions impress through their excel-
lent technical performance. The secret of our quality? We develop
and produce all the components ourselves, from the individual gear to
the complete drive solution.
In addition to the gear technology, we handle selection of the suitable
motor and the integration of peripheral components, such as positio-
ning and path measurement systems, brakes, ventilators or bus inter-
faces. We thus ensure integration of the drive in your entire system.
Framo Morat – your planetary gear developer with
systems competence:
•	 Individual choice of material, diameter, mounting, tooth width, 	 	
etc. for each planetary stage
•	 Perfect linkage at every interface
•	Integration of the drive in your complete system, taking into
account mechanics, electronics and control technology
Quality assurance
We ensure reproducible results at
the highest quality level by means
of inline measurements and visual
inspections.
Depth of production
Turning, milling, toothing,
squa­ring up, countersinking,
hardening, grinding – we
pro­duce all components, from
the individual gearwheel, through
the gears, to the complete drive,
in our own workshops.
Serial production
After successful quality inspec-
tions, we mount the components
at separate assembly islands –
ready for delivery.
Custom planetary gears
19
Relying on our many years of experience, we already preconfigured
the most common modular elements for you. As a result, you will get,
for a large part of the applications, a solution that will be both techni-
cally and economically mature in any respect.
Further advantages: we can ensure short delivery times for the basic
modular elements.
Benefit from Framo Morat’s extensive experience when designing your
planetary gear!
20
Planetary gear modules.
The rapid path to your drive.
Adapter, drive-side
•	 Hollow shaft
•	 Drive shaft
•	 Various shaft diameters
Flange, drive-side
•	B5
•	B14
•	 Acc. to customer specification
Gear sizes and stages
•	40, 50, 60, 70, 80, 80, 120, 155
Customer-specific
•	1-stage
•	2-stage
•	3-stage
Materials / type of toothing
•	Steel
•	Plastic
•	Straight/helical
•	Hardened/unhardened
•	Ground/unground
Framo Morat – our planetary gears are designed
according to the following parameters:
•	Torque
•	Precision
•	 Speed and dynamism
•	 Noise generation
•	 Type of teeth (straight /helical)
•	 Adaptation to existing interfaces
•	 Corrosion resistance /enclosure rating
•	 Existing space/operating temperature
Configuration example:
Hollow shaft with
centering bush +
Flange:
B14 +
Gear size 60,
2-stage +
1st
stage: plastic / helical
2nd
stage: steel / straight +
Basis modular elements – preconfigured for you.
21
Transmission
per gear stage
•	3:1
•	4:1
•	5:1
•	7:1
•	8:1
• 10:1
Flange, output side
•	B5
•	B14
•	 Acc. to customer specification
Transmission
1 : 20 +
Wavelength: 66 mm
Diameter: 12 mm +
Customer-specific
output flange =
Output shaft
•	 Acc. to customer specification
Planetary gear modules
Planetary gears in use.
The driving force in many sectors.
“Your idea – our drive”: our drive solutions have set standards for
numerous applications and sectors according to this motto. Our cu-
stomers appreciate us as experienced development partners who, at
the end of the process, deliver a technically and economically con-
vincing result.
Many innovative special systems with a planetary gear at their core
have already been created in this way – for example our watertight,
corrosion-resistant tubular motor for underwater unwinding systems
in swimming pools.
You benefit from this wealth of experience. Because no
application is so special that we would not have the right solution –
whether a complete customer-specific new development or plane-
tary gears produced from our modular system, used for propulsion in
automation technology, machine construction or the packaging in-
dustry.
Tracking drive for mirror reflectors
This drive, developed by Framo Morat, is used to enable the tracking of mirror reflectors. During
its development, great attention was paid to achieving minimum backlash and maximum torque.
The drive achieves a maximum output torque of 5,000 Nm and consists of a servomotor, a 3-stage
planetary gear, a worm gear, a position tracking system and two adapter plates.
A single drive moves a total mirror area of 330 m². One special aspect of this development was
the adapted size of the various planetary gear stages. 				
The planetary gears achieve a transmission of 729:1.
Underwater unwinding systems for swimming pools
Unwinding systems for pool covers are installed underwater and must therefore be absolutely
watertight for years to come. For this demanding application, Framo Morat developed a special
tubular motor that is doubly sealed using AQUASEAL technology and thus offers long-term
corrosion resistance and is maintenance-free. The integrated 3-stage planetary gears consist of
differing materials and supply a transmission of 1000:1 with an output torque of 300 Nm.
Application examples
Customer-specific
variants
Our development team for
customer-specific solutions
accompanies each project
from the specification to serial
production.
The modular
principle
Planetary gear solutions
using the modular system are
technically and economically
efficient. We support you during
individual configuration.
22
Automation  handling
Planetary gears handle numerous tasks during assembly. In this application example, the 2-stage
planetary gears with a backlash of 14 arcmin and transmission of 49:1 are responsible for the
removal of parts in automatic plastic injection molding machines.
Machine construction
Planetary gears that are used in machine construction must meet maximum demands regarding
precision and durability. Three single-stage planetary gears with a transmission of 7:1 directly
connected to three hydraulic motors turn the rollers in sheet-metal bending machines.
Application examples
Conveyor systems
Planetary gears are an indispensable element in drum motors for conveyor belts and rollers. The
selection of 2-stage planetary gears made of plastic was mainly influenced by the need to keep
noise generation as low as possible. The conveyors are driven forward by means of the friction
between the drum motor and the belt.
Application examples
23
Framo Morat is your partner for customized drive solutions. In the
areas of gearwheel technology, worm gear sets and drive systems
we supply a comprehensive range of products that cover a wide
spectrum of applications. In addition to our complete range
of standard products, we also design and implement custo-
mer-specific drive solutions.
Framo Morat is your reliable partner for worm, spur or planetary
gears; complete gearmotors; and complex drive systems – and for
your drive concept too!
Your idea – Our drive.
For us, everything revolves around you.
Gear technology
Gearwheels with internal or external tooth
systems, rotor shafts, pinions and chain
pulleys according to individual customer
requirements.
Worm gear sets
Framo Morat is a leading international
supplier – manufacturing over 1 million gear
sets a year, a major proportion of which are
produced to customer specifications.
Drive technology
Innovative standard drives such as the Com-
pacta slip-on gear drive motor, as well as
complete customer-specific drive solutions,
are in use in numerous applications.
Framo Morat GmbH  Co. KG
Franz-Morat-Straße 6
79871 Eisenbach
Telefon +49 7657 88-0
Telefax +49 7657 88-333
E-Mail info@framo-morat.com
Deutschland
www.framo-morat.com

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Планетарные редукторы серий PS/PL Framo Morat

  • 1. Planetary gears. Standard series & customized solutions. TÜRKIYE
  • 2. 22 Design The selection of an appropriate planetary gear for your individual application. Contact us by phone or via the query form on www.framo-morat.com Short delivery time Standard delivery for medium quantities is 14 days. Delivery time may vary with larger quantities or special requests CAD drawings All popular data formats in 2D and 3D are available for you to download from our website Construction kit For customized solutions we revert to a large range of single components. Depending on demand they may be combined for you in a flexible way - Our motto - Customers trust us as their preferred partner for gear and drive engineering. We stand for quality, innovation, efficiency and reliability.
  • 3. 33 Framo Morat is not only known for its comprehensive manufacturing expertise. Our customers also esteem us as experienced partners in drive technology. This expertise is the foundation of our planetary gear series. We place great importance on your flexibility in the configuration and application of our planetary gears. Being faithful to our motto customer satisfaction is always a priority. Quality We perform all work steps that are decisive for quality on our own premises. Our standard series boast especially high toothing quality, low circumferential backlash and long service life. Innovation Fast response to customer requests and constant further develop- ment of our planetary gears is our driving force. Do you have special requirements? We will gladly elaborate with you innovative solutions and drive concepts. Profitability Planetary gears are known for their high efficiency. Owing to the high manufacturing quality of our series we offer you an excellent price- performance ratio. Reliability Our planetary gears accomplish reliable performance in their nume- rous applications. Being your reliable partner and supplier is our con- stant driving force. Flexibility We offer you the highest form of flexibility in engine integration through our versatile product range with mounting flanges and adapter sleeves. The results are drive solutions for branches like mechanical engineering, medical technology, energy generation or building technology. Or do you require an individual solution? Together we will develop inno- vative drive solutions of tomorrow. Your satisfaction is our ultimate goal. Our services in every aspect of the planetary gear. Custom solutions We will accompany you from the specification to the series! We will revert to decades of experience in development of custom drives Repair service We will take over inspection and maintenance for you Production We constitute the entire process chain - metalworking, qua- lity control & assembling - all on our own premises Personal contacts We support you internationally! We look forward to recei- ving questions about planetary gears via phone or email What can we do for you? We are glad to be personally there for you and we look forward to common challenges and projects: Phone +49 7657 88-303 E-Mail drives@framo-morat.com For further information visit www.framo-morat.com
  • 4. 4 Planetary gears PS Planetary gears PS • Large variety of transmission ratios i = 3 up to i = 512 (24 transmission ratios possible) • High power density • Low running noise • High overload capacity • Low weight Diameter Gearbox (mm) 40 60 80 Nominal output torque (Nm) 14 – 16 26 – 39 64 – 92 Acceleration torque (Nm) 23 – 25 52 – 68 128 – 184 Emergency stop torque (Nm) 34 – 36 70 – 88 172 – 236 Transmission 1-st. 4, 5, 7, 8 3, 4, 5, 7, 8 3, 4, 5, 7, 8 2-st. 16, 20, 25, 28, 32, 35, 40, 49, 56, 64 12, 15, 16, 20, 25, 32, 40, 49, 56, 64 12, 15, 16, 20, 25, 32, 40, 49, 56, 64 3-st. 80, 100, 125, 160, 200, 256, 512 80, 100, 125, 160, 200, 256, 512 Backlash (arcmin) 1-st. <=15 <=10 <=7 2-st. <=19 <=12 <=9 3-st. <=15 <=11 4 Minimum backlash allows highest positioning accuracy High efficiency efficient energy use is increasingly gaining importance High output torques durably high load capacity throughout the whole service life Lifetime lubrication maintenance-free throughout the whole service life
  • 5. 5 Planetary gears PL Planetary gears PL • High torsional rigidity • Robust output bearings, high permissible radial and axial forces • Long product life time • Short design Diameter Gearbox (mm) 50 70 90 120 155 Nominal output torque (Nm) 7 23 - 24 37 – 60 75 – 130 220 – 340 Acceleration torque (Nm) 14 46 – 48 74 – 120 150 – 260 440 – 680 Emergency stop torque (Nm) 21 69 - 72 111 - 180 225 - 390 660 - 1020 Transmission 1-st. 5, 7, 10 3, 5, 7, 10 3, 5, 7, 10 3, 5, 7, 10 3, 4, 5, 7, 10 2-st. 25, 35, 50, 70, 100 15, 25, 30, 35, 50, 70, 100 15, 25, 30, 35, 50, 70, 100 15, 25, 30, 35, 50, 70, 100 15, 20, 25, 30, 35, 40, 50, 70, 100 Backlash (arcmin) 1-st. <=10 <=8 <=8 <=8 <=8 2-st. <=14 <=12 <=11 <=10 <=10 5 Installation in any position reliably ready for use whatever the position Flanges & adapter sleeves for the most common motors Customer-specific configuration regarding transmission ratio, torque, material or specific design Simple mounting quick and easy mounting keeps instal- lation and maintenance times low
  • 6. 6 The special feature of the PS series is its low self-weight. This allows the achievement of high power densities. Thus planetary gears are applicable for high weight requirements as for example in axis movements at dynamic operation. Up to three planetary stages allow for a large selection of transmissions. You may select from transmissions from i = 3 to i = 512. Is your installation space limited? Then you may select out of versions with 40 mm, 60 mm and 80 mm outer diameter. Planetary gears PS
  • 7. 7 Planetary gears PS040 Planetary gears PS040 Dimension according to the gear stages a Weight 1-stage 45,5 mm 0,3 kg 2-stages 67 mm 0,4 kg Performance data PS040 i tot. Stages Nominal input speed n1 [rpm] Max. input speed n1 max. [rpm] Nominal torque T2N *1 [Nm] Max. Accele- ration torque T2B *2 [Nm] Emergency stop torque T2NOT *3 [Nm] Backlash jt [arcmin] Efficiency η [%] Torsional rigidity ct [Nm/arcmin] Mass moment of inertia J1 *4 [kgcm2 ] 4 1 4500 8000 16 25 36 <= 15 > 97 1 0,022 5 1 4500 8000 14 23 34 <= 15 > 97 1 0,019 7 1 4500 8000 14 23 34 <= 15 > 97 1 0,018 8 1 4500 8000 14 23 34 <= 15 > 97 1 0,017 16 2 4500 8000 16 25 36 <= 19 > 94 1,1 0,022 20 2 4500 8000 16 25 36 <= 19 > 94 1,1 0,019 25 2 4500 8000 14 23 34 <= 19 > 94 1,1 0,019 28 2 4500 8000 16 25 36 <= 19 > 94 1,1 0,017 32 2 4500 8000 16 25 36 <= 19 > 94 1,1 0,017 35 2 4500 8000 14 23 34 <= 19 > 94 1,1 0,017 40 2 4500 8000 14 23 34 <= 19 > 94 1,1 0,016 49 2 4500 8000 14 23 34 <= 19 > 94 1,1 0,018 56 2 4500 8000 14 23 34 <= 19 > 94 1,1 0,017 64 2 4500 8000 14 23 34 <= 19 > 94 1,1 0,016 *1 Service life: 20.000 h, n2 = 100 rpm *2 (max 1000 cycles per hour. Acceleration torque proportion <5% of the total operating time) *3 (max 1000 cycles over the gear service life) *4 related to the input shaft Lubrication: liquid grease (lifetime-lubricated) Mounting position: any Sound pressure level at 1m distance, measured for an input speed of 3000 RPM < 65 db(A) Max. axial force on the axis of the output shaft: 200 N, n2 = 100 rpm Max. radial force on the axis of the output shaft: 200 N, n2 = 100 rpm Temperature range: -25°C to +90°C Clamping screw Clamping torque deep deep
  • 8. Planetary gears PS060 Planetary gears PS060 Dimension according to the gear stages a Weight 1-stage 58 mm 0,9 kg 2-stages 83 mm 1,2 kg 3-stages 108 mm 1,6 kg Performance data PS060 i tot. Stages Nominal input speed n1 [rpm] Max. input speed n1 max. [rpm] Nominal torque T2N *1 [Nm] Max. Accele- ration torque T2B *2 [Nm] Emergency stop torque T2NOT *3 [Nm] Backlash jt [arcmin] Efficiency η [%] Torsional rigidity ct [Nm/arcmin] Mass moment of inertia J1 *4 [kgcm2 ] 3 1 3000 6000 30 60 80 <= 10 > 97 1,5 0,17 4 1 3000 6000 39 68 88 <= 10 > 97 1,5 0,13 5 1 3000 6000 28 56 74 <= 10 > 97 1,5 0,11 7 1 3000 6000 26 52 70 <= 10 > 97 1,5 0,1 8 1 3000 6000 27 54 72 <= 10 > 97 1,5 0,1 12 2 3000 6000 30 60 80 <= 12 > 94 1,5 0,17 15 2 3000 6000 30 60 80 <= 12 > 94 1,5 0,11 16 2 3000 6000 39 68 88 <= 12 > 94 1,5 0,13 20 2 3000 6000 39 68 88 <= 12 > 94 1,5 0,11 25 2 3000 6000 28 56 74 <= 12 > 94 1,5 0,11 32 2 3000 6000 39 68 88 <= 12 > 94 1,5 0,1 40 2 3000 6000 28 56 74 <= 12 > 94 1,5 0,1 49 2 3000 6000 26 52 70 <= 12 > 94 1,5 0,1 56 2 3000 6000 26 52 70 <= 12 > 94 1,5 0,1 64 2 3000 6000 27 54 72 <= 12 > 94 1,5 0,1 80 3 3000 6000 39 68 88 <= 15 > 91 1,5 0,11 100 3 3000 6000 39 68 88 <= 15 > 91 1,5 0,11 125 3 3000 6000 28 56 74 <= 15 > 91 1,5 0,11 160 3 3000 6000 39 68 88 <= 15 > 91 1,5 0,1 200 3 3000 6000 28 56 74 <= 15 > 91 1,5 0,1 256 3 3000 6000 39 68 88 <= 15 > 91 1,5 0,1 512 3 3000 6000 27 54 72 <= 15 > 91 1,5 0,1 *1 Service life: 20.000 h, n2 = 100 rpm *2 (max 1000 cycles per hour. Acceleration torque proportion <5% of the total operating time) *3 (max 1000 cycles over the gear service life) *4 related to the input shaft Lubrication: liquid grease (lifetime-lubricated) Mounting position: any Sound pressure level at 1m distance, measured for an input speed of 3000 RPM < 65 db(A) Max. axial force on the axis of the output shaft: 500 N, n2 = 100 rpm Max. radial force on the axis of the output shaft: 400 N, n2 = 100 rpm Temperature range: -25°C to +90°C Clamping screw deep deep Clamping torque 8
  • 9. Planetary gears PS080 9 Planetary gears PS080 Dimension according to the gear stages a Weight 1-stage 75 mm 1,9 kg 2-stages 104 mm 2,6 kg 3-stages 133 mm 3,4 kg Performance data PS080 i tot. Stages Nominal input speed n1 [rpm] Max. input speed n1 max. [rpm] Nominal torque T2N *1 [Nm] Max. Accele- ration torque T2B *2 [Nm] Emergency stop torque T2NOT *3 [Nm] Backlash jt [arcmin] Efficiency η [%] Torsional rigidity ct [Nm/arcmin] Mass moment of inertia J1 *4 [kgcm2 ] 3 1 3500 6000 70 140 190 <= 7 > 97 5,8 0,7 4 1 3500 6000 92 184 236 <= 7 > 97 6 0,53 5 1 3500 6000 67 134 181 <= 7 > 97 5,6 0,44 7 1 3500 6000 65 130 175 <= 7 > 97 5,5 0,39 8 1 3500 6000 64 128 172 <= 7 > 97 5,5 0,37 12 2 3500 6000 70 140 190 <= 9 > 94 6 0,7 15 2 3500 6000 70 140 190 <= 9 > 94 5,8 0,45 16 2 3500 6000 92 184 236 <= 9 > 94 6 0,53 20 2 3500 6000 92 184 236 <= 9 > 94 6 0,44 25 2 3500 6000 67 134 181 <= 9 > 94 5,6 0,44 32 2 3500 6000 92 184 236 <= 9 > 94 6 0,37 40 2 3500 6000 67 134 181 <= 9 > 94 5,6 0,37 49 2 3500 6000 65 130 175 <= 9 > 94 5,5 0,39 56 2 3500 6000 65 130 175 <= 9 > 94 5,5 0,39 64 2 3500 6000 64 128 172 <= 9 > 94 5,5 0,37 80 3 3500 6000 92 184 236 <= 11 > 91 6 0,45 100 3 3500 6000 92 184 236 <= 11 > 91 6 0,44 125 3 3500 6000 67 134 181 <= 11 > 91 5,6 0,44 160 3 3500 6000 92 184 236 <= 11 > 91 6 0,37 200 3 3500 6000 67 134 181 <= 11 > 91 5,6 0,37 256 3 3500 6000 92 184 236 <= 11 > 91 6 0,37 512 3 3500 6000 64 128 172 <= 11 > 91 5,5 0,37 *1 Service life: 20.000 h, n2 = 100 rpm *2 (max 1000 cycles per hour. Acceleration torque proportion <5% of the total operating time) *3 (max 1000 cycles over the gear service life) *4 related to the input shaft Lubrication: liquid grease (lifetime-lubricated) Mounting position: any Sound pressure level at 1m distance, measured for an input speed of 3000 RPM < 65 db(A) Max. axial force on the axis of the output shaft: 1000 N, n2 = 100 rpm Max. radial force on the axis of the output shaft: 750 N, n2 = 100 rpm Temperature range: -25°C to +90°C Clamping screw Clamping torque deep deep
  • 10. 10 The PL series distinguishes itself by a very solid construction. The applied gear rings and drive shafts are designed in a way to allow high torsional stiffness. The planetary gears are ideally applicable even at high radial or axial load. Thanks to the ratio of i=10 in the first planetary stage the 2-stage version may reach transmissions of up to i=100. Planetary gears PL
  • 11. Planetary gears PL050 Dimension according to the gear stages a Weight 1-stage 48 mm 0,6 kg 2-stages 64 mm 0,8 kg Performance data PL050 i tot. Stages Nominal input speed n1 [rpm] Max. input speed n1 max. [rpm] Nominal torque*4 T2N *1 [Nm] Max. Acceleration torque T2B *2 [Nm] Emergency stop torque T2NOT *3 [Nm] Backlash jt [arcmin] Efficiency η [%] Torsional rigidity ct [Nm/arcmin] Mass moment of inertia J1 *4 [kg cm2 ] 5 1 4000 8000 7 14 21 <= 10 > 97 0,9 0,06 7 1 4000 8000 7 14 21 <= 10 > 97 0,9 0,06 10 1 4000 8000 7 14 21 <= 10 > 97 0,75 0,06 25 2 4000 8000 7 14 21 <= 14 > 95 0,9 0,052 35 2 4000 8000 7 14 21 <= 14 > 95 0,9 0,052 50 2 4000 8000 7 14 21 <= 14 > 95 0,9 0,052 70 2 4000 8000 7 14 21 <= 14 > 95 0,9 0,052 100 2 4000 8000 7 14 21 <= 14 > 95 0,75 0,052 Planetary gears PL050 *1 Service life: 20.000 h, n2 = 100 rpm *2 (max 1000 cycles per hour. Acceleration torque proportion <5% of the total operating time) *3 (max 1000 cycles over the gear service life) *4 related to the input shaft Lubrication: liquid grease (lifetime-lubricated) Mounting position: any Sound pressure level at 1m distance, measured for an input speed of 3000 RPM < 68 db(A) Max. axial force on the axis of the output shaft: 700 N, n2 = 100 rpm Max. radial force on the axis of the output shaft: 650 N, n2 = 100 rpm Temperature range: -25°C to +90°C 11 Clamping screw M6x6 DIN913 45H Clamping torque MA 6 Nm SW3 deep
  • 12. Planetary gears PL070 Planetary gears PL070 Dimension according to the gear stages a Weight 1-stage 70 mm 1,8 kg 2-stages 91,5 mm 2,3 kg Performance data PL070 i tot. Stages Nominal input speed n1 [rpm] Max. input speed n1 max. [rpm] Nominal torque T2N *1 [Nm] Max. Acceleration torque T2B *2 [Nm] Emergency stop torque T2NOT *3 [Nm] Backlash jt [arcmin] Efficiency η [%] Torsional rigidity ct [Nm/arcmin] Mass moment of inertia J1 *4 [kg cm2 ] 3 1 3700 6000 23 46 69 <= 8 > 97 3,30 0,029 5 1 3700 6000 24 48 72 <= 8 > 97 3,30 0,029 7 1 3700 6000 23 46 69 <= 8 > 97 3,30 0,029 10 1 3700 6000 23 46 69 <= 8 > 97 2,80 0,029 15 2 3700 6000 24 48 72 <= 12 > 95 3,30 0,026 25 2 3700 6000 24 48 72 <= 12 > 95 3,30 0,026 30 2 3700 6000 23 46 69 <= 12 > 95 3,30 0,026 35 2 3700 6000 24 48 72 <= 12 > 95 3,30 0,026 50 2 3700 6000 24 48 72 <= 12 > 95 3,30 0,026 70 2 3700 6000 23 46 69 <= 12 > 95 3,30 0,026 100 2 3700 6000 23 46 69 <= 12 > 95 2,80 0,026 *1 Service life: 20.000 h, n2 = 100 rpm *2 (max 1000 cycles per hour. Acceleration torque proportion <5% of the total operating time) *3 (max 1000 cycles over the gear service life) *4 related to the input shaft Lubrication: liquid grease (lifetime-lubricated) Mounting position: any Sound pressure level at 1m distance, measured for an input speed of 3000 RPM < 70 db(A) Max. axial force on the axis of the output shaft: 1550 N, n2 = 100 rpm Max. radial force on the axis of the output shaft: 1450 N, n2 = 100 rpm Temperature range: -25°C to +90°C 12 Clamping screw M8x8 DIN913 45H Clamping torque MA 10 Nm SW4 deep
  • 13. Planetary gears PL090 Dimension according to the gear stages a Weight 1-stage 84 mm 3,7 kg 2-stages 110 mm 4,6 kg Performance data PL090 i tot. Stages Nominal input speed n1 [rpm] Max. input speed n1 max. [rpm] Nominal torque T2N *1 [Nm] Max. Acceleration torque T2B *2 [Nm] Emergency stop torque T2NOT *3 [Nm] Backlash jt [arcmin] Efficiency η [%] Torsional rigidity ct [Nm/arcmin] Mass moment of inertia J1 *4 [kg cm2 ] 3 1 3400 6000 60 120 180 <= 8 > 97 9,00 1,73 5 1 3400 6000 50 100 150 <= 8 > 97 9,00 1,73 7 1 3400 6000 50 100 150 <= 8 > 97 9,00 1,73 10 1 3400 6000 37 74 111 <= 8 > 97 7,50 1,73 15 2 3400 6000 60 120 180 <= 11 > 95 9,00 1,48 25 2 3400 6000 50 100 150 <= 11 > 95 9,00 1,48 30 2 3400 6000 60 120 180 <= 11 > 95 9,00 1,48 35 2 3400 6000 50 100 150 <= 11 > 95 9,00 1,48 50 2 3400 6000 50 100 150 <= 11 > 95 9,00 1,48 70 2 3400 6000 50 100 150 <= 11 > 95 9,00 1,48 100 2 3400 6000 37 74 111 <= 11 > 95 7,50 1,48 Planetary gears PL090 *1 Service life: 20.000 h, n2 = 100 rpm *2 (max 1000 cycles per hour. Acceleration torque proportion <5% of the total operating time) *3 (max 1000 cycles over the gear service life) *4 related to the input shaft Lubrication: liquid grease (lifetime-lubricated) Mounting position: any Sound pressure level at 1m distance, measured for an input speed of 3000 RPM < 72 db(A) Max. axial force on the axis of the output shaft: 1900 N, n2 = 100 rpm Max. radial force on the axis of the output shaft: 2400 N, n2 = 100 rpm Temperature range: -25°C to +90°C 13 Clamping screw M10x12 DIN913 45H Clamping torque MA 24 Nm SW5 deep
  • 14. Planetary gears PL120 Planetary gears PL120 Dimension according to the gear stages a Weight 1-stage 104 mm 8,2 kg 2-stages 120 mm 10,2 kg Performance data PL120 i tot. Stages Nominal input speed n1 [rpm] Max. input speed n1 max. [rpm] Nominal torque T2N *1 [Nm] Max. Acceleration torque T2B *2 [Nm] Emergency stop torque T2NOT *3 [Nm] Backlash jt [arcmin] Efficiency η [%] Torsional rigidity ct [Nm/arcmin] Mass moment of inertia J1 *4 [kg cm2 ] 3 1 2600 4800 130 260 390 <= 8 > 97 24,00 5,5 5 1 2600 4800 125 250 375 <= 8 > 97 24,00 5,5 7 1 2600 4800 100 200 300 <= 8 > 97 24,00 5,5 10 1 2600 4800 75 150 225 <= 8 > 97 20,50 5,5 15 2 2600 4800 130 260 390 <= 10 > 95 24,00 4,6 25 2 2600 4800 125 250 375 <= 10 > 95 24,00 4,6 30 2 2600 4800 130 260 390 <= 10 > 95 24,00 4,6 35 2 2600 4800 125 250 375 <= 10 > 95 24,00 4,6 50 2 2600 4800 125 250 375 <= 10 > 95 24,00 4,6 70 2 2600 4800 100 200 300 <= 10 > 95 24,00 4,6 100 2 2600 4800 75 150 225 <= 10 > 95 20,50 4,6 *1 Service life: 20.000 h, n2 = 100 rpm *2 (max 1000 cycles per hour. Acceleration torque proportion <5% of the total operating time) *3 (max 1000 cycles over the gear service life) *4 related to the input shaft Lubrication: liquid grease (lifetime-lubricated) Mounting position: any Sound pressure level at 1m distance, measured for an input speed of 3000 RPM < 74 db(A) Max. axial force on the axis of the output shaft: 4000 N, n2 = 100 rpm Max. radial force on the axis of the output shaft: 4600 N, n2 = 100 rpm Temperature range: -25°C to +90°C deep 14 Clamping srew M12x16 DIN913 45H Clamping torque MA 45 Nm SW6 deep
  • 15. Planetary gears PL155 Dimension according to the gear stages a Weight 1-stage 130 mm 17 kg 2-stages 159 mm 19,8 kg Performance data PL155 i tot. Stages Nominal input speed n1 [rpm] Max. input speed n1 max. [rpm] Nominal torque T2N *1 [Nm] Max. Acceleration torque T2B *2 [Nm] Emergency stop torque T2NOT *3 [Nm] Backlash jt [arcmin] Efficiency η [%] Torsional rigidity ct [Nm/arcmin] Mass moment of inertia J1 *4 [kg cm2 ] 3 1 2000 3600 300 600 900 <= 8 > 97 50 15,8 4 1 2000 3600 340 680 1020 <= 8 > 97 55 13 5 1 2000 3600 330 660 990 <= 8 > 97 55 11,9 7 1 2000 3600 310 620 930 <= 8 > 97 50 11 10 1 2000 3600 220 440 660 <= 8 > 97 44 10,5 15 2 2000 3600 300 600 900 <= 10 > 95 55 9 20 2 2000 3600 340 680 1020 <= 10 > 95 55 7,2 25 2 2000 3600 330 660 990 <= 10 > 95 55 6,3 30 2 2000 3600 300 600 900 <= 10 > 95 44 8,7 35 2 2000 3600 330 660 990 <= 10 > 95 55 5,4 40 2 2000 3600 340 680 1020 <= 10 > 95 55 7 50 2 2000 3600 330 660 990 <= 10 > 95 44 6,1 70 2 2000 3600 310 620 930 <= 10 > 95 44 5,2 100 2 2000 3600 220 440 660 <= 10 > 95 44 4,8 Planetary gears PL155 *1 Service life: 20.000 h, n2 = 100 rpm *2 (max 1000 cycles per hour. Acceleration torque proportion <5% of the total operating time) *3 (max 1000 cycles over the gear service life) *4 related to the input shaft Lubrication: liquid grease (lifetime-lubricated) Mounting position: any Sound pressure level at 1m distance, measured for an input speed of 3000 RPM < 72 db(A) Max. axial force on the axis of the output shaft: 6000 N, n2 = 100 rpm Max. radial force on the axis of the output shaft: 7500 N, n2 = 100 rpm Temperature range: -25°C to +90°C stage stage 2-stage1-stage stage stage stage stage stage stage stage stagestage deep deep stage stage stage stage stage stage 15 Clamping srew M16x20 DIN913 45H Clamping torque MA 78 Nm SW8 M12x16 DIN913 45H 45 Nm SW6
  • 16. Flanges 16 Motor flanges for motors with... Centering Ø Ø Z [mm] Hole circle Ø Ø Lk [mm] Center length max. LZ [mm] Motor shaft length max. L [mm] Bore for srew Ø B PS040 40 63 2,8 23 M5 60 75 3,5 30 M5 PL050 40 63 2,8 20 M5 60 75 3,5 30 M5 PS060 40 63 2,8 20 M5 60 75 3,5 30 M5 70 90 3,5 40 M6 80 100 3,5 30 M6 PL070 40 63 2,8 20 M5 60 75 3,5 30 M5 70 90 3,5 40 M6 80 100 3,5 30 M6 PS080 60 75 3,5 30 M5 70 90 3,5 40 M6 80 100 3,5 30 M6 80 100 3,5 40 M6 95 115 3,5 40 M8 PL090 60 75 3,5 30 M5 70 90 3,5 40 M6 80 100 3,5 30 M6 95 115 3,5 40 M8 PL120 95 115 4,5 40 M8 110 130 4,5 50 M8 130 165 4,5 60 M10 PL155 130 165 4,5 60 M10
  • 17. Adapter sleeves 17 Adapter sleeves Motor shaft Ø Ø D [mm] Motor shaft length max. L [mm] PS040 6 <20 PL050 8 25 9 20 11 23 12 23 14 30 PS060 9 20 11 23 PL070 9 20 10 23 11 23 14 30 16 30 PS080 11 23 14 30 PL090 11 23 14 30 16 35 19 40 24 50 PL120 14 30 16 35 19 40 24 50 28 55 32 58 PL155 24 50 28 55 32 58 35 79 38 79 42 115 Slot 90° shifted to clamping srew Clamping srew
  • 18. Project development We develop the optimum techni- cal and cost-effective solution for the defined application based on your specifications. Application expertise We have already developed and produced countless drive solutions – from worm, spur or planetary gears to complex drive systems – for the most varied of applications. System competence You profit from our great wealth of experience gained from the technical implementation of count- less drive solutions. Planetary gears and more – your application is our priority. Custom planetary gears. Individually designed for your application. 18
  • 19. Nothing can replace competence and experience – Framo Morat has been at home in the world of drive technology for a hundred years. So it’s not surprising that our drive solutions impress through their excel- lent technical performance. The secret of our quality? We develop and produce all the components ourselves, from the individual gear to the complete drive solution. In addition to the gear technology, we handle selection of the suitable motor and the integration of peripheral components, such as positio- ning and path measurement systems, brakes, ventilators or bus inter- faces. We thus ensure integration of the drive in your entire system. Framo Morat – your planetary gear developer with systems competence: • Individual choice of material, diameter, mounting, tooth width, etc. for each planetary stage • Perfect linkage at every interface • Integration of the drive in your complete system, taking into account mechanics, electronics and control technology Quality assurance We ensure reproducible results at the highest quality level by means of inline measurements and visual inspections. Depth of production Turning, milling, toothing, squa­ring up, countersinking, hardening, grinding – we pro­duce all components, from the individual gearwheel, through the gears, to the complete drive, in our own workshops. Serial production After successful quality inspec- tions, we mount the components at separate assembly islands – ready for delivery. Custom planetary gears 19
  • 20. Relying on our many years of experience, we already preconfigured the most common modular elements for you. As a result, you will get, for a large part of the applications, a solution that will be both techni- cally and economically mature in any respect. Further advantages: we can ensure short delivery times for the basic modular elements. Benefit from Framo Morat’s extensive experience when designing your planetary gear! 20 Planetary gear modules. The rapid path to your drive. Adapter, drive-side • Hollow shaft • Drive shaft • Various shaft diameters Flange, drive-side • B5 • B14 • Acc. to customer specification Gear sizes and stages • 40, 50, 60, 70, 80, 80, 120, 155 Customer-specific • 1-stage • 2-stage • 3-stage Materials / type of toothing • Steel • Plastic • Straight/helical • Hardened/unhardened • Ground/unground Framo Morat – our planetary gears are designed according to the following parameters: • Torque • Precision • Speed and dynamism • Noise generation • Type of teeth (straight /helical) • Adaptation to existing interfaces • Corrosion resistance /enclosure rating • Existing space/operating temperature Configuration example: Hollow shaft with centering bush + Flange: B14 + Gear size 60, 2-stage + 1st stage: plastic / helical 2nd stage: steel / straight + Basis modular elements – preconfigured for you.
  • 21. 21 Transmission per gear stage • 3:1 • 4:1 • 5:1 • 7:1 • 8:1 • 10:1 Flange, output side • B5 • B14 • Acc. to customer specification Transmission 1 : 20 + Wavelength: 66 mm Diameter: 12 mm + Customer-specific output flange = Output shaft • Acc. to customer specification Planetary gear modules
  • 22. Planetary gears in use. The driving force in many sectors. “Your idea – our drive”: our drive solutions have set standards for numerous applications and sectors according to this motto. Our cu- stomers appreciate us as experienced development partners who, at the end of the process, deliver a technically and economically con- vincing result. Many innovative special systems with a planetary gear at their core have already been created in this way – for example our watertight, corrosion-resistant tubular motor for underwater unwinding systems in swimming pools. You benefit from this wealth of experience. Because no application is so special that we would not have the right solution – whether a complete customer-specific new development or plane- tary gears produced from our modular system, used for propulsion in automation technology, machine construction or the packaging in- dustry. Tracking drive for mirror reflectors This drive, developed by Framo Morat, is used to enable the tracking of mirror reflectors. During its development, great attention was paid to achieving minimum backlash and maximum torque. The drive achieves a maximum output torque of 5,000 Nm and consists of a servomotor, a 3-stage planetary gear, a worm gear, a position tracking system and two adapter plates. A single drive moves a total mirror area of 330 m². One special aspect of this development was the adapted size of the various planetary gear stages. The planetary gears achieve a transmission of 729:1. Underwater unwinding systems for swimming pools Unwinding systems for pool covers are installed underwater and must therefore be absolutely watertight for years to come. For this demanding application, Framo Morat developed a special tubular motor that is doubly sealed using AQUASEAL technology and thus offers long-term corrosion resistance and is maintenance-free. The integrated 3-stage planetary gears consist of differing materials and supply a transmission of 1000:1 with an output torque of 300 Nm. Application examples Customer-specific variants Our development team for customer-specific solutions accompanies each project from the specification to serial production. The modular principle Planetary gear solutions using the modular system are technically and economically efficient. We support you during individual configuration. 22
  • 23. Automation handling Planetary gears handle numerous tasks during assembly. In this application example, the 2-stage planetary gears with a backlash of 14 arcmin and transmission of 49:1 are responsible for the removal of parts in automatic plastic injection molding machines. Machine construction Planetary gears that are used in machine construction must meet maximum demands regarding precision and durability. Three single-stage planetary gears with a transmission of 7:1 directly connected to three hydraulic motors turn the rollers in sheet-metal bending machines. Application examples Conveyor systems Planetary gears are an indispensable element in drum motors for conveyor belts and rollers. The selection of 2-stage planetary gears made of plastic was mainly influenced by the need to keep noise generation as low as possible. The conveyors are driven forward by means of the friction between the drum motor and the belt. Application examples 23
  • 24. Framo Morat is your partner for customized drive solutions. In the areas of gearwheel technology, worm gear sets and drive systems we supply a comprehensive range of products that cover a wide spectrum of applications. In addition to our complete range of standard products, we also design and implement custo- mer-specific drive solutions. Framo Morat is your reliable partner for worm, spur or planetary gears; complete gearmotors; and complex drive systems – and for your drive concept too! Your idea – Our drive. For us, everything revolves around you. Gear technology Gearwheels with internal or external tooth systems, rotor shafts, pinions and chain pulleys according to individual customer requirements. Worm gear sets Framo Morat is a leading international supplier – manufacturing over 1 million gear sets a year, a major proportion of which are produced to customer specifications. Drive technology Innovative standard drives such as the Com- pacta slip-on gear drive motor, as well as complete customer-specific drive solutions, are in use in numerous applications. Framo Morat GmbH Co. KG Franz-Morat-Straße 6 79871 Eisenbach Telefon +49 7657 88-0 Telefax +49 7657 88-333 E-Mail info@framo-morat.com Deutschland www.framo-morat.com