This presentation is made by CEO of Blackbird ApS, Finn Hunneche at one of RuboCluster's conferences on 25th January. The manufacturing companies without data will not survive in the global competition. With the advent of the Internet of things, factories are now able to run more efficiently in what is being called Industry 4.0. How to start industry 4.0? Blackbird provides the fast track solution to Industry 4.0.

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“Information is the steam in Industry 4.0”
Blackbird, January 2017
Presentation by Finn Hunneche

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emendo consulting group
• Established in 2006
• Staff of +60, all top academics
• Offices in Copenhagen, Kalundborg, Raleigh (USA), Chennai (India)
• Blackbird was established as a separate legal entity in Sep. 2015

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”Without data, you are just another
company about to go out of business”
Finn Hunneche
In world is changing fast

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In the 4th Industrial revolution information is the new process resource
Any processRaw materials
Product
Utilities MachinesSpecs
Information
People
Data
Examples:
• Car industry
• Aviation
• Agriculture
• Manufacturing
• Shopping
• Pharmaceuticals
• Transport of goods
• Energy
• Facility services
• Consulting

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Upper specification limit
Lower specification limit
Industry example, implemented by emendo
• The customer had too many out-of-specification batches
• Study of data showed that sick batches had the same ”footprint”
• Study of data showed that sick batches had one raw material in the lower range of its certificate tolerance of 40-60
• The Fix: Adjust the process parameters on every batch, based on the information in the raw material certificate
Batch sample data

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In the future every company will have a private cloud database
Materials
Production
Cloud
Database
Production
Cloud
DatabaseData exchange via REST API
Factory A Factory B

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Current challenges for the industry
• Legacy equipment >5-8 years old!
• Different types of control systems
• Data is trapped in isolated applications
• Project cost due to many IT layers
• No time for shut-down to rebuild

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Blackbird is the data collection shortcut to the future........installed in 2 hours!
Mobile phone
Tablet
Computer

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Wireless hardware and web based software
Wireless Digital/Analog signals WirelessVideo streaming Wireless IOT buttons for event signals
Live production data and KPI’s Stop-cause pareto charts OEE 1-3 waterfalls charts Process video documentation
Software on tablets, mobile phone and computer

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Blackbird
Raw data
Blackbird
Raw data
Blackbird
Cloud
API/Security
API/Security
API/Security
Factbird interfaces
Out-signal
applications
API/Security
Databasetunnel
Real-timeinterface
Logic
applications
USER APPLICATION APP’s
Example: www.blackbird.online
LORA Check-In Event Digital + Digital with Ibutton
LORA Check-in Analog
Factbird (IOT) Digital, Analog, Video
Factbird PRO Multi A/D IO + PLC-bus systems
Action APPs (signal out)
PLC’s data exchange via OPC
REST API’s to other clouds
Learning APP’s
Logic APP’s
(Your) Blackbird cloud database and APP’s

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Take one step at a time!