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Test	
  Case	
  Tags	
  	
  
6 Active Hazard Analysis
SW Usability MDD 7.2 Contamination (via contaminants and residues) to persons involved in the transport, storage and use of the device and
to the patients.
Affected Users & Location of use
No Yes Customer (adult, children, infant), Store personnel/store use
Hazard Description: Hazard Scenario Potential Harm: Cause:
Cart device RF radiation too high 1. Interference with pacemaker or other medical
device causing malfunction and loss of critical
care
Possible heart attacks or other medical issues Excessive RF energy and of particular frequency to cause pacemaker
or other device carried by customer to malfunction.
Pre-Mitigation Initial Risk Assessment
Probability of Occurrence (HW) Severity Vulnerability (SW) Susceptibility (SW) RPN
Probable Critical (S3) NN/A/A	
  	
   	
  N/A	
  
Undesirable;
Objectionable
Rationale: Rationale: N/A	
   N/A	
  
High radiation can interfere with electronic
devices
Potential for heart attacks can be critical 	
  	
   	
  	
  
Mitigation(s) Required
Mitigations (Narrow) Ongoing Provisions 1 Requirement Ref 1 V&V Ref 1
1. Designed for low power levels per standard xxxx
2. Frequency band set per standard xxxx
MFG HI-POT test SFR-089 SVTC-080
Designed to meet 60601-2 MFG Inspection SFR-234 SVTC-009
Designed to meet 60601-1-3 MFG Inspection SFR-056 SVTC-073
Post-Mitigation Risk Assessment
Probability of Occurrence Severity N/A N/A RPN
Improbable Critical (S3) 	
  	
   	
  	
  
AcceptableRationale: Rationale: N/A	
   N/A	
  
Device tested to accepted standard Same as Initial Severity 	
  	
   	
  	
  
Risk Benefit Analysis Not Required
	
  
Test	
  Cases	
  	
  
Requirements	
  Document	
  (s)	
  
SFR:130The	
  return	
  valve	
  time	
  shall	
  exclude	
  startup	
  delays.	
  longer	
  than	
  40	
  seconds.	
  	
  [SFR-­‐081]	
  
SFR:128The	
  system	
  shall	
  be	
  locked	
  out	
  of	
  normal	
  operation	
  after	
  7	
  days	
  and	
  24	
  hours	
  without	
  going	
  through	
  the	
  weekly	
  cleaning	
  
cycle.	
  Lockout	
  shall	
  bring	
  user	
  to	
  a	
  screen	
  with	
  a	
  "Check"	
  button	
  which	
  will	
  start	
  the	
  weekly	
  clean	
  process.	
  The	
  7	
  day	
  timer	
  shall	
  
bereset	
  any	
  time	
  the	
  cleaning	
  cycle	
  is	
  executed.	
  Lockout	
  shall	
  not	
  occur	
  during	
  drink	
  making.	
  [SFR-­‐126]	
  
SFR:129After	
  7	
  days	
  and	
  zero	
  hours	
  the	
  cleaning	
  reminder	
  screen	
  shall	
  appear	
  every	
  hour	
  until	
  lockout.	
  The	
  "X"	
  button	
  shall	
  return	
  
to	
  the	
  configured	
  default	
  screen	
  and	
  the	
  "Check"	
  button	
  shall	
  take	
  the	
  user	
  to	
  the	
  weekly	
  cleaning	
  function	
  screen.	
  This	
  reminder	
  
screen	
  shall	
  not	
  appear	
  during	
  drink	
  making.	
  [SFR-­‐127]	
  
SVTC:003The	
  purpose	
  of	
  this	
  test	
  is	
  to	
  verify	
  the	
  off	
  state	
  of	
  the	
  system{Test	
  
Method=Whtbox}	
  [SFR:124]	
  [SFR:128]	
  
Items/Equipment Needed for this Test
Oscilloscope	
  
Test Setup/Notes Test Steps
Step	
   Tag	
   Action	
   Expected	
  Result	
  
1	
   SFR-­‐124	
   Power-­‐on	
  unit	
  	
  
1.	
  Verify	
  no	
  momentary	
  blender	
  motor	
  actions	
  
2.	
  Verify	
  no	
  momentary	
  5.	
  Verify	
  display	
  powers	
  
up	
  and	
  goes	
  to	
  top	
  category	
  screen	
  
2	
   SFR-­‐124	
  
Start	
  a	
  drink	
  and	
  proceed	
  
to	
  the	
  blending	
  
operation.	
  	
  
In	
  the	
  middle	
  of	
  blending,	
  
power	
  unit	
  off	
  then	
  
power	
  unit	
  back	
  on	
  
1.	
  Verify	
  blender	
  returns	
  to	
  home	
  position	
  
2.	
  Verify	
  no	
  momentary	
  product	
  pumps	
  enabled	
  
3.	
  Verify	
  no	
  momentary	
  water	
  is	
  enabled	
  
4.	
  Verify	
  no	
  momentary	
  air	
  is	
  enabled	
  
5.	
  Verify	
  display	
  powers	
  up	
  and	
  goes	
  to	
  top	
  
category	
  screen	
  
Base	
  Temperature	
  Test	
  
3	
   SFR-­‐128	
  
With	
  product	
  inventory	
  
such	
  that	
  no	
  bags	
  are	
  
empty	
  or	
  expired	
  set	
  
base	
  temperature	
  to	
  
above	
  44°F,	
  chute	
  
temperature	
  to	
  below	
  
44°F	
  and	
  power	
  cycle	
  
unit.	
  	
  
1.	
  Verify	
  “ERROR	
  HIGH	
  PRODUCT	
  TEMPERATURE	
  
ALL	
  FLAVORS	
  EXPIRED	
  –	
  CHECK	
  DOOR”	
  is	
  
displayed	
  
2.	
  Verify	
  check	
  button	
  present	
  
4	
   SFR-­‐128	
   Press	
  check	
   Verify	
  display	
  goes	
  to	
  default	
  	
  screen	
  
5	
   SFR-­‐128	
  
Navigate	
  to	
  inventory	
  
screen	
  
Verify	
  all	
  products	
  are	
  expired	
  
	
  	
  
SFR:124The	
  cycle	
  time	
  for	
  making	
  a	
  single	
  stage	
  drink	
  including	
  the	
  time	
  for	
  mixing	
  excluding	
  cleaning	
  shall	
  be	
  no	
  longer	
  than	
  40	
  
seconds.	
  	
  [SFR-­‐081]	
  
SFR:128The	
  system	
  shall	
  be	
  locked	
  out	
  of	
  normal	
  operation	
  after	
  7	
  days	
  and	
  24	
  hours	
  without	
  going	
  through	
  the	
  weekly	
  cleaning	
  
cycle.	
  Lockout	
  shall	
  bring	
  user	
  to	
  a	
  screen	
  with	
  a	
  "Check"	
  button	
  which	
  will	
  start	
  the	
  weekly	
  clean	
  process.	
  The	
  7	
  day	
  timer	
  shall	
  
be	
  reset	
  any	
  time	
  the	
  cleaning	
  cycle	
  is	
  executed.	
  Lockout	
  shall	
  not	
  occur	
  during	
  drink	
  making.	
  [SFR-­‐126]	
  
SFR:129After	
  7	
  days	
  and	
  zero	
  hours	
  the	
  cleaning	
  reminder	
  screen	
  shall	
  appear	
  every	
  hour	
  until	
  lockout.	
  The	
  "X"	
  button	
  shall	
  
return	
  to	
  the	
  configured	
  default	
  screen	
  and	
  the	
  "Check"	
  button	
  shall	
  take	
  the	
  user	
  to	
  the	
  weekly	
  cleaning	
  function	
  screen.	
  This	
  
reminder	
  screen	
  shall	
  not	
  appear	
  during	
  drink	
  making.	
  [SFR-­‐127]	
  
Traceability Matrix
Requirement
Tag
Top Level Requirement Text
Test Case
Tag
Test Case Requirement Document Title Test Document Title Test Method Test Results
SFR:002
If the AIF subsystem receives the VALVE REQUEST message from the
MIB with an SID for this AIF selecting the "drain" valve and requesting
"open valve", the AIF subsystem shall change to the "valve opening" state
and drive the drain valve actuator in the forward direction and report]
SVTC:003
The purpose of this test is to verify the proper AIF
responses to valve Drain/Return valve
Open/Close request commands.
System Functional Requirements AIF Functional Test Protocol Black-box PASSED
SFR:003
If the AIF subsystem is in the AIF_DRAIN_OPENING state (has reported a
status message of drain valve opening) and detects that the drain valve
position sensor is greater than <458 counts- fixed counts>, the
SVTC:004
The purpose of this test is to verify the proper AIF
responses to valve Drain/Return valve
Open/Close request commands.
System Functional Requirements AIF Functional Test Protocol White-box PASSED
HAZ:006
If the AIF subsystem is in the AIF_DRAIN_CLOSING state (has reported a
status message of drain valve closing) and less than <109 counts>, the AIF
subsystem shall change to the AIF_DRAIN_CLOSED state
SVTC:005
The purpose of this test is to verify the proper AIF
responses to valve Drain/Return valve
Open/Close request commands.
System Functional Requirements AIF Functional Test Protocol Inspection PASSED
FMEA:001
If the AIF subsystem is in the AIF_RETURN_OPENING state (has reported
a status message of return valve opening) and detects that the return valve
position sensor is greater than <458- fixed counts>, the AIF _OPEN state
and report a return valve status message of valve open.
SVTC:006
The purpose of this test is to verify the proper AIF
responses to valve Drain/Return valve
Open/Close request commands.
System Functional Requirements AIF Functional Test Protocol Inspection PASSED
	
  
SVTC:001	
  The	
  purpose	
  of	
  this	
  test	
  is	
  to	
  verify	
  the	
  power-­‐up	
  state	
  of	
  the	
  system	
  
{Test	
  Method=White-­‐box}	
  [SFR:124]	
  [SFR:128]	
  
Items/Equipment Needed for this Test
Oscilloscope	
  
Test Setup/Notes Test Steps
Step	
   Tag	
   Action	
   Expected	
  Result	
  
1	
   SFR-­‐124	
   Power-­‐on	
  unit	
  	
  
1.	
  Verify	
  no	
  momentary	
  blender	
  motor	
  actions	
  
2.	
  Verify	
  no	
  momentary	
  5.	
  Verify	
  display	
  powers	
  up	
  and	
  
goes	
  to	
  top	
  category	
  screen	
  
2	
   SFR-­‐124	
  
Start	
  a	
  drink	
  and	
  proceed	
  
to	
  the	
  blending	
  
operation.	
  	
  
In	
  the	
  middle	
  of	
  blending,	
  
power	
  unit	
  off	
  then	
  
power	
  unit	
  back	
  on	
  
1.	
  Verify	
  blender	
  returns	
  to	
  home	
  position	
  
2.	
  Verify	
  no	
  momentary	
  product	
  pumps	
  enabled	
  
3.	
  Verify	
  no	
  momentary	
  water	
  is	
  enabled	
  
4.	
  Verify	
  no	
  momentary	
  air	
  is	
  enabled	
  
5.	
  Verify	
  display	
  powers	
  up	
  and	
  goes	
  to	
  top	
  category	
  
screen	
  
Base	
  Temperature	
  Test	
  
3	
   SFR-­‐128	
  
With	
  product	
  inventory	
  
such	
  that	
  no	
  bags	
  are	
  
empty	
  or	
  expired	
  set	
  
base	
  temperature	
  to	
  
above	
  44°F,	
  chute	
  
temperature	
  to	
  below	
  
44°F	
  and	
  power	
  cycle	
  
unit.	
  	
  
1.	
  Verify	
  “ERROR	
  HIGH	
  PRODUCT	
  TEMPERATURE	
  ALL	
  
FLAVORS	
  EXPIRED	
  –	
  CHECK	
  DOOR”	
  is	
  displayed	
  
2.	
  Verify	
  check	
  button	
  present	
  
4	
   SFR-­‐128	
   Press	
  check	
   Verify	
  display	
  goes	
  to	
  default	
  	
  screen	
  
5	
   SFR-­‐128	
  
Navigate	
  to	
  inventory	
  
screen	
  
Verify	
  all	
  products	
  are	
  expired	
  
	
  	
  
Requirement	
  Tags	
  	
  
System FMEA
Item Function
Potential
Failure
Mode(s)
Potential
Effect(s)
of Failure
Sev
Potential Cause(s)/
Mechanism(s) of
Failure
Prob
Current Preventions
Requirement
Tag
Current Detections
Det
RPN
JIB Contains
fresh oil
Leaking
container
Leaks oil
onto floor
3
Punctured container,
torn or failed seams
4
FMEA:001Mount
JIB/BIB to minimize
potential for leaking
container [FMEA-001]
SFR:010
Detect leaking
container in
storeroom
10 120
	
  
	
  
Master Requirements data base
Tag Requirement
Category
Requirement Risk
(Y/N)
Verification
Method
Test Case # Status
Deleted
Status
added
Destination
Document
CCR:022 Auto filter
If the vat is in the Auto Filter Requested state and the
vat temperature is less than 300°F, then the vat shall
raise the oil temperature to 300°F or greater
N Black-box SVTC-053
N Y
FRS-010
(UI)
CCR:023 Auto filter
If the Cooker is in the Auto Filter Requested state, N White--box SVTC-053
N N
FRS-010
(UI)
CCR:041 Rack Function
In a rack system, if the rack is not down from the time
the user presses the product button, in 60
N Inspection SVTC-114
N Y
FRS-010
(UI)
CCR:042 Rack Function
When in cool mode, if the user presses and holds the
rack down buttons until the rack is down, the
N Black-box SVTC-114
Y Y
FRS-010
(UI)
CCR:043 Rack Function
After selecting a product, when the user presses and
holds both rack down buttons until the rack is
N Wht box SVTC-114
Y
FRS-010
(UI)
	
  
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Requirements_and_Testing_Diagram_Process2

  • 1. Test  Case  Tags     6 Active Hazard Analysis SW Usability MDD 7.2 Contamination (via contaminants and residues) to persons involved in the transport, storage and use of the device and to the patients. Affected Users & Location of use No Yes Customer (adult, children, infant), Store personnel/store use Hazard Description: Hazard Scenario Potential Harm: Cause: Cart device RF radiation too high 1. Interference with pacemaker or other medical device causing malfunction and loss of critical care Possible heart attacks or other medical issues Excessive RF energy and of particular frequency to cause pacemaker or other device carried by customer to malfunction. Pre-Mitigation Initial Risk Assessment Probability of Occurrence (HW) Severity Vulnerability (SW) Susceptibility (SW) RPN Probable Critical (S3) NN/A/A      N/A   Undesirable; Objectionable Rationale: Rationale: N/A   N/A   High radiation can interfere with electronic devices Potential for heart attacks can be critical         Mitigation(s) Required Mitigations (Narrow) Ongoing Provisions 1 Requirement Ref 1 V&V Ref 1 1. Designed for low power levels per standard xxxx 2. Frequency band set per standard xxxx MFG HI-POT test SFR-089 SVTC-080 Designed to meet 60601-2 MFG Inspection SFR-234 SVTC-009 Designed to meet 60601-1-3 MFG Inspection SFR-056 SVTC-073 Post-Mitigation Risk Assessment Probability of Occurrence Severity N/A N/A RPN Improbable Critical (S3)         AcceptableRationale: Rationale: N/A   N/A   Device tested to accepted standard Same as Initial Severity         Risk Benefit Analysis Not Required   Test  Cases     Requirements  Document  (s)   SFR:130The  return  valve  time  shall  exclude  startup  delays.  longer  than  40  seconds.    [SFR-­‐081]   SFR:128The  system  shall  be  locked  out  of  normal  operation  after  7  days  and  24  hours  without  going  through  the  weekly  cleaning   cycle.  Lockout  shall  bring  user  to  a  screen  with  a  "Check"  button  which  will  start  the  weekly  clean  process.  The  7  day  timer  shall   bereset  any  time  the  cleaning  cycle  is  executed.  Lockout  shall  not  occur  during  drink  making.  [SFR-­‐126]   SFR:129After  7  days  and  zero  hours  the  cleaning  reminder  screen  shall  appear  every  hour  until  lockout.  The  "X"  button  shall  return   to  the  configured  default  screen  and  the  "Check"  button  shall  take  the  user  to  the  weekly  cleaning  function  screen.  This  reminder   screen  shall  not  appear  during  drink  making.  [SFR-­‐127]   SVTC:003The  purpose  of  this  test  is  to  verify  the  off  state  of  the  system{Test   Method=Whtbox}  [SFR:124]  [SFR:128]   Items/Equipment Needed for this Test Oscilloscope   Test Setup/Notes Test Steps Step   Tag   Action   Expected  Result   1   SFR-­‐124   Power-­‐on  unit     1.  Verify  no  momentary  blender  motor  actions   2.  Verify  no  momentary  5.  Verify  display  powers   up  and  goes  to  top  category  screen   2   SFR-­‐124   Start  a  drink  and  proceed   to  the  blending   operation.     In  the  middle  of  blending,   power  unit  off  then   power  unit  back  on   1.  Verify  blender  returns  to  home  position   2.  Verify  no  momentary  product  pumps  enabled   3.  Verify  no  momentary  water  is  enabled   4.  Verify  no  momentary  air  is  enabled   5.  Verify  display  powers  up  and  goes  to  top   category  screen   Base  Temperature  Test   3   SFR-­‐128   With  product  inventory   such  that  no  bags  are   empty  or  expired  set   base  temperature  to   above  44°F,  chute   temperature  to  below   44°F  and  power  cycle   unit.     1.  Verify  “ERROR  HIGH  PRODUCT  TEMPERATURE   ALL  FLAVORS  EXPIRED  –  CHECK  DOOR”  is   displayed   2.  Verify  check  button  present   4   SFR-­‐128   Press  check   Verify  display  goes  to  default    screen   5   SFR-­‐128   Navigate  to  inventory   screen   Verify  all  products  are  expired       SFR:124The  cycle  time  for  making  a  single  stage  drink  including  the  time  for  mixing  excluding  cleaning  shall  be  no  longer  than  40   seconds.    [SFR-­‐081]   SFR:128The  system  shall  be  locked  out  of  normal  operation  after  7  days  and  24  hours  without  going  through  the  weekly  cleaning   cycle.  Lockout  shall  bring  user  to  a  screen  with  a  "Check"  button  which  will  start  the  weekly  clean  process.  The  7  day  timer  shall   be  reset  any  time  the  cleaning  cycle  is  executed.  Lockout  shall  not  occur  during  drink  making.  [SFR-­‐126]   SFR:129After  7  days  and  zero  hours  the  cleaning  reminder  screen  shall  appear  every  hour  until  lockout.  The  "X"  button  shall   return  to  the  configured  default  screen  and  the  "Check"  button  shall  take  the  user  to  the  weekly  cleaning  function  screen.  This   reminder  screen  shall  not  appear  during  drink  making.  [SFR-­‐127]   Traceability Matrix Requirement Tag Top Level Requirement Text Test Case Tag Test Case Requirement Document Title Test Document Title Test Method Test Results SFR:002 If the AIF subsystem receives the VALVE REQUEST message from the MIB with an SID for this AIF selecting the "drain" valve and requesting "open valve", the AIF subsystem shall change to the "valve opening" state and drive the drain valve actuator in the forward direction and report] SVTC:003 The purpose of this test is to verify the proper AIF responses to valve Drain/Return valve Open/Close request commands. System Functional Requirements AIF Functional Test Protocol Black-box PASSED SFR:003 If the AIF subsystem is in the AIF_DRAIN_OPENING state (has reported a status message of drain valve opening) and detects that the drain valve position sensor is greater than <458 counts- fixed counts>, the SVTC:004 The purpose of this test is to verify the proper AIF responses to valve Drain/Return valve Open/Close request commands. System Functional Requirements AIF Functional Test Protocol White-box PASSED HAZ:006 If the AIF subsystem is in the AIF_DRAIN_CLOSING state (has reported a status message of drain valve closing) and less than <109 counts>, the AIF subsystem shall change to the AIF_DRAIN_CLOSED state SVTC:005 The purpose of this test is to verify the proper AIF responses to valve Drain/Return valve Open/Close request commands. System Functional Requirements AIF Functional Test Protocol Inspection PASSED FMEA:001 If the AIF subsystem is in the AIF_RETURN_OPENING state (has reported a status message of return valve opening) and detects that the return valve position sensor is greater than <458- fixed counts>, the AIF _OPEN state and report a return valve status message of valve open. SVTC:006 The purpose of this test is to verify the proper AIF responses to valve Drain/Return valve Open/Close request commands. System Functional Requirements AIF Functional Test Protocol Inspection PASSED   SVTC:001  The  purpose  of  this  test  is  to  verify  the  power-­‐up  state  of  the  system   {Test  Method=White-­‐box}  [SFR:124]  [SFR:128]   Items/Equipment Needed for this Test Oscilloscope   Test Setup/Notes Test Steps Step   Tag   Action   Expected  Result   1   SFR-­‐124   Power-­‐on  unit     1.  Verify  no  momentary  blender  motor  actions   2.  Verify  no  momentary  5.  Verify  display  powers  up  and   goes  to  top  category  screen   2   SFR-­‐124   Start  a  drink  and  proceed   to  the  blending   operation.     In  the  middle  of  blending,   power  unit  off  then   power  unit  back  on   1.  Verify  blender  returns  to  home  position   2.  Verify  no  momentary  product  pumps  enabled   3.  Verify  no  momentary  water  is  enabled   4.  Verify  no  momentary  air  is  enabled   5.  Verify  display  powers  up  and  goes  to  top  category   screen   Base  Temperature  Test   3   SFR-­‐128   With  product  inventory   such  that  no  bags  are   empty  or  expired  set   base  temperature  to   above  44°F,  chute   temperature  to  below   44°F  and  power  cycle   unit.     1.  Verify  “ERROR  HIGH  PRODUCT  TEMPERATURE  ALL   FLAVORS  EXPIRED  –  CHECK  DOOR”  is  displayed   2.  Verify  check  button  present   4   SFR-­‐128   Press  check   Verify  display  goes  to  default    screen   5   SFR-­‐128   Navigate  to  inventory   screen   Verify  all  products  are  expired       Requirement  Tags     System FMEA Item Function Potential Failure Mode(s) Potential Effect(s) of Failure Sev Potential Cause(s)/ Mechanism(s) of Failure Prob Current Preventions Requirement Tag Current Detections Det RPN JIB Contains fresh oil Leaking container Leaks oil onto floor 3 Punctured container, torn or failed seams 4 FMEA:001Mount JIB/BIB to minimize potential for leaking container [FMEA-001] SFR:010 Detect leaking container in storeroom 10 120     Master Requirements data base Tag Requirement Category Requirement Risk (Y/N) Verification Method Test Case # Status Deleted Status added Destination Document CCR:022 Auto filter If the vat is in the Auto Filter Requested state and the vat temperature is less than 300°F, then the vat shall raise the oil temperature to 300°F or greater N Black-box SVTC-053 N Y FRS-010 (UI) CCR:023 Auto filter If the Cooker is in the Auto Filter Requested state, N White--box SVTC-053 N N FRS-010 (UI) CCR:041 Rack Function In a rack system, if the rack is not down from the time the user presses the product button, in 60 N Inspection SVTC-114 N Y FRS-010 (UI) CCR:042 Rack Function When in cool mode, if the user presses and holds the rack down buttons until the rack is down, the N Black-box SVTC-114 Y Y FRS-010 (UI) CCR:043 Rack Function After selecting a product, when the user presses and holds both rack down buttons until the rack is N Wht box SVTC-114 Y FRS-010 (UI)   Quick  Data  sorting     Process  Overview  Diagram