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Commercial EV Technologies
 and Applications in Beijing
            Prof. Dr. SUN Feng-chun

    Chief Expert , Beijing New Energy Projrct
  Director National Engineering Laboratory
             for Electric Vehicles
     Beijing Institute of Technology (BIT)
                 Oct. 30, 2012
Outline

Background

Beijing Project

Preferential Policies

BIT Technologies
City Vehicles in Beijing
Total Vehicles in Beijing:          5,168,000 (2012-09-31)
Cars:                               4,447,000 (2012-09-31)
Trucks:                               425,000 (2011-12-31)
Busses:                                42,887 (2011-12-31)
Public Transit Busses :                21,628 (2011-12-31)
Taxies:                                66,646 (201112-31)
Sanitation Vehicles :                   7,400
City Trucks for Goods and Materials: 42,000
Why? …… City CO2 Reduction
In Beijing, each transit bus runs 200km per day averagely
with an average fuel consumption of 45liter/100km. If it is
replaced by an electric bus and runs 350 days per year,
there would save fuel by 31,500 liters and reduce CO2
emission by 63 tons after the consideration of 11 tons CO2
emission during the electricity generation process.
    E-Buses    Fuel Saving CO2 Reduction Net CO2 Reduction
   In Beijing  /Year (liter) /Year (ton)     /Year (ton)
 2008 (50 EVs)  1,575,000       3,701           3,150
2009 (100 EVs) 3,150,000        7,402           6,300
2011 (300 EVs) 9,450,000       22,206          18,900
2012(500EVS) 15,750,000        37,010          31,500
BIT EV Bus & Truck System for China
                       Three sub. systems                                  EM-ITS
                                                Application   Remote Communication
Charge Management                                             & Diagnosis, Dispatching




                                     Vehicles
                    Infrastructure




   Charge/Exchange Station                      E-Buses
EV for 2008 Beijing Olympics
A fleet of 50 E-buses ran 24 hours a day, 7 days a week in
the zero-emission central Olympic zone. The target of
zero-failure operation is achieved.
                                                  Media Village
  GPS



              GPRS


                                     North Loop
               Olympics park




                 Central Loop

                                             Charge/change Station
EV for 2010 Shanghai Expo
1230 EVs including 120 E-buses
operated in Shanghai Expo. Here
the largest charging/Swap station
in the world provided service for
pure electric buses, amounting to
60,000 times of charging and
battery exchange. An average
of 500,000 passengers
took the buses each day.


         Shanghai Expo
        Charging station
EV in 2010 Asian Games in Guangzhou

26 electric buses also operated successfully
in the 2010 Asian Games in Guangzhou.




       Charging Station Service in Guangzhou
National Projects: 2011-2015
The “Ten Cities with 1000 EVs Each” Program has
been launched by the national government. Actually
26 cities have received national support. Stimulus
policies for private EVs are being tried out in 6 cities
like Beijing, Shanghai, Hefei, Shenzhen, Hangzhou,
Changchun.
Outline

Background

Beijing Project

Preferential Policies

BIT Technologies
EV Application Projects in Beijing
Beijing launched the pure electric Busses
1994 & sanitation vehicle program in 2008.
The EV Lab at BIT developed 30 sanitation
vehicles and started EV application in
Beijing.
EV Plan in Beijing
Annual plan for commercial EVs in Beijing
                      2009   2010   2011   2012   Total
E-Buses                100     50     50    350    550
Hybrid Electric
Buses
                      870                          870
E-Sanitation Trucks    30    1000   1300   100    2430
E-MPV or Taxis                 50   400    800    1250
Total                 1000   1100   1750   1250   5100
EV Infrastructure Plan in Beijing
Charging infrastructure development plan
                    2010   2011       2012    Total
Charging Point       100       1300    2500    3900
Charging Station       1         3       8       12
Charg. /Exchange
Station                0          1      0        1
Batt. Recycle St.      1          3       7      11
Mantan. Station        1          1      3        5
Info. Center           1   -             1        2
Commercial EV in Beijing

Batt. Package fast Exchange in 6 Minutes
30 Electric Sanitation Vehicles in 2009
Sweeper Vacu. SWP Garbage Compres. Sprinkler   Total
      12         2              10         6       30




     vacuum sweeper           vacuum sweeper




Compressor & Transportation      sprinkler
2100 2T Mini Collectors

Max. Weight   2300 kg
Curb Weight   1400 kg
Dimension     4240×1510×
              1850
Voltage       384 V
Batt.         60 Ah
Motor         30kW/55kW
Max. Speed    > 90km/h
Range         > 150km
Grad.         > 20%
EV Infrastructures in Beijing
Charging Station plan for Buses
EV Infrastructures in Beijing
Charging Station Plan for Sanitation Vehicles
EV Infrastructures in Beijing




                  Movable Container Charging/Swap Station




            Fixed Building for Charging/Swap Station
Outline

Background

Beijing Project

Preferential Policies

BIT Technologies
National Policies for Demon.: 2011-2015
 Subsidies For EV Buses (>10m) RMB/vehicle
            Fuel      Lead-acid     NMH/Li-ion Battery System
           Saving     Powered        E/M Rate       E/M Rate
            Rate       System        20%-50%          >50%
          10%-20%      50,000         200,000          ――
          20%-30%      70,000         250,000       300,000
 HE-bus
        30%-40%        80,000         300,000       360,000
          >40%          ――            350,000       420,000
 PE-bus   100%          ――             ――           500,000
 FC-bus     100%        ――             ――           600,000

 The first-stage policy will be lasted till 2012
National Policies for Demons : 2011-2015
Subsidies For Cars and MPVs (RMB /vehicle.)
          Fuel            MAX E/M Rate
        Saving BSG 10%-20% 20%-30% 30%-100%
          Rate
           5%-10%            ――        ――        ――
                  4,000
          10%-20%           28,000    32,000     ――
 HE-car   20%-30% ――        32,000    36,000    42,000
          30%-40% ――         ――       42,000    45,000
          40%以上 ――           ――        ――       50,000
 PE-car    100%      ――      ――        ――        60,000
 FC-car    100%      ――      ――        ――       250,000
100km: gas RMB50, Electricity 10, 150,000km, RMB60,000
Preferential Policies in Beijing
  Subsidies for Demonstration Vehicles
  sources       Sum                                       `Details
             (¥1000)
  state                  BP Cars:23000×60,000/p.car =1,380,000,000
  government 1,730,000   Plug-in :7000×50,000/p. car = 350,000,000
  Local                  BP Cars: 23000×60,000/p.car =1,380,000,000
  government 1,730,000   Plug-in :7000×50,000/p. car = 350,000,000

Subsidies for Charging Infrastructure Construction
  Infrastructure    Sum (¥1000)                             Details
  funding
                                          36000×7,000×30%
  Charging point:        75,600
                                                =75,600,000
  Charging               12,000           100×400,000×30%
  Station                                      =120,000,000
  Charge/exchange         3,000
                                         1×10,000,000×30%
  Station                                        =3,000,000
Preferential Policies in Beijing

Popularization and promotion of EV applications
 Increase public awareness of the importance of
  new energy vehicles
 Organize public activities and events such as new
  energy vehicle trial drive, fairs and exhibitions,
  symposiums etc. to create a social and marketing
  environment that would contribute to the
  popularization and promotion of new energy
  vehicles
Outline

Background

Beijing Project

Preferential Policies

BIT Technologies
BIT EV Development History
The National EV Lab at BIT has dedicated to the integration
and the development of E-buses and other environment-
friendly vehicles for 20 years and has received three
National Prizes for Science and Technology. It is playing a
key role in the battery-powered EV development in China.

                                  2nd Generation
                                                                                                  5th Generation
                                                    3rd Generation           4th Generation
  Prototyping   1st Generation

                                                                                                     Standard
                                                                                                    Platform &
                                                     Ultra low- floor   E -Bus Model    mass          mass
   YW6120 DD      BJD 6100 EV      E-Bus Products     E-Bus Model       for Olympics   Products    Applications

                                                    自主创新
   1992 引进消化
   1994 - 1994      2000
                    2000        2001
                                2001    2003
                                        2003        2005        2006       2007          2008
                                                                                         2008      2010
                                                                                                   2010
                                                                                                   2008    2011
                                                                                                           2010
                                                                                                           2008

                                   运行考核与推广应用
BIT EV Technologies
BIT E-Bus Platform
1) Replacement of the
traditional converting
method with the
overall system design
to adapt to the
characteristics of EVs
2) Establishment of      BIT EV Platform
overall EV technical
platform, integration
and systematization of
EV technologies
BIT E-Bus Cooperation
 BIT E-Bus Platform, with standardized design of the
key components based on an ultra-low floor bus Chassis.
The platform and key technologies are applied on 17 E-
bus models by 12 manufacturers such as FOTON Bus,
SUNWIN Bus, FAW Bus and YUTONG, etc. they are also
applied on other vehicles such as sanitation vehicles in
Beijing.
BIT Motor-Controll System
 The high-Efficiency PMSM motor drive system with a
liquid-cooling and a multi-motor integrated controller
design, and with the characteristics of high power
density (2.35kW/kg), large torque and high efficiency,
high dynamic performance.
BIT AMT & Power-Train System
 Integrated motor and transmission system
with a two-shift or three-shift AMT that is
characteristics of no-clutch design, automatic
shifting and systematic integration.
BIT EV Battery Pack System
 Standard Battery Packs: characteristic of dust prevention, water
prevention, fire prevention, ventilation, heat dissipation a n d
insulation against the vehicle body.
 Compatible to Battery Pack Charge/Exchange station:
characteristic of aotumatic positioning, automatic and synchronous
exchange & connection of the power line and communication line.
BIT EV - Auxiliary System
 High-efficiency electric auxiliary systems with electric
hydraulic power steering system, electric air pump and
electric air conditioner system ……
BIT C/S Station System
Battery Pack automatic Swape
system: the ten-battery packs
for one bus can be exchanged by
two robots in only 6 minutes.




    Olympics E-bus Charge/Swape station
Thank You For
          Your Attention!
National Engineering Laboratory for Electric Vehicles
Beijing Institute of Technology
5 South Zhongguancun Street, Haidian District
Beijing 100081
TEL: +86-10-68913992
FAX:+86-10-68940589
E-mail: sunfch@bit.edu.cn

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Dr. SUN Feng-chun, Vice President, Beijing Institute of Technology

  • 1. Commercial EV Technologies and Applications in Beijing Prof. Dr. SUN Feng-chun Chief Expert , Beijing New Energy Projrct Director National Engineering Laboratory for Electric Vehicles Beijing Institute of Technology (BIT) Oct. 30, 2012
  • 3. City Vehicles in Beijing Total Vehicles in Beijing: 5,168,000 (2012-09-31) Cars: 4,447,000 (2012-09-31) Trucks: 425,000 (2011-12-31) Busses: 42,887 (2011-12-31) Public Transit Busses : 21,628 (2011-12-31) Taxies: 66,646 (201112-31) Sanitation Vehicles : 7,400 City Trucks for Goods and Materials: 42,000
  • 4. Why? …… City CO2 Reduction In Beijing, each transit bus runs 200km per day averagely with an average fuel consumption of 45liter/100km. If it is replaced by an electric bus and runs 350 days per year, there would save fuel by 31,500 liters and reduce CO2 emission by 63 tons after the consideration of 11 tons CO2 emission during the electricity generation process. E-Buses Fuel Saving CO2 Reduction Net CO2 Reduction In Beijing /Year (liter) /Year (ton) /Year (ton) 2008 (50 EVs) 1,575,000 3,701 3,150 2009 (100 EVs) 3,150,000 7,402 6,300 2011 (300 EVs) 9,450,000 22,206 18,900 2012(500EVS) 15,750,000 37,010 31,500
  • 5. BIT EV Bus & Truck System for China Three sub. systems EM-ITS Application Remote Communication Charge Management & Diagnosis, Dispatching Vehicles Infrastructure Charge/Exchange Station E-Buses
  • 6. EV for 2008 Beijing Olympics A fleet of 50 E-buses ran 24 hours a day, 7 days a week in the zero-emission central Olympic zone. The target of zero-failure operation is achieved. Media Village GPS GPRS North Loop Olympics park Central Loop Charge/change Station
  • 7. EV for 2010 Shanghai Expo 1230 EVs including 120 E-buses operated in Shanghai Expo. Here the largest charging/Swap station in the world provided service for pure electric buses, amounting to 60,000 times of charging and battery exchange. An average of 500,000 passengers took the buses each day. Shanghai Expo Charging station
  • 8. EV in 2010 Asian Games in Guangzhou 26 electric buses also operated successfully in the 2010 Asian Games in Guangzhou. Charging Station Service in Guangzhou
  • 9. National Projects: 2011-2015 The “Ten Cities with 1000 EVs Each” Program has been launched by the national government. Actually 26 cities have received national support. Stimulus policies for private EVs are being tried out in 6 cities like Beijing, Shanghai, Hefei, Shenzhen, Hangzhou, Changchun.
  • 11. EV Application Projects in Beijing Beijing launched the pure electric Busses 1994 & sanitation vehicle program in 2008. The EV Lab at BIT developed 30 sanitation vehicles and started EV application in Beijing.
  • 12. EV Plan in Beijing Annual plan for commercial EVs in Beijing 2009 2010 2011 2012 Total E-Buses 100 50 50 350 550 Hybrid Electric Buses 870 870 E-Sanitation Trucks 30 1000 1300 100 2430 E-MPV or Taxis 50 400 800 1250 Total 1000 1100 1750 1250 5100
  • 13. EV Infrastructure Plan in Beijing Charging infrastructure development plan 2010 2011 2012 Total Charging Point 100 1300 2500 3900 Charging Station 1 3 8 12 Charg. /Exchange Station 0 1 0 1 Batt. Recycle St. 1 3 7 11 Mantan. Station 1 1 3 5 Info. Center 1 - 1 2
  • 14. Commercial EV in Beijing Batt. Package fast Exchange in 6 Minutes
  • 15. 30 Electric Sanitation Vehicles in 2009 Sweeper Vacu. SWP Garbage Compres. Sprinkler Total 12 2 10 6 30 vacuum sweeper vacuum sweeper Compressor & Transportation sprinkler
  • 16. 2100 2T Mini Collectors Max. Weight 2300 kg Curb Weight 1400 kg Dimension 4240×1510× 1850 Voltage 384 V Batt. 60 Ah Motor 30kW/55kW Max. Speed > 90km/h Range > 150km Grad. > 20%
  • 17. EV Infrastructures in Beijing Charging Station plan for Buses
  • 18. EV Infrastructures in Beijing Charging Station Plan for Sanitation Vehicles
  • 19. EV Infrastructures in Beijing Movable Container Charging/Swap Station Fixed Building for Charging/Swap Station
  • 21. National Policies for Demon.: 2011-2015 Subsidies For EV Buses (>10m) RMB/vehicle Fuel Lead-acid NMH/Li-ion Battery System Saving Powered E/M Rate E/M Rate Rate System 20%-50% >50% 10%-20% 50,000 200,000 ―― 20%-30% 70,000 250,000 300,000 HE-bus 30%-40% 80,000 300,000 360,000 >40% ―― 350,000 420,000 PE-bus 100% ―― ―― 500,000 FC-bus 100% ―― ―― 600,000 The first-stage policy will be lasted till 2012
  • 22. National Policies for Demons : 2011-2015 Subsidies For Cars and MPVs (RMB /vehicle.) Fuel MAX E/M Rate Saving BSG 10%-20% 20%-30% 30%-100% Rate 5%-10% ―― ―― ―― 4,000 10%-20% 28,000 32,000 ―― HE-car 20%-30% ―― 32,000 36,000 42,000 30%-40% ―― ―― 42,000 45,000 40%以上 ―― ―― ―― 50,000 PE-car 100% ―― ―― ―― 60,000 FC-car 100% ―― ―― ―― 250,000 100km: gas RMB50, Electricity 10, 150,000km, RMB60,000
  • 23. Preferential Policies in Beijing Subsidies for Demonstration Vehicles sources Sum `Details (¥1000) state BP Cars:23000×60,000/p.car =1,380,000,000 government 1,730,000 Plug-in :7000×50,000/p. car = 350,000,000 Local BP Cars: 23000×60,000/p.car =1,380,000,000 government 1,730,000 Plug-in :7000×50,000/p. car = 350,000,000 Subsidies for Charging Infrastructure Construction Infrastructure Sum (¥1000) Details funding 36000×7,000×30% Charging point: 75,600 =75,600,000 Charging 12,000 100×400,000×30% Station =120,000,000 Charge/exchange 3,000 1×10,000,000×30% Station =3,000,000
  • 24. Preferential Policies in Beijing Popularization and promotion of EV applications  Increase public awareness of the importance of new energy vehicles  Organize public activities and events such as new energy vehicle trial drive, fairs and exhibitions, symposiums etc. to create a social and marketing environment that would contribute to the popularization and promotion of new energy vehicles
  • 26. BIT EV Development History The National EV Lab at BIT has dedicated to the integration and the development of E-buses and other environment- friendly vehicles for 20 years and has received three National Prizes for Science and Technology. It is playing a key role in the battery-powered EV development in China. 2nd Generation 5th Generation 3rd Generation 4th Generation Prototyping 1st Generation Standard Platform & Ultra low- floor E -Bus Model mass mass YW6120 DD BJD 6100 EV E-Bus Products E-Bus Model for Olympics Products Applications 自主创新 1992 引进消化 1994 - 1994 2000 2000 2001 2001 2003 2003 2005 2006 2007 2008 2008 2010 2010 2008 2011 2010 2008 运行考核与推广应用
  • 28. BIT E-Bus Platform 1) Replacement of the traditional converting method with the overall system design to adapt to the characteristics of EVs 2) Establishment of BIT EV Platform overall EV technical platform, integration and systematization of EV technologies
  • 29. BIT E-Bus Cooperation  BIT E-Bus Platform, with standardized design of the key components based on an ultra-low floor bus Chassis. The platform and key technologies are applied on 17 E- bus models by 12 manufacturers such as FOTON Bus, SUNWIN Bus, FAW Bus and YUTONG, etc. they are also applied on other vehicles such as sanitation vehicles in Beijing.
  • 30. BIT Motor-Controll System  The high-Efficiency PMSM motor drive system with a liquid-cooling and a multi-motor integrated controller design, and with the characteristics of high power density (2.35kW/kg), large torque and high efficiency, high dynamic performance.
  • 31. BIT AMT & Power-Train System  Integrated motor and transmission system with a two-shift or three-shift AMT that is characteristics of no-clutch design, automatic shifting and systematic integration.
  • 32. BIT EV Battery Pack System  Standard Battery Packs: characteristic of dust prevention, water prevention, fire prevention, ventilation, heat dissipation a n d insulation against the vehicle body.  Compatible to Battery Pack Charge/Exchange station: characteristic of aotumatic positioning, automatic and synchronous exchange & connection of the power line and communication line.
  • 33. BIT EV - Auxiliary System  High-efficiency electric auxiliary systems with electric hydraulic power steering system, electric air pump and electric air conditioner system ……
  • 34. BIT C/S Station System Battery Pack automatic Swape system: the ten-battery packs for one bus can be exchanged by two robots in only 6 minutes. Olympics E-bus Charge/Swape station
  • 35. Thank You For Your Attention! National Engineering Laboratory for Electric Vehicles Beijing Institute of Technology 5 South Zhongguancun Street, Haidian District Beijing 100081 TEL: +86-10-68913992 FAX:+86-10-68940589 E-mail: sunfch@bit.edu.cn