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TURBOCHARGERTURBOCHARGER
Presented byPresented by ::
CHETHAN S A,
8th
Sem. Mechanical Engg.,
B.C.E – Shravanabelagola.
1
CONTENTSCONTENTS
1. Introduction
2. Parts of Turbocharger
3. Construction
4. Working
5. Turbocharger Lag
6. Advantages
7. Disadvantages
8. Applications
2
INTRODUCTIONINTRODUCTION
A turbocharger is a turbine driven device that increases an I.C
engine’s efficiency and power output.
Nearly 35% to 40% of heat energy supplied to engine goes in to
exhaust and will be wasted.
A part of this energy could be utilized to drive a gas turbine.
Which in turn runs a compressor and hence results in supply of
more air to the engine inlet. 3
PARTS of TURBOCHARGERPARTS of TURBOCHARGER
 The different parts of turbocharger are as follows :
Exhaust gas turbine
Inlet air compressor
Coupling shaft
Inlet & exhaust manifold
Intercooler
Waste gate actuator
4
Cont...Cont...
5Fig. 1: Turbocharger of a single cylinder engine
CONSTRUCTIONCONSTRUCTION
 Turbine & compressor are coupled to the same shaft and are
mounted within the casing.
 Turbine is attached to exhaust manifold while compressor is
attached to inlet manifold of the engine.
An intercooler is present in between the compressor and
engine inlet.
A waste gate actuator is connected to the exhaust manifold.
An oil inlet & outlet is present in between the turbine and
compressor for lubrication. 6
WORKINGWORKING
 The exhaust gases from the engine enters in to turbine through
exhaust manifold.
 Exhaust gases strikes the turbine blade and thus rotates the
turbine blade.
Thus heat energy of exhaust gas is converted in to kinetic
energy.
 Since turbine and compressors are coupled to the same shaft as
turbine rotates compressor also rotates.
Thus rotating compressor sucks atmospheric air from air inlet.7
Cont...Cont...
 The atmospheric air gets compressed by the compressor blades
The compressed air then enters in to the engine inlet through
inlet manifold.
Since the temperature of compressed air is high (65-95˚c) an
intercooler is provided in inlet manifold.
 An intercooler reduce the temperature of compressed air & it
works similar to radiator.
Thus it maintains the density & quantity of compressed air
entering into engine.
8
Cont...Cont...
 The exhaust gases after rotating turbine blades leaves turbine
& ejected to atmosphere through muffler & silencer.
A waste gate is provided in exhaust manifold and is actuated by
waste gate actuator.
When large quantity of exhaust gas enters into exhaust
manifold waste gate actuator opens the waste gate.
Thus excess exhaust gas passes through the waste gate and
required quantity of gas enters into turbine.
Finally the gas from waste gate & turbine is ejected into
atmosphere.
9
Cont...Cont...
10
Fig. 2: 3D view of turbocharger
TURBOCHARGER LAGTURBOCHARGER LAG
It is the time period required for the exhaust gases to accelerate
the turbine & compressor.
It represents short delay period before the boost pressure
increases.
11
ADVANTAGESADVANTAGES
Increases thermal efficiency and power output of the engine.
Deduce emission and thus reduce air pollutants to the
atmosphere.
Required quantity of air supply is obtained and thus complete
combustion is possible.
Minimizes fuel consumption rate .
Proper air fuel mixture is obtained.
12
DISADVANTAGESDISADVANTAGES
It requires special exhaust manifold.
Blade erosion takes place due to entry of dust particles.
Larger pumping elements or nozzles are needed. This
overloads cams.
Pressure ratio is high and it has to withstand high pressure.
It is bulky and heavy.
Poor response to load change.
13
APPLICATIONSAPPLICATIONS
Petrol powered cars like Porsche, Chevrolet.
Diesel powered cars like Mercedes Benz.
 Motorcycles like Kawasaki.
In trucks and tractors.
In aircrafts.
14
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Turbocharger

  • 1. TURBOCHARGERTURBOCHARGER Presented byPresented by :: CHETHAN S A, 8th Sem. Mechanical Engg., B.C.E – Shravanabelagola. 1
  • 2. CONTENTSCONTENTS 1. Introduction 2. Parts of Turbocharger 3. Construction 4. Working 5. Turbocharger Lag 6. Advantages 7. Disadvantages 8. Applications 2
  • 3. INTRODUCTIONINTRODUCTION A turbocharger is a turbine driven device that increases an I.C engine’s efficiency and power output. Nearly 35% to 40% of heat energy supplied to engine goes in to exhaust and will be wasted. A part of this energy could be utilized to drive a gas turbine. Which in turn runs a compressor and hence results in supply of more air to the engine inlet. 3
  • 4. PARTS of TURBOCHARGERPARTS of TURBOCHARGER  The different parts of turbocharger are as follows : Exhaust gas turbine Inlet air compressor Coupling shaft Inlet & exhaust manifold Intercooler Waste gate actuator 4
  • 5. Cont...Cont... 5Fig. 1: Turbocharger of a single cylinder engine
  • 6. CONSTRUCTIONCONSTRUCTION  Turbine & compressor are coupled to the same shaft and are mounted within the casing.  Turbine is attached to exhaust manifold while compressor is attached to inlet manifold of the engine. An intercooler is present in between the compressor and engine inlet. A waste gate actuator is connected to the exhaust manifold. An oil inlet & outlet is present in between the turbine and compressor for lubrication. 6
  • 7. WORKINGWORKING  The exhaust gases from the engine enters in to turbine through exhaust manifold.  Exhaust gases strikes the turbine blade and thus rotates the turbine blade. Thus heat energy of exhaust gas is converted in to kinetic energy.  Since turbine and compressors are coupled to the same shaft as turbine rotates compressor also rotates. Thus rotating compressor sucks atmospheric air from air inlet.7
  • 8. Cont...Cont...  The atmospheric air gets compressed by the compressor blades The compressed air then enters in to the engine inlet through inlet manifold. Since the temperature of compressed air is high (65-95˚c) an intercooler is provided in inlet manifold.  An intercooler reduce the temperature of compressed air & it works similar to radiator. Thus it maintains the density & quantity of compressed air entering into engine. 8
  • 9. Cont...Cont...  The exhaust gases after rotating turbine blades leaves turbine & ejected to atmosphere through muffler & silencer. A waste gate is provided in exhaust manifold and is actuated by waste gate actuator. When large quantity of exhaust gas enters into exhaust manifold waste gate actuator opens the waste gate. Thus excess exhaust gas passes through the waste gate and required quantity of gas enters into turbine. Finally the gas from waste gate & turbine is ejected into atmosphere. 9
  • 10. Cont...Cont... 10 Fig. 2: 3D view of turbocharger
  • 11. TURBOCHARGER LAGTURBOCHARGER LAG It is the time period required for the exhaust gases to accelerate the turbine & compressor. It represents short delay period before the boost pressure increases. 11
  • 12. ADVANTAGESADVANTAGES Increases thermal efficiency and power output of the engine. Deduce emission and thus reduce air pollutants to the atmosphere. Required quantity of air supply is obtained and thus complete combustion is possible. Minimizes fuel consumption rate . Proper air fuel mixture is obtained. 12
  • 13. DISADVANTAGESDISADVANTAGES It requires special exhaust manifold. Blade erosion takes place due to entry of dust particles. Larger pumping elements or nozzles are needed. This overloads cams. Pressure ratio is high and it has to withstand high pressure. It is bulky and heavy. Poor response to load change. 13
  • 14. APPLICATIONSAPPLICATIONS Petrol powered cars like Porsche, Chevrolet. Diesel powered cars like Mercedes Benz.  Motorcycles like Kawasaki. In trucks and tractors. In aircrafts. 14
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