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- 1. MANUFACTURINGTHEFUTURE Additive Manufacturing for Healthcare WWW.3DSYSTEMS.COM NYSE:DDD
- 2. Engineered Skull Plates - ISO-10993 – 140MP ITE – Hearing Aid – Hearing Protection BTE – Hearing Aid – Custom Audio & Communications Prosthodontics Orthodontics – Bracket Fixturing Dentures Chair side full Digital Crown Sacrificial Patterns – Denture Substructures Orthodontics – Clear Aligner Vac. Forming Orthodontics – bracket casting Mouth guard Implant Drill Guide PrePrep Guide Custom Neck Brace Neck implant – Spinal Cage Heart Valve place - Preoperative tuning Fracture – Engineered Cast Implant Sacrificial Pattern Implant Instrumentation Prosthetic Fairings Prosthetic Limbs Orthopedic Braces Dynamic Ankle Foot Orthosis Custom Orthotics Cleft Pallet Correction Temporary Crowns Anatomy of Medical Applications
- 6. Clinical Models for Pre-Surgical Planning Surgical planning Informed consent Trauma surgery Congenital deformities Craniofacial reconstruction
- 7. • Custom Hearing Aids (SLA) • Orthopedics (SLS) • Dental Prosthetics (MJM) • Orthodontics (SLA) It is likely these four applications produce more patient specific custom medical devices per day than all the industrial “RP” machines in the world combined Key Healthcare applications
- 8. Digital Design Process Impression Scan Impression (1-2 min/shell) 3D Software Manipulation (4-8 min/shell)
- 9. Rapid Manufacturing Process Shell Production Complete and finish Final Product
- 10. Implant instrumentation, (surgery guides) Reduced sterilization and inventory costs Disposable system delivered in a single pre-sterilized box Minimal instrumentation required Reduced Operating Room and Surgeon time Better Fit, minimally invasive, faster recovery Orthopedics – Surgical Guides
- 11. Knee replacement example – Conformis iFit
- 13. Scan Enjoy Design Build Orthopedic – Digital Hand Brace
- 14. Orthopedics Braces / Casts (SLS) Fracture Artificial limb cladding
- 15. Orthodontics -- Align Technologies SLA Systems used to produce models Aligners thermoformed on models More than 17 million models in 2012 (60,000+ per day)* *Align 2012 Financials
- 16. Technology Driving Digital Dentistry
- 17. Traditional Subtractive Dental Manufacturing Start with a big block Large amount of waste High detail means longer milling times Geometry Limitations
- 18. Digital Dental Workflow Plaster or intraoral scan data ProJet DP for copings ProJet MP for dental models Simultaneously send a split file to each system Model and coping that fit together Finished at the same time! Models Waxups Scan
- 19. Digital Dental - Applications 37
- 20. Expanding The Range Of Digital Dental Manufacturing 3D Working Models And guides Wax ups Direct Metal iPro™ 8000MP SLA System ProJet™ DP3510 ProJet 3510 MPProJet 6000 Phenix PXS and PXM Confidential ProJet 1200 Medical Models
- 21. Surgicase - Dental Implant Planning Software and guides
- 22. ProJet DP 3500 -- No contact part finishing Melt away wax supports
- 23. Part Criteria -- Detail
- 24. 45 Dental Models – Accurate and beautiful
- 25. 46 Biocompatible Medical Models and Guides
- 27. 48 Virtually Erase brackets Build Hawley retainer before brackets are removed
- 28. ProJet 3510 MP Printing Service Beta Testing 11/2013
- 29. ProJet® 1200 US$4,900 One hour 10-12 units 50 cents per unit 30 micron layers 43 x 27 mm build area Built in curing unit 200 x 200 x 300mm footprint
- 30. 51 Phenix CoCr Partials, Copings and Bridges
- 31. Current Options: Metal Base vs All Ceramic Porcelain fused to metal All ceramic 54
- 32. Applications – Crown and Bridge • Full anatomy pressed crowns • • Coping and Bridges • Full Anatomy Cast Gold 55
- 33. Pressed Crown vs Milling • full anatomy pressed crowns • Milled Zirconia • more expensive per unit • Does not look as good 56
- 34. Patient / Physician communication Hotlinks Document a case with labels, annotations and hotlinks
- 35. Patient Communication Print bone models to match surgical planning software models.
- 36. Medical Student / Resident Training • Models can be sawed and drilled, exhibiting properties similar to real bone • Pre-surgical planning • Plate pre-contouring • Screw trajectory • Screw selection/location • Instrument selection • Technique rehearsal
- 37. Custom Device Manufacturers • Models can be sawed and drilled, exhibiting properties similar to real bone • Reduction in Cadaver cost and logistics • More hands on training • Duplicate sample cases thousands of times • Surgeon marketing • Trade show practice samples
- 39. 74 Low Cost Models 46 cu cm 2.8 cu in Cloud Print US $56!! In-House US $15
- 40. 75 Low Cost Models Volume cu cm 890 cu cm 278 cu cm 84 cu cm 76 cu cm 67cu cm 21cu cm Volume cu in 54.3 cu in 17.0 cu in 5.1 cu in 4.6 cu in 4.1cu in 1.3 cu in In House Cost $272 $85 $26 $23 $20 $6 Cloud printed Cost $869 $271 $92 $92 $81 $50
- 41. ProJet 460Plus ProJet 660Pro € 39,475 €61,395 • System • Installation • Consumable Starter Kit ( enough for 240 each 82 cu cm models on the 460Plus and 580 each on the 660Pro) In-House Model Printing System $300 / Month • 30 hours of modeling • 30Gb storage • 60 hours rollover
Notes de l'éditeur
- 3D Systems has four categories of products and services
- We are the recognized global 3D content-to print pioneer and leader. We out innovate our competitors through continued business model and technology innovations. Over the past couple of years, we extended our revenue leadership position further, assumed printer units sales leadership and drove substantial material growth that contributed to significant financial strength and flexibility . This strength enabled us to introduced significant new products, to fortify our print engines and materials portfolio and to complete several key acquisitions, thatdoubled our global coverage and put in place many of the required building blocks for future growth and create a great deal of value for our customers, partners and investors. Now, after two and a half decades of pioneering and leading the product development revolution, we are bringing the disruptive power of our 3D printing technology to the consumer, to primary education and to the manufacturing floor.
- Our broad range of high performance printers includes seven print engines with price points ranging from a $1,300 home printer for kids and their parents, all the way up to $950,000 for a production printer that can print an entire Toyota Camry dashboard in one piece. We believe that our unparalleled printer portfolio is the cornerstone to our all-time record periods of printer revenue and units shipped, benefiting from the strategic re-alignment of our entire printer portfolio mix towards lower priced printers.
- This is a quick overview of 4 print engines, SLA, SLS, FTI and MJM
- The combination of various printing technology and this wide range of materials provides an industry leading range of solutions
- We not only have a broad range of printing solutions but also a broad range of 3D Authoring Solutions
- Through a series of well-timed and executed acquisitions of domestic and international service providers and significant technology investments, we emerged as a leading on-demand parts service provider with the widest range of additive and traditional capabilities. Our on-demand parts services are ideal for both low and high-volume applications. At the heart of our differentiated capability is our proprietary Q-soft operating platform that provides instant online quoting for custom parts, leveraged fulfillment for optimal capacity utilization, an integrated sales, project management and manufacturing process, and unmatched manufacturing services. We firmly believe that on-demand parts services gives us unfiltered direct access to end users, providing them with the latest ideation to production solutions. This access allows us to shape our customers’ brand expectations and build a sticky relationship, because customers who buy parts buy printers and customers who buy printers continue to buy on-demand custom parts.
- Customers use 3D Systems products for dozens of medical applications
- Here is a sample list of major medical companies as customers
- Our 3D Authoring Solutions like Geomagic Freeform are used extensively in the design of custom medical devices
- It is nothing short of incredible what type of procedures are being done today with the aid of 3D printed models and patient specific instrumentation. However the usage is still relatively small compared to some of the other medical devices that have crossed over from being a low volume high cost surgical aid to a mass produced, mass customized low cost rapid manufacturing medical device
- We are also developing various medical devices of our own including digital hand braces
- We are also developing other customized medical devices such as artificial limb cladding and customized fracture bracing. These products are not on the market at this time but beta testing is ongoing.
- One good example is Align Technologies. We have been working with them since they started in 1997. Today they make over 40,000 aligners molded on SLA Models produced on the SLA7000.
- Another example of a traditional fabrication techniques that have gone digital is dentistry. Three major factors that have driven this. 1. Crown and bridges being replaced by dental implants 2. Traditional hand stacked porcelain on top of a hand cast chrome cobalt metal cap being replaced by milled or pressed ceramics. 3. The massive movement from metal restorations to all ceramic.
- The existing marketplace for clinical medical models is fairly mature and is relatively common for complex surgical procedures. However a model that is used in a clinical application and designed by a medical professional is very expensive and can take a few weeks to deliver.
- The affordable ProJet® 1200 3D printer from 3D Systems is a professional 3D printer right on your desktop. Parts made on the ProJet 1200 are accurate, have fine detail and are castable. It is ideal for dental wax-ups, jewelry and other castings, and the durable, stiff parts are also great for general plastic prototypes.
- Today medical modeling is still a very labor intensive requiring skilled medical professionals to create medical models. For clinical applications they are worth the high cost but for non-clinical applications there hasn’t been a practical way to lower the cost of creation and manufacturing of the medical models.
- The feedback we got from medical professionals was that the application had to be very easy to use and models had to be easy to order or print in-house. If so, the usage of medical models would change from being a rare usage for special cases to a mass adoption as a patient education and practice marketing tool used for nearly every case.
- This lead to the creation of Bespoke Modeling, a new cloud based medical modeling application that produces lifelike 3D printable models in just a few button clicks.
- With Bespoke modeling you get lifelike 3D images and printable models with just a few button clicks. The imaging center / oral surgeon can easily document a case for the patient and referring physician with annotations and hot-linked views and labels.
- Share a case with referring physicians and patients
- Imaging centers and/or physicians with their own scanning systems can “Share” an exam with other users without having to move around hundreds of megabytes of data. They can even “give” minutes to other registered users like patients, referring physicians and off site surgical centers.