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A-CHAIRI  Cours SCIENCES INDUSTRIELLES POUR L’INGÉNIEUR Date : …..
Nom :………………………… REDACTION D'UN CONTRAT DE PHASE Classe : ……..
1. Définition :
Le contrat de phase est un document établi par le B.M pour chaque
phase d'usinage .Consiste à définir avec précision tous les renseignements
nécessaires pour la réalisation d'un ou plusieurs surfaces de la pièce
2. Contenu d'un contrat de phase :
3. Calcul du temps technologique Tt :
3.1 Définition :
Tt : c'est le temps d'usinage ou de coupe tel que:
3.2 Cas du tournage; opération de finition :
a- Cas du chariotage avec un outil couteau
e : engagement / dégagement de l’outil e=2 à 4 mm
Vc = 35 m/mn ; f = 0.1 mm/tr
……Tt = L/Vf…; L = l+e = 48+2 = 50 mm……..
……Vf = N.f ; N = 1000.Vc/(π.d)….
e …AN : N = 1000x35/π x 40 = 278 tr/mn…..
l = 48±0.1
…….Vf = 278x0.1 = 27.8 mm/mn….
L … Tt = 50/27.8 ≈1.80 mn = 1mn48s
Renseignements
relatifs à la :
Pièce
Renseignements
relatifs à la :
Fabrication
CONTRAT
DE
PHASE
 Schéma de la pièce
 M.I.P et M.A.P
 Cotes de fabrication
 Tolérances géométrique :
 Rugosité
 Etc.
 Ordre chronologique des opérations
 Outillage de coupe et de contrôle
 Conditions de coupe :
 Vc : …Vitesse de coupe en (m/mn)..
 f :…l’Avance en (mm/tr)…
 ap :…la profondeur de passe en (mm).
 N : la fréquence de rotation en (tr/mn).
 Vf :..la vitesse d’avance en (mm/mn)…
 Tt :…le temps technologique en (s)…
Ø40
±
0.1
Ø36
±0.1
Longueur parcourue par l’outil
Vitesse d’avance
Tt = =
L
V
f
30 0.2
40
0.1
kr
2
80
59°
l
e
e
L
X
e e
d
L
d
X
ap
Kr
X
X
Ød/2
Kr
3.2- Cas du fraisage:
3.3- Cas du perçage :
Outil : fraise 2 Tailles
Ød=40 et Z =6
f = 0.1mm/dent/tr
Vc =36 m/mn
b- Cas du dressage avec un outil coudé à 45 :
Vc = 36 m/mn ; f =0.1 mm/tr
ap = 2 mm
Kr = 45°
Outil : foret Ø 12 mm
Longueur percée l = 20 mm
Vc =25 m/mn
f = 0.1 mm/tr
.......Tt= L/Vf ; L= l+Ød+2.e
Soit L= 80+40+4 = 124 mm
Vf = N. f . Z
AN : Vf = [1000x36/3.14x40]x0.1x6
soit Vf = 172 mm/mn.
d'ou Tt = 124/172 = 0.72mn = 43 s
.......Tt= L/Vf ; L= l+X+e ; tg Kr =ap/X
soit X= ap/tg Kr = 2/tg45 = 2 mm
L = 40/2 + 2 +2 =24 mm
vf = N. f = [1000x36/3.14x40]x0.1
soit Vf = 28.6 mm/mn.
d'ou Tt = 24/28.6 = 0.83mn = 50 s ......
....Tt= L/Vf ; L= l+X+2.e ; tg Kr =Ød/2.X
soit X= Ød/2.tg Kr = 12/2tg59 = 3.6 mm
L = 20 + 3.6 + 4 =27.6 mm
Vf = N. f = [1000x25/3.14x12]x0.1
soit Vf = 66.3 mm/mn.
d'ou Tt = 27.6/66.3 = 0.42mn = 25 s ....
2/ 2 - CONTRAT DE PHASE - ac.chairi@gmail.com

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1-Contrat de phase-Corrigé.pdf

  • 1. 1/ 2 - CONTRAT DE PHASE - ac.chairi@gmail.com A-CHAIRI  Cours SCIENCES INDUSTRIELLES POUR L’INGÉNIEUR Date : ….. Nom :………………………… REDACTION D'UN CONTRAT DE PHASE Classe : …….. 1. Définition : Le contrat de phase est un document établi par le B.M pour chaque phase d'usinage .Consiste à définir avec précision tous les renseignements nécessaires pour la réalisation d'un ou plusieurs surfaces de la pièce 2. Contenu d'un contrat de phase : 3. Calcul du temps technologique Tt : 3.1 Définition : Tt : c'est le temps d'usinage ou de coupe tel que: 3.2 Cas du tournage; opération de finition : a- Cas du chariotage avec un outil couteau e : engagement / dégagement de l’outil e=2 à 4 mm Vc = 35 m/mn ; f = 0.1 mm/tr ……Tt = L/Vf…; L = l+e = 48+2 = 50 mm…….. ……Vf = N.f ; N = 1000.Vc/(π.d)…. e …AN : N = 1000x35/π x 40 = 278 tr/mn….. l = 48±0.1 …….Vf = 278x0.1 = 27.8 mm/mn…. L … Tt = 50/27.8 ≈1.80 mn = 1mn48s Renseignements relatifs à la : Pièce Renseignements relatifs à la : Fabrication CONTRAT DE PHASE  Schéma de la pièce  M.I.P et M.A.P  Cotes de fabrication  Tolérances géométrique :  Rugosité  Etc.  Ordre chronologique des opérations  Outillage de coupe et de contrôle  Conditions de coupe :  Vc : …Vitesse de coupe en (m/mn)..  f :…l’Avance en (mm/tr)…  ap :…la profondeur de passe en (mm).  N : la fréquence de rotation en (tr/mn).  Vf :..la vitesse d’avance en (mm/mn)…  Tt :…le temps technologique en (s)… Ø40 ± 0.1 Ø36 ±0.1 Longueur parcourue par l’outil Vitesse d’avance Tt = = L V f
  • 2. 30 0.2 40 0.1 kr 2 80 59° l e e L X e e d L d X ap Kr X X Ød/2 Kr 3.2- Cas du fraisage: 3.3- Cas du perçage : Outil : fraise 2 Tailles Ød=40 et Z =6 f = 0.1mm/dent/tr Vc =36 m/mn b- Cas du dressage avec un outil coudé à 45 : Vc = 36 m/mn ; f =0.1 mm/tr ap = 2 mm Kr = 45° Outil : foret Ø 12 mm Longueur percée l = 20 mm Vc =25 m/mn f = 0.1 mm/tr .......Tt= L/Vf ; L= l+Ød+2.e Soit L= 80+40+4 = 124 mm Vf = N. f . Z AN : Vf = [1000x36/3.14x40]x0.1x6 soit Vf = 172 mm/mn. d'ou Tt = 124/172 = 0.72mn = 43 s .......Tt= L/Vf ; L= l+X+e ; tg Kr =ap/X soit X= ap/tg Kr = 2/tg45 = 2 mm L = 40/2 + 2 +2 =24 mm vf = N. f = [1000x36/3.14x40]x0.1 soit Vf = 28.6 mm/mn. d'ou Tt = 24/28.6 = 0.83mn = 50 s ...... ....Tt= L/Vf ; L= l+X+2.e ; tg Kr =Ød/2.X soit X= Ød/2.tg Kr = 12/2tg59 = 3.6 mm L = 20 + 3.6 + 4 =27.6 mm Vf = N. f = [1000x25/3.14x12]x0.1 soit Vf = 66.3 mm/mn. d'ou Tt = 27.6/66.3 = 0.42mn = 25 s .... 2/ 2 - CONTRAT DE PHASE - ac.chairi@gmail.com