6. 6
• Established 2010
• Internal lean manufacturing training
• Employee empowerment
• Operator = doing + thinking
• Lean Manufacturing
• Executive backed
operational
transformation
information
technology
• ERP implementation
• Not only a support department
• Value add opportunities
• Innovation
• Waste elimination
• Process stability
joint effort
Our Meaning of IIoT / Industry 4.0
7. 7
Our Approach to IIoT
SupervisionIntegration
• sensing
• intelligent
• interconnected
INDUSTRIAL PROCESS
8. 8
Our Approach to IIoT
Messaging
Integration
Analysis
Factory [1…N]
Knowledge
Manufacturing Data
Information
Data Center
ERP
Manufacturing Data
Operational Data
11. 11
• Connecting Existing
Equipment to the Network
• Most New Equipment
Enabled
• Older Equipment has
cheap ways to
connect
Combine Compute ConveyCollectConnect
5C Approach to IIoT
13. 13
Serial Devices
• Counting
• Displaying Parameters
• Storing and Returning
Operational ‘Static’ Data
• Work Order
• Operator
• Shift
• Some things can collect
many data points some
may only collect one
• Collection Frequencies
and Standards
Combine Compute ConveyCollectConnect
5C Approach to IIoT
15. 15
• XML messaging platform
• Microsoft SQL backed
• Receive and send ports
• Orchestrations
• XLANG/s BPEL
• Messaging language
• C# expression
ü File
ü FTP (FTPS)
ü HTTP(s)
ü MSMQ
ü POP3
ü SFTP
ü SMTP
ü SOAP
ü WCF
ü SB-Messaging
ü MQSeries
ü SharePoint
ü TCP-IP Socket
ü Oracle
ü SAP
ü PeopleSoft
ü JD Edwards
ü LDAP
ü JMS
ü RSS
ü SSH
ü AMQP
ü XMPP
ü Salesforce
ü Dynamics CRM
ü Google
ü Twitter
ü Facebook
ü Fax
ü PowerShell
ü ZeroMQ
Combine Compute ConveyCollectConnect
5C Approach to IIoT
18. 18
IIoT Put Into Practice
Supporting Implementation
of JD Edwards Throughout
the Enterprise
19. 19
Project(s)
• Implementation of JD Edwards across enterprise
• Began in 2014
• Plant at a time
• Implemented two plants with little to no
integration and lower volume
• Currently working on high volume
components plant
• Integration with piece count scales,
test equipment using IIoT
Current
Future
• More automation at the equipment level
• Moving away from scale counting to piece
counting through IIoT methods
• Integration with other systems
• Cebos
• Q-Das
20. Where We’re At Today
Outside Processing Outbound
Container of
parts are scaled
and bin
scanned
Production Reporting
Bins Scanned
Verify Load
Custom BSFN
determines if
Outside Op
Next
F55???
IIoT Gateway
Routing
Tag
Truck Load Selected
BOL Printed
UKID Tag
Printed
Tag Printed
Placed On Bin
20
21. Where We’re At Today
Outside Processing Outbound
• IIoT Gateway used to Communicate with Scales
• HTTP
• JDE Communication with Nice Label Automation
Server via SQL
• Hand Scanner Communicating With JDE
• Telnet
21
22. Where We’re At Today
Production Reporting
PLC Monitors
machine
production
Production Reporting
PLC Counting Production
Custom BSFN
determines if
Outside Op Next
Interop
Table
23. Where We’re At Today
R&D
.
HMI
Scan Work
Order
Test Specs
IoT Gateway
Test
Equipment
Run Command
24