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VLT® Micro Drive
Small drive – maximum strength and reliability
2
RoHS compliant
The VLT® Micro Drive does not contain lead,
cadmium, hexavalent chrome, mercury,
or lame retardant PBB and PBDE.
Well protected
IP 20 enclosure
No forced air low
through electronics
Motor screw
terminals
Mains screw
terminals
I/O terminals
Safety earth
– min. 4 mm2
accessible from front
High quality capacitors
DC-link access
RFI Filter
RS 485 pluggable
Customer relay
screw terminals
Wire inlet from
the bottom
Hot pluggable LCP
IP 20 even without
terminal cover
Potentiometer
LCD display
Ready – Steady – Go!
Connect motor and power cables, turn the control knob,
and watch the motor speed change.
2
3
Compact VLT® quality
Compact general
purpose drive
The VLT® Micro Drive is a general
purpose drive that can control
AC motors up to 7.5 kW.
In- and outputs
• 5 programmable Digital inputs
• PNP/NPN selection
• Pulse input 20 – 5000 Hz
• 1 Analogue input
0 – 10 V or 0 – 20 mA
• 1 analogue input 0 – 20 mA
• Thermistor input
(analogue/digital)
• 1 Analogue output 0 – 20 mA
• 1 Relay 240 V AC, 2 A
• RS485 FC-bus
• Modbus RTU
VLT® Micro Drive is a genuine VLT® frequency converter with unsurpassed
reliability, user-friendliness, condensed functionality, and extremely easy
to commission. Terminal numbers are named in the same manner as in the
rest of the VLT® family. It’s developed and manufactured by Danfoss Drives,
the leading drives experts since 1968 and creators of VLT® – The Real Drive.
User friendly
VLT® Micro Drive shares the user-friendliness of the VLT® family.
• Plug-and-play – Minimum efort – minimum time
• Minimum commissioning – Save time
• Copy settings via local control panel – Easy set up of multiple drives
• Intuitive parameter structure – Minimal manual reading
• Complies with VLT® software – Save commissioning time
Reliable
VLT® Micro Drive is a full member of the VLT® family sharing the overall quality
of design, reliability and user-friendliness.
High quality components and genuine VLT® solutions makes VLT® Micro Drive
extremely reliable.
• Optimum heat dissipation – Longer lifetime
• High quality electronics/capasitors – Low lifetime cost
• All drives full load tested from factory – High reliability
• Earth fault, temperature and short circuit
protection
– Lean operation
• Circuit boards well protected and coated – Increased robustness
• Process PI-controller – No need for external controller
• Automatic Energy Optimizer (AEO) – Less energy consumption
• Automatic Motor Tuning (AMT) – Exploit motor’s full potential
• 150% motor torque up to 1 minute – Replace need for bigger drive
• Flying start (catch a spinning motor) – Lean operation – more up-time
• Electronic Thermal relay (ETR) – Replace external motor protection
• Smart Logic Controller – Often makes PLC ommissible
• Built-in RFI ilter – Save cost and space
Small drive – high performance
Despite the compact size and the easy commissioning, VLT® Micro Drive can be
set up to perform perfectly even in complex application set-ups. Approximately
100 parameters can be set to optimize energy eiciency and operation.
4
Compact design
Uncompromised quality
Real space saving side-by-side
A compact book style design allows
real side by side mounting without
derating.
Minimum penetration of dust
VLT® Micro Drive is designed to keep
the forced ventilation away from the
electronics. Printed circuit boards are
well protected inside the drive.
Built-in RFI
Radio disturbance from motor cables
is limited with the built-in RFI ilter
allowing for 15 m motor cables
(screened). Meets EU norms.
Built-in brake functions
With built in DC and AC brake func-
tions, VLT® Micro Drive can transform
kinetic energy in the application into
braking power to slow down the
motor. A brake chopper is built-in the
drives from 1.5 kW upwards.
Ensured reliability and maximum up/time
Designed for reliability in industrial applications
Coated electronics are standard
All VLT® Micro Drive comes with
coated electronics for longer lifetime
and reliability.
Energy eiciency 98%
High quality VLT® power modules
ensure cool running of the drive due
to low losses.
Intelligent heat management
Process heat is removed through
the heat sink, leaving electronics
protected from dust and dirt from
production.
Efective heat sink
An efective heat sink easily removes
heat from the electronics, extending
lifetime and reliability of the drive.
50˚ ambient temperature
Highly eicient cooling allows up to
50˚ ambient temperature.
4
5
Hot pluggable display
– with or without potentiometer
• LCP without potentiometer IP 54
• LCP with potentiometer IP 21
• Remote mounting kit
• LCP copy function
• Parameter numbers and values
visible simultaneously
• Unit indications (A., V, Hz, RPM,
%, s, HP and kW)
• Rotation direction indication
• Setup indication – 2 setup
• Removable during operation
• Up- and download functionality
Large igures, easy to read
• Display readable from distance
• Operation buttons are
illuminated when active
Quick Menus
• A Danfoss deined Quick Menu
• Basic settings
• PI controller
Menu structure
• Based on the well-known matrix
from the VLT® family
• Easy shortcut for the
experienced user
• Edit and operate in diferent
set-ups simultaneously
The smart logic controller is a simple,
and yet very clever way to have your
drive, motor and application working
together.
The smart logic controller is able to
monitor any parameter that can be
characterized as “true” or “false”.
This includes digital commands and
also logic expressions, which allows
even sensor outputs to inluence the
Built-in Smart Logic Controller
Two control panel versions.
Potentiometer is optional.
The control panels are shown in actual size.
H x W x D = 85 x 65 x 20 mm
(D = 28 mm w. potmeter)
operation. Temperature, pressure,
low, time, load, frequency, voltage
and other parameters combined with
the operators “>”, “<”, “=”, “and” and
“or” forms logic expressions that are
false or true.
That is why Danfoss calls it a “logic”
controller. As a result of this, you can
program the controller to react on
literally any event.
Remote mountable
Illuminated
LCD display
Navigation
buttons
Indicators
Operation
buttons
5
6
Remote mounting kit
A dedicated mounting kit is available
for mounting the local control panel
(LCP) in the cabinet door.
Code numbers
VLT® Control panel LCP 11
W/o potentiometer........... 132B0100
VLT® Control panel LCP 12
With potentiometer.......... 132B0101
Remote mounting kit
incl. 3 m cable........................ 132B0102
Decoupling plate
For EMC optimized installation.
Dedicated external ilters
are available on request.
Connections
Accessories
Set-up software
The VLT® Motion Control Tool MCT 10
Setup Software exploits the full
functionality of your PC, providing a
general overview and control of even
large systems.
Factory settings
7
200 V 400 V
Power
[kW]
Current
[I-nom.]
1 ph. 3 ph.
Current
[I-nom.]
3 ph.
0.18 1.2 132F 0001
0.25 1.5 132F 0008
0.37 2.2 132F 0002 132F 0009 1.2 132F 0017
0.75 4.2 132F 0003 132F 0010 2.2 132F 0018
1.5 6.8 132F 0005 132F 0012 3.7 132F 0020
2.2 9.6 132F 0007 132F 0014 5.3 132F 0022
3.0 7.2 132F 0024
3.7 15.2 132F 0016
4.0
Micro drives from 1.5 kW and up
have built in brake chopper
9 132F 0026
5.5 12 132F 0028
7.5 15.5 132F 0030
Ordering numbers
Specifications
Mains supply (L1, L2, L3)
Supply voltage 1 x 200–240 V ±10%
Supply voltage 3 x 200–240 V ±10%
Supply voltage 3 x 380–480 V ±10%
Output data (U, V, W)
Output voltage 0–100% of supply voltage
Output frequency 0–200 Hz (VVC+ mode)
Output frequency 0–400 Hz (U/f mode)
Switching on output Unlimited
Ramp times 0.05–3600 sec
Digital inputs
Programmable inputs 5
Logic PNP or NPN
Voltage level 0–24 V
Maximum voltage on input 28 V DC
Input Resistance, Ri Approx. 4 kΩ
Pulse inputs
Programmable pulse inputs 1
Voltage level 0–24 V DC (PNP positive logic)
Pulse input accuracy
(0,1–110 kHz)
Max. error: 0.1% of full scale
Pulse input frequency 20–5000 Hz
Analog input
Analog inputs 2
Modes 1 current/1 voltage or current
Voltage level 0 – 10 V (scaleable)
Current level 0/4 – (scaleable)
Analog output
Programmable analog outputs 1
Current range at analog output 0/4–20 mA
Max. load to common
at analog output
500 Ω
Accuracy on analog output Max. error: 1% of full scale
On-board power supply
Output voltage 10.5 ± 0.5 V
Max. load (10 V) 15 mA
Max. load (24 V) 130 mA
Relay outputs
Programmable relay outputs 1
Max. terminal load 240 V AC, 2 A
Cable lengths
Max. motor cable length,
screened (shielded)
15 m
Max. motor cable length,
unscreened (unshielded)
50 m
Surroundings/ External
Enclosure IP 20
Vibration test 0.7 g
Max. relative humidity
5%–95% (IEC 721-3-3; Class 3K3
(non-condensing)
during operation
Aggressive environment (IEC 721-3-3), coated class 3C3
Ambient temperature Max. 50° C
24-hour average Max. 40° C
Protection and features
• Electronic thermal motor protection against overload
• Temperature monitoring of the heat sink protects the drive
from overheating
• The drive is protected against short-circuits on motor terminals
U, V, W
• The drive is protected against earth fault on motor terminals U, V, W
[mm] M1 M2 M3
Height 150 180 239
Width 70 75 90
Depth 148 168 194
Cabinet sizes
(mounting brackets incl.)
+ 6 mm with potentiometer
M3M2M1
DKDD.PB.18.A1.02 VLT® is a trademark of Danfoss A/S Produced by KKM 2007.09
Protects environment
VLT®products are manufactured with
respect for environment,safety and
wellbeing.
All activities are planned and per-
formed taking into account the
individual employee,the work environ-
ment and the external environment.
Production takes place with a mini-
mum of noise,smoke or other pollution
and environmentally safe disposal of
the products is assured.
UN Global Compact
Danfoss has signed the UN Global
Compact on social and environmental
responsibility and our companies act
responsibly towards local societies.
EU Directives
All factories are certified according to
ISO 14001 standard.All products fulfil
the EU Directives for General Product
Safety and the Machinery directive.
Danfoss Drives is in all product series
implementing the EU Directive con-
cerning Hazardous Substances in Elec-
trical and Electrical Equipment (RoHS)
and is designing all new product series
according to the EU Directive on Waste
Electrical and Electronic Equipment
(WEEE).
Productsimpact
One year’s production of VLT®drives
will save energy equivalent to the
energy production of a power plant.
Better process control at the same time
improves product quality and reduces
waste and wear on equipment.
What VLT® is all about
Danfoss Drives is the world leader among dedicated drives providers
– and still gaining market share.
Dedicated to drives
Dedication has been a key word since
1968, when Danfoss introduced the
world’s irst mass produced variable
speed drive for AC motors – and
named it VLT®.
Two thousand employees develop,
manufacture, sell and service drives
and softstarters in more than one
hundred countries, focused only on
drives and softstarters.
Intelligent and innovative
Developers at Danfoss Drives have
fully adopted modular principles in
development as well as design,
production and coniguration.
Tomorrow’s features are developed in
parallel using dedicated technology
platforms. This allows the develop-
ment of all elements to take place in
parallel, at the same time reducing
time to market and ensuring that
customers always enjoy the beneits
of the latest features.
Rely on the experts
We take responsibility for every
element in our products. The fact that
we develop and produce our own
features, hardware, software, power
modules, printed circuit boards, and
accessories is your guarantee for
reliable products.
Local backup – globally
VLT® motor controllers are operating
in applications all over the world and
Danfoss Drives’ experts located in
more than 100 countries are ready to
support our customers with applica-
tion advice and service wherever they
may be.
Danfoss Drives experts don’t stop
until the customer’s drive challenges
are solved.
Danfoss Drives, Ulsnaes 1, DK-6300 Graasten, Denmark, Tel. +45 74 88 22 22, Fax +45 74 65 25 80,
www.danfoss.com/drives • E-mail: info@danfoss.com

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Vlt micro drive - Danfoss

  • 1. 1 VLT® Micro Drive Small drive – maximum strength and reliability
  • 2. 2 RoHS compliant The VLT® Micro Drive does not contain lead, cadmium, hexavalent chrome, mercury, or lame retardant PBB and PBDE. Well protected IP 20 enclosure No forced air low through electronics Motor screw terminals Mains screw terminals I/O terminals Safety earth – min. 4 mm2 accessible from front High quality capacitors DC-link access RFI Filter RS 485 pluggable Customer relay screw terminals Wire inlet from the bottom Hot pluggable LCP IP 20 even without terminal cover Potentiometer LCD display Ready – Steady – Go! Connect motor and power cables, turn the control knob, and watch the motor speed change. 2
  • 3. 3 Compact VLT® quality Compact general purpose drive The VLT® Micro Drive is a general purpose drive that can control AC motors up to 7.5 kW. In- and outputs • 5 programmable Digital inputs • PNP/NPN selection • Pulse input 20 – 5000 Hz • 1 Analogue input 0 – 10 V or 0 – 20 mA • 1 analogue input 0 – 20 mA • Thermistor input (analogue/digital) • 1 Analogue output 0 – 20 mA • 1 Relay 240 V AC, 2 A • RS485 FC-bus • Modbus RTU VLT® Micro Drive is a genuine VLT® frequency converter with unsurpassed reliability, user-friendliness, condensed functionality, and extremely easy to commission. Terminal numbers are named in the same manner as in the rest of the VLT® family. It’s developed and manufactured by Danfoss Drives, the leading drives experts since 1968 and creators of VLT® – The Real Drive. User friendly VLT® Micro Drive shares the user-friendliness of the VLT® family. • Plug-and-play – Minimum efort – minimum time • Minimum commissioning – Save time • Copy settings via local control panel – Easy set up of multiple drives • Intuitive parameter structure – Minimal manual reading • Complies with VLT® software – Save commissioning time Reliable VLT® Micro Drive is a full member of the VLT® family sharing the overall quality of design, reliability and user-friendliness. High quality components and genuine VLT® solutions makes VLT® Micro Drive extremely reliable. • Optimum heat dissipation – Longer lifetime • High quality electronics/capasitors – Low lifetime cost • All drives full load tested from factory – High reliability • Earth fault, temperature and short circuit protection – Lean operation • Circuit boards well protected and coated – Increased robustness • Process PI-controller – No need for external controller • Automatic Energy Optimizer (AEO) – Less energy consumption • Automatic Motor Tuning (AMT) – Exploit motor’s full potential • 150% motor torque up to 1 minute – Replace need for bigger drive • Flying start (catch a spinning motor) – Lean operation – more up-time • Electronic Thermal relay (ETR) – Replace external motor protection • Smart Logic Controller – Often makes PLC ommissible • Built-in RFI ilter – Save cost and space Small drive – high performance Despite the compact size and the easy commissioning, VLT® Micro Drive can be set up to perform perfectly even in complex application set-ups. Approximately 100 parameters can be set to optimize energy eiciency and operation.
  • 4. 4 Compact design Uncompromised quality Real space saving side-by-side A compact book style design allows real side by side mounting without derating. Minimum penetration of dust VLT® Micro Drive is designed to keep the forced ventilation away from the electronics. Printed circuit boards are well protected inside the drive. Built-in RFI Radio disturbance from motor cables is limited with the built-in RFI ilter allowing for 15 m motor cables (screened). Meets EU norms. Built-in brake functions With built in DC and AC brake func- tions, VLT® Micro Drive can transform kinetic energy in the application into braking power to slow down the motor. A brake chopper is built-in the drives from 1.5 kW upwards. Ensured reliability and maximum up/time Designed for reliability in industrial applications Coated electronics are standard All VLT® Micro Drive comes with coated electronics for longer lifetime and reliability. Energy eiciency 98% High quality VLT® power modules ensure cool running of the drive due to low losses. Intelligent heat management Process heat is removed through the heat sink, leaving electronics protected from dust and dirt from production. Efective heat sink An efective heat sink easily removes heat from the electronics, extending lifetime and reliability of the drive. 50˚ ambient temperature Highly eicient cooling allows up to 50˚ ambient temperature. 4
  • 5. 5 Hot pluggable display – with or without potentiometer • LCP without potentiometer IP 54 • LCP with potentiometer IP 21 • Remote mounting kit • LCP copy function • Parameter numbers and values visible simultaneously • Unit indications (A., V, Hz, RPM, %, s, HP and kW) • Rotation direction indication • Setup indication – 2 setup • Removable during operation • Up- and download functionality Large igures, easy to read • Display readable from distance • Operation buttons are illuminated when active Quick Menus • A Danfoss deined Quick Menu • Basic settings • PI controller Menu structure • Based on the well-known matrix from the VLT® family • Easy shortcut for the experienced user • Edit and operate in diferent set-ups simultaneously The smart logic controller is a simple, and yet very clever way to have your drive, motor and application working together. The smart logic controller is able to monitor any parameter that can be characterized as “true” or “false”. This includes digital commands and also logic expressions, which allows even sensor outputs to inluence the Built-in Smart Logic Controller Two control panel versions. Potentiometer is optional. The control panels are shown in actual size. H x W x D = 85 x 65 x 20 mm (D = 28 mm w. potmeter) operation. Temperature, pressure, low, time, load, frequency, voltage and other parameters combined with the operators “>”, “<”, “=”, “and” and “or” forms logic expressions that are false or true. That is why Danfoss calls it a “logic” controller. As a result of this, you can program the controller to react on literally any event. Remote mountable Illuminated LCD display Navigation buttons Indicators Operation buttons 5
  • 6. 6 Remote mounting kit A dedicated mounting kit is available for mounting the local control panel (LCP) in the cabinet door. Code numbers VLT® Control panel LCP 11 W/o potentiometer........... 132B0100 VLT® Control panel LCP 12 With potentiometer.......... 132B0101 Remote mounting kit incl. 3 m cable........................ 132B0102 Decoupling plate For EMC optimized installation. Dedicated external ilters are available on request. Connections Accessories Set-up software The VLT® Motion Control Tool MCT 10 Setup Software exploits the full functionality of your PC, providing a general overview and control of even large systems. Factory settings
  • 7. 7 200 V 400 V Power [kW] Current [I-nom.] 1 ph. 3 ph. Current [I-nom.] 3 ph. 0.18 1.2 132F 0001 0.25 1.5 132F 0008 0.37 2.2 132F 0002 132F 0009 1.2 132F 0017 0.75 4.2 132F 0003 132F 0010 2.2 132F 0018 1.5 6.8 132F 0005 132F 0012 3.7 132F 0020 2.2 9.6 132F 0007 132F 0014 5.3 132F 0022 3.0 7.2 132F 0024 3.7 15.2 132F 0016 4.0 Micro drives from 1.5 kW and up have built in brake chopper 9 132F 0026 5.5 12 132F 0028 7.5 15.5 132F 0030 Ordering numbers Specifications Mains supply (L1, L2, L3) Supply voltage 1 x 200–240 V ±10% Supply voltage 3 x 200–240 V ±10% Supply voltage 3 x 380–480 V ±10% Output data (U, V, W) Output voltage 0–100% of supply voltage Output frequency 0–200 Hz (VVC+ mode) Output frequency 0–400 Hz (U/f mode) Switching on output Unlimited Ramp times 0.05–3600 sec Digital inputs Programmable inputs 5 Logic PNP or NPN Voltage level 0–24 V Maximum voltage on input 28 V DC Input Resistance, Ri Approx. 4 kΩ Pulse inputs Programmable pulse inputs 1 Voltage level 0–24 V DC (PNP positive logic) Pulse input accuracy (0,1–110 kHz) Max. error: 0.1% of full scale Pulse input frequency 20–5000 Hz Analog input Analog inputs 2 Modes 1 current/1 voltage or current Voltage level 0 – 10 V (scaleable) Current level 0/4 – (scaleable) Analog output Programmable analog outputs 1 Current range at analog output 0/4–20 mA Max. load to common at analog output 500 Ω Accuracy on analog output Max. error: 1% of full scale On-board power supply Output voltage 10.5 ± 0.5 V Max. load (10 V) 15 mA Max. load (24 V) 130 mA Relay outputs Programmable relay outputs 1 Max. terminal load 240 V AC, 2 A Cable lengths Max. motor cable length, screened (shielded) 15 m Max. motor cable length, unscreened (unshielded) 50 m Surroundings/ External Enclosure IP 20 Vibration test 0.7 g Max. relative humidity 5%–95% (IEC 721-3-3; Class 3K3 (non-condensing) during operation Aggressive environment (IEC 721-3-3), coated class 3C3 Ambient temperature Max. 50° C 24-hour average Max. 40° C Protection and features • Electronic thermal motor protection against overload • Temperature monitoring of the heat sink protects the drive from overheating • The drive is protected against short-circuits on motor terminals U, V, W • The drive is protected against earth fault on motor terminals U, V, W [mm] M1 M2 M3 Height 150 180 239 Width 70 75 90 Depth 148 168 194 Cabinet sizes (mounting brackets incl.) + 6 mm with potentiometer M3M2M1
  • 8. DKDD.PB.18.A1.02 VLT® is a trademark of Danfoss A/S Produced by KKM 2007.09 Protects environment VLT®products are manufactured with respect for environment,safety and wellbeing. All activities are planned and per- formed taking into account the individual employee,the work environ- ment and the external environment. Production takes place with a mini- mum of noise,smoke or other pollution and environmentally safe disposal of the products is assured. UN Global Compact Danfoss has signed the UN Global Compact on social and environmental responsibility and our companies act responsibly towards local societies. EU Directives All factories are certified according to ISO 14001 standard.All products fulfil the EU Directives for General Product Safety and the Machinery directive. Danfoss Drives is in all product series implementing the EU Directive con- cerning Hazardous Substances in Elec- trical and Electrical Equipment (RoHS) and is designing all new product series according to the EU Directive on Waste Electrical and Electronic Equipment (WEEE). Productsimpact One year’s production of VLT®drives will save energy equivalent to the energy production of a power plant. Better process control at the same time improves product quality and reduces waste and wear on equipment. What VLT® is all about Danfoss Drives is the world leader among dedicated drives providers – and still gaining market share. Dedicated to drives Dedication has been a key word since 1968, when Danfoss introduced the world’s irst mass produced variable speed drive for AC motors – and named it VLT®. Two thousand employees develop, manufacture, sell and service drives and softstarters in more than one hundred countries, focused only on drives and softstarters. Intelligent and innovative Developers at Danfoss Drives have fully adopted modular principles in development as well as design, production and coniguration. Tomorrow’s features are developed in parallel using dedicated technology platforms. This allows the develop- ment of all elements to take place in parallel, at the same time reducing time to market and ensuring that customers always enjoy the beneits of the latest features. Rely on the experts We take responsibility for every element in our products. The fact that we develop and produce our own features, hardware, software, power modules, printed circuit boards, and accessories is your guarantee for reliable products. Local backup – globally VLT® motor controllers are operating in applications all over the world and Danfoss Drives’ experts located in more than 100 countries are ready to support our customers with applica- tion advice and service wherever they may be. Danfoss Drives experts don’t stop until the customer’s drive challenges are solved. Danfoss Drives, Ulsnaes 1, DK-6300 Graasten, Denmark, Tel. +45 74 88 22 22, Fax +45 74 65 25 80, www.danfoss.com/drives • E-mail: info@danfoss.com