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Construction Methods & Sequence
Shown using 3D Animations & Images.
David H Moloney
31st May 2016
Brief Description
The purpose of this presentation is to give an
understanding of the Methods, Plant and
Sequence to construct Civil Engineering
projects.
This presentation can be used to engage
Stakeholders and to get the Site Teams
commitment to the programme.
Also can be used for Induction Training and
as a way to capture and share knowledge.
High in Educational Value and easily
understood.
Pause to read the details on the slides.
ⓒ David H Moloney
Table of Contents
General Items
Contractor’s Temporary Site Facilities
ⓒ David H Moloney
GeneralItems
Brief Description
Contractors Site facilities comprise:
Offices, Canteens, Toilets, Drying Rooms,
Stores, Plant Yard, generators and
Workshops.
Contractor’s Temporary Site Facilities
ⓒ David H Moloney
GeneralItems
Contractor’s Camp for 8,000 persons
ⓒ David H Moloney
GeneralItems
Sheet Pile Temporary Shaft
ⓒ David H Moloney
GeneralItems
Brief Description
Sheet Pile Temporary shaft is used to enable an
excavation for a deep structure.
The construction sequence is:
Install sheet-piles.
Excavate and install bracing.
Excavate to final level.
Construct concrete structure.
Backfill, remove bracing and sheet-piles
Sheet pile Temporary Shaft
ⓒ David H Moloney
GeneralItems
3D Animation to show Sequence
Dewatering
ⓒ David H Moloney
GeneralItems
Brief Description
Construction dewatering is the removal or drainage of
groundwater and or surface / rain water usually by
pumping to keep the works dry.
Dewatering
ⓒ David H Moloney
GeneralItems
Dewatering by Wellpoints
ⓒ David H Moloney
GeneralItems
Water Pollution Prevention
ⓒ David H Moloney
GeneralItems
Brief Description
Pumped and rain water that is contaminated with clay and
silt needs to be treated prior to discharge from site.
Settlement ponds and settlement tanks are two methods
Water Pollution PreventionGeneralItems
Traffic Management
ⓒ David H Moloney
GeneralItems
Brief Description
Traffic management plans are
necessary when working on or beside
roads
Traffic Management - Realign Motorway under new Bridges
ⓒ David H Moloney
GeneralItems
Traffic Management - Realign Motorway under new Bridges
ⓒ David H Moloney
GeneralItems
Traffic Management – Divert Live Traffic onto Realigned Carriageway
ⓒ David H Moloney
GeneralItems
Temporary Fence type 1
ⓒ David H Moloney
GeneralItems
Brief Description
Examples of temporary security
fences that are higher than the
usual
Temporary Fence type 1
ⓒ David H Moloney
GeneralItems
Temporary Fence type 2
ⓒ David H Moloney
GeneralItems
Brief Description
Temporary fence on precast beam for airport.
Temporary Fence type 2
ⓒ David H Moloney
GeneralItems
Site Hoarding examples
ⓒ David H Moloney
GeneralItems
FalseworkGeneralItems
Brief Description
Falsework to support Bridge deck formwork
Geotechnical
Diaphragm Wall Construction - Sequence, Plant & MethodsGeotechnical
Brief Description
A diaphragm wall is a reinforced concrete wall that is
constructed underground insitu.
A deep narrow trench is excavated in panels and filled
with concrete.
A mechanical grab or cutter suspended from a special
tracked crane is used.
Ground anchors or Bracing used to
prevent wall collapsing inwards
Diaphragm Wall Construction - Sequence, Plant & Methods
ⓒ David H Moloney
Geotechnical
Vibro Compaction - Sequence, Plant & Methods
ⓒ David H Moloney
Geotechnical
Brief Description
Vibro compaction is used to compact granular
ground to improve its load bearing capacity and
reduces the seismic liquefaction potential. Used
for the Palm Islands in Dubai.
A vibrator suspended from a crane is used and
inserted to a triangular grid pattern.
Vibro Compaction - Sequence, Plant & Methods
ⓒ David H Moloney
Geotechnical
Stone Columns ⓒ David H Moloney
Geotechnical
Brief Description
Stone columns are used to improve the load
bearing capacity of ground.
Top feed vibrators suspended from an excavator or
crane along with loading shovels are used.
The stone columns are constructed to a triangular
grid pattern.
Stone Columns
ⓒ David H Moloney
Geotechnical
Earthworks
Much Shifting
Brief Description
Muck Shifting is the process of moving
large quantities of soil and rock.
Earthworks
Excavate & Load, Cart, Tip & Return
Brief Description
Cycle Time for 7km haulage distance
using an Excavator 45 tonne weight
and Dumper with a 40 tonne capacity,
the cycle time is 34 minutes
Earthworks
7 minutes
14 minutes
3 minutes
14 minutes 7 km
7 km
Loading & HaulageEarthworks
Loading & HaulageEarthworks
Loading & HaulageEarthworks
Loading & HaulageEarthworks
Loading & HaulageEarthworks
Loading & HaulageEarthworks
Loading & HaulageEarthworks
HaulageEarthworks
TippingEarthworks
TippingEarthworks
Spreading & CompactionEarthworks
Spreading & CompactionEarthworks
Rock - Excavability
Brief Description
The excavability of rock depends
mainly on the rock strength and the
layer thickness. This diagram shows
excavation methods for rock of
various strengths and thicknesses,
with a free face.
ⓒ David H Moloney
Earthworks
Rock-breakingEarthworks
Rock-breakingEarthworks
Excavate with Roadheader
Drill & Fit Rock Bolts
Spray Mortar as Lining
Excavators with Rock Breaker
& Rock Rotary Cutter
Roadheader
MiningEarthworks
Brief Description
Mining. Rock breaking
underground methods.
Rock Bolts installation
to strengthen the rock
and eliminate rock falls.
Spray mortar to line
rock face.
Dredging & ReclamationEarthworks
Brief Description
Dredging is excavation under water.
Reclamation is filling in water to make land.
Dredging & ReclamationEarthworks
Dredging & Reclamation PlantEarthworks
Diverting Existing Underground Utilities
ⓒ David H Moloney
Earthworks
Brief Description
Before digging
establish the location
and route of
underground cables.
Concrete
Concrete Batching Plant David H Moloney
ⓒ David H Moloney
Brief Description
Concrete batching plant comprises -
concrete mixer, control cabin, silos for
cement and fly ash, aggregate bins and
conveyor belt system to feed the mixer.
Also aggregate storage bays and water
storage tanks.
Concrete
Concrete Batching Plant
ⓒ David H Moloney
Concrete
Concrete Batching Plant
ⓒ David H Moloney
Concrete
Concrete Batching Plant – Computer Controlled
ⓒ David H Moloney
Concrete
Concrete Batching Plant David H Moloney
ⓒ David H Moloney
Brief Description
.
The mixing is computer controlled
and has a dynamic screen display,
showing the process. The material
storage capacity is, to match two
days concrete production.
Concrete
Concrete Batching Plant on Barge for Marine Piles
ⓒ David H Moloney
Concrete
Quarry & Aggregate Production
ⓒ David H Moloney
Concrete
Brief Description
Quarry and Aggregate Production. Rock is
blasted free from a quarry face and fragmented.
The blasted rock is crushed and screened to
produce different size ranges of aggregates
Quarry & Aggregate Production
ⓒ David H Moloney
Concrete
Aggregate Production
ⓒ David H Moloney
Concrete
Reinforcement Cutting & Bending Yard
ⓒ David H Moloney
Concrete
Brief Description
Reinforcement in 12 m lengths.
Delivery in 3 ton Bundles
Reinforcement Cutting & Bending
ⓒ David H Moloney
Concrete
Reinforcement Cutting & Bending
ⓒ David H Moloney
Concrete
Reinforcement Cutting & Bending Yard David H Moloney
ⓒ David H Moloney
Reinforcement in 12 m lengths. Delivery in 3 ton Bundles Reinforcement cut to length by Shearing Machine
Reinforcement Bent to Shape by Bending Machine Reinforcement that is cut and bent is Bundled for delivery to work site
Concrete
Reinforced Wall Construction Sequence
ⓒ David H Moloney
Concrete
Brief Description
The sequence to construct a reinforced concrete wall is as
follows:
Tie the reinforcement.
Erect stop-ends and the wall shutters.
Pour and vibrate the concrete mix.
Remove the shutters after the concrete has hardened.
.
Cycle Time
Pour per Day
Reinforced Wall Construction Sequence
ⓒ David H Moloney
Concrete
Reinforced Structure Construction Sequence
ⓒ David H Moloney
Concrete
Brief Description
The general sequence to construct a reinforced concrete tank
is as follows-
1. Construct the floor and wall panels in a hit and miss pattern.
2. Construct the floor and wall corners and T shape panels.
3. Construct the roof working outwards from the back.
Reinforced Structure Construction Sequence
ⓒ David H Moloney
Concrete
Reinforced Construction Tank, Construction Sequence David H Moloney
ⓒ David H Moloney
Concrete
Bridge & Post-tensioning
Concrete
Brief Description
The sequence to post-tension a bridge
deck is as follows;
Fix the ducts and anchorages.
Install the stressing strand.
Concrete the deck.
Stress the strands and lock at
anchorages.
Grout the ducts.
Bridge & Post-tensioning
Concrete
Bridge Concrete Deck
Concrete
Bridge Concrete Deck
Concrete
Bridge Post Tensioning Deck – Install Strand
Concrete
Bridge Post Tensioning Deck
Concrete
Bridge Construction Sequence David H Moloney
ⓒ David H Moloney
Concrete
Viaduct
Concrete
Brief Description
Shown is the construction of a light rail viaduct where
an overhead gantry was used to lift and place the
precast concrete viaduct segments.
Viaduct
Concrete
Viaduct
Concrete
Viaduct
Concrete
Viaduct
Concrete
Quay Wall Construction
Concrete
Brief Description
The quay wall is 24 metres high and 2,250 metres
long.
The precast blocks weight up to 180 tonnes. The
coping blocks are cast insitu.
Quay Wall Construction
Concrete
Precast Quay Wall Blocks
Concrete
Brief Description
A precast yard for casting, storage and
loading the quay blocks onto barges.
Cycles time to lift blocks of
their casting pads is 4 days
Precast Quay Wall Blocks
Concrete
Breakwater Sea Armour Placing
Concrete
Brief Description
Shown is the sequence, plant and
methods to construct a breakwater
Breakwater Sea Armour Placing
Concrete
Precast Sea Armour
Concrete
Brief Description
Shown is a precast yard to manufacture
concrete precast sea armour
Precast Sea Armour
Concrete
Tower Construction
Concrete
Brief Description
Air Traffic Control Tower constructed
using a jump-up shutter system.
Tower Construction Climbing Shutter
Concrete
Cycle Time 3 Days
Culvert Construction
Concrete
Brief Description
Sequence to construct culvert
with head walls.
Culvert Construction
Concrete
Pipework
Onshore Gas Pipeline Construction Sequence
Gas Processing Facility
Pipework
Brief Description
Sequence, methods and plant to construct
a gas / oil pipeline across country.
Onshore Gas Pipeline Construction Sequence
Pipework
Pipe-jacking
Pipework
Brief Description
Method for pipe-jacking
The pipes are assembled in the access
shaft and are pushed using a hydraulic
jack..
Pipe-jacking
Pipework
Horizontal Directional Drilling
Pipework
Brief Description
Horizontal Directional Drilling under a taxiway.
Process
1. A pilot hole id drilled to the designed profile
2. A reamer is pulled back through the hole to enlarge it
3. A pipe string is pulled into the hole.
Directional Drilling
Pipework
Cable Laying
Pipework
Brief Description
132 kVa Cable laying .
Cable Laying
Pipework
Cable Laying
Pipework
Cable Laying
Pipework
Cable Laying
ⓒ David H Moloney
Cable Drum Stand Cable pulled on rollers
Cable Winch
Cable Drum Unloading Cable on rollers Cable Testing prior to Backfilling
Miscellaneous
Pipe Spools Fabrication
Pipework
Brief Description
Spools are fabricated from pipes and
fittings .
Spool Fabrication
Pipework
Post Weld Heat
Treatment
Non Destructive
Testing
Cut
Bevel
Fit-up
Weld
NDT
PWHT
Blasting
Painting
Spool Fabrication Steps
Pipework
Structural Steel & Miscellaneous
Steel Building Multi-storey
ⓒ David H Moloney
StructuralSteel
Brief Description
Sequence to erect a structural steel multi storey
building.
Steel Building Multi-storey
ⓒ David H Moloney
StructuralSteel
Structural Steel Building Multi Storey
ⓒ David H Moloney
Step 1 Set-out Grid Lines Step 2 Holding Down Bolts Step 3 Erect 1st level use core for stability
Step 4 Complete 1st Level Step 5 Erect following Levels Step 6 Plumb & Align Structure
3D images to show Construction Sequence.
StructuralSteel
Steel Building Single Storey
ⓒ David H Moloney
StructuralSteel
Brief Description
Sequence to erect a structural
steel single storey portal building.
Steel Building Single Storey
ⓒ David H Moloney
StructuralSteel
Structural Steel Building Single Storey
3D images to show Construction Sequence.
ⓒ David H Moloney
Step 1 Set-out Grid Lines Step 2 Holding Down Bolts Step 3 Erect 1st Bay
Step 4 Erect 2nd Bay Step 5 Erect following Bays
StructuralSteel
Steel Storage Tank
ⓒ David H Moloney
StructuralSteel
Brief Description
Sequence and methods to construct a
steel circular tank.
Steel Storage Tank
ⓒ David H Moloney
StructuralSteel
Steel Circular Storage Tank – Construction ⓒ David H Moloney
StructuralSteel
Pipe Rack
ⓒ David H Moloney
StructuralSteel
Brief Description
Sequence, methods and plant to construct a steel pipe rack
that carriers the pipework and cables between the different
processes in a gas / oil refinery.
Pipe Rack
ⓒ David H Moloney
StructuralSteel
Airport Roof Truss
ⓒ David H Moloney
StructuralSteel
Brief Description
Roof Truss 190 tonne in weight. Sections welded together on
trestles and the truss is lifted into position.
Airport Roof Truss
StructuralSteel
Roof Truss Sections Roof Truss Sections assembled on trestles
Trusses weigh 190 tonnes Crane Demag CC 8800
Airport Roof Truss
StructuralSteel
Airport Roof Truss
StructuralSteel
Piling
Piling Construction - Plant & Methods
Brief Description
Piling Plant, Equipment and Material;
Crawler Crane, Piling Hammer, Temporary Casing,
Piling Rig, Concrete Pump, Concrete Mixer Trucks,
Tremie Pipe and Reinforcement Cage
Piling
Piling Construction - Plant & MethodsPiling
Piling Construction - Plant & MethodsPiling
Secant Pile Wall Construction - Sequence, Plant & Methods
ⓒ David H Moloney
Piling
Brief Description
Sequence, methods and plant to construct a
secant pile underground wall.
Ground anchors or Bracing used to
prevent wall collapsing inwardsGround anchors Bracing
Secant Pile Construction - Sequence, Plant & Methods
ⓒ David H Moloney
Piling
Pile Load Test
ⓒ David H Moloney
Piling
Brief Description
A jack is used to load the pile in steps and
gauges measure any settlement.
Pile Load Test
ⓒ David H Moloney
Piling
Roads & Pavings
Asphalt Batching Yard
Roads&Pavings
Brief Description
Asphalt Batching Yard .
Asphalt Batching Yard
Roads&Pavings
Asphalt Batching Yard
Roads&Pavings
Road Construction
Brief Description
Sequence, methods and plant to construct a
motorway on a high embankment
Roads&Pavings
Road Construction
Roads&Pavings
Road Construction
Roads&Pavings
Runway Asphalt Pavement
Roads&Pavings
Brief Description
Sequence, plant and methods to construct a runway
Runway Asphalt Pavement
Roads&Pavings
Runway Asphalt Pavement
Roads&Pavings
Runway Asphalt Pavement
Roads&Pavings
Runway Asphalt Pavement - Marking
Roads&Pavings
Runway Asphalt Pavement
Roads&Pavings
Asphalt Pavement - 4 Pavers in Echelon
Roads&Pavings
Brief Description
4 pavers used to minimise lengths of cold joints
Asphalt Pavement - 4 Pavers in Echelon
Roads&Pavings
Concrete Slipform Paving
Roads&Pavings
Brief Description
Slipform Airport concrete paving.
Concrete Slipform Paving
Roads&Pavings
Concrete Slipform Paving – Texturing Machine
Roads&Pavings
Concrete Slipform Paving - Slipform Machine
Roads&Pavings
Concrete Slipform Paving – Placer / Spreader Machine
Roads&Pavings
Concrete Slipform Paving – Drilling holes for dowels
Roads&Pavings
Concrete Slipform Paving – Drilling holes for dowels
Roads&Pavings
Runway Concrete Pavement
Roads&Pavings
Tunnels
Tunnels
Tunnels
Brief Description
3D animation showing underground station
and twin tunnels.
Tunnels
Tunnels
Tunnels
Tunnels
Tunnel Boring Machine (TBM)
Cutting Head Rotates
Excavated material removed
by conveyor belt
Lifting muck to surface
with skip
Placing Concrete
Segments
Tunnels
Brief Description
Tunnelling construction methods
Start
Graphic Programme - Timeline & 3D Schematic Tunnel Profile
Tunnel Precast Segments
Brief Description
Process to precast tunnel segments.
Cycle Time Daily
Tunnels
Tunnel Precast Segments
Tunnels
Micro Tunnelling
Brief Description
Micro tunnelling is used to dig small tunnels
where a tunnelling boring machine is
controlled from a cabin at ground level
Tunnels
Micro Tunnelling
Tunnels
Micro Tunnelling Sequence David H Moloney
ⓒ David H Moloney
Tunnels
Miscellaneous Works
Fencing
Miscellaneous
Brief Description
Fencing.
Sequence of construction;
1. Clear and grade the ground.
2. Fix corner and straining posts.
3. Fix intermediate posts.
4. Fix line wire, chain-link and razor wire.
5. Construct concrete ground beam
Fencing
Miscellaneous
Cranes Lift
Miscellaneous
Brief Description
Lifting a large column / vessel from the horizontal and
rotate into the vertical using two cranes.
Cranes Lift
Miscellaneous
Gas Processing Facility
Erect Flares / Columns & Vessels - 3D Simulation
Miscellaneous
Climbing Tower Cranes
Miscellaneous
Brief Description
A climbing tower crane lifts itself up using a climbing
attachment with hydraulic jacks that surrounds the
mast.
The climbing attachment lifts itself up off the erected
mast and inserts a new mast section.
Climbing Tower Cranes
Miscellaneous
Climbing Tower Cranes
Miscellaneous
Airplane Wingtip Clearance
Miscellaneous
Brief Description
Regulation distances shown
for wingtip clearance.
Airplane Wingtip Clearance
Miscellaneous
Taxiway Reconstruction Airside
Miscellaneous
Brief Description
Regulations regarding working adjacent to
a live runway.
Taxiway Reconstruction Airside
Miscellaneous
Taxiway Reconstruction Airside
Miscellaneous
Airfield Ground Lights
Miscellaneous
Airfield Ground Lights
Miscellaneous
Jig to Level Pot
Airfield Ground Lights
Miscellaneous
Airfield Ground Lights
Miscellaneous
Airfield Ground Lights
Miscellaneous
ILS Localiser & Approach Lights
Miscellaneous
ILS Localiser & Approach Lights
Miscellaneous
ILS Localiser & Approach Lights
Miscellaneous
Progress Monitoring & Administration
Progress Monitoring & Reporting - Dashboard
ⓒ David H Moloney
Brief Description
Dashboard is a single page, graphical representation of current progress and historical trends
Histogram Charts for Resources & Outputs
Manpower per Discipline
Concrete per Location
Man-hours for each month of the Project
Quantity for each month of the Project
ⓒ David H Moloney
Brief Description
Histograms shows resources etc. for each month of a project.
Plant & Equipment List & Worker’s Job Titles
ⓒ David H Moloney
Daily Work Record
Brief Description
Daily Work Records showing the
allocation of resources, materials and
work activities carried out daily.
Organogram
Brief Description
Shown are the line and
lateral relationships
between the various team
members and their relative
position in the site
organisation.
Staff Directory
Brief Description
List of staff and their
contact details
Production by David H Moloney
My YouTube Channel link: https://www.youtube.com/channel/UCeJR9J7svhBd-C0ZoAH2fhQ

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