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Real World Considerations
in the Design of Electronic Products
Environmental
Considerations
http://www.comingalongside.org/Environmental_Consequences/
Environmental Constraints in
Engineering Design
Environmental constraints in an engineering design are about:
Designing to the operating environment
Designing to external (environmental) regulations
Designing to these constraints is required, not optional!
Environment
constrains
must constrain impacts on
often hurts the environment
Other Environmental Considerations in
Engineering Design
Impacts to the Environment or limits imposed by the
environment extend far beyond what is required for “good”
design. A wide range of negative impacts on air, water, soil, and
other detrimental impacts to the environment and to human
health should be considered in ethical engineering design.
Natural Resource Extraction
Manufacturing/Production
Distribution
Use/Consumption
Disposal
Part 1: Gold & Conflict Minerals
The Price of Extraction
Some Environmental Considerations in the
Design of Electronic Products
The Natural Resource: Gold
Where is Gold Used?
1. Plugs and Sockets,
2. Computer Backplates,
3. Printed Circuit Boards,
4. Integrated circuits,
5. Switches and Relays
6. Many Other Contacts
Natural Resource Extraction and
Electronic Products
Did you Know?
The Electronics Industry uses over 350 tons of gold annually,
and ranks third in gold use after jewelry and coins.
The Natural Resource: Gold
Did you Know?
The more high-end the electronics, the more reliability is expected, and the more
gold is used in those electronics.
Why Gold?
1. Low contact resistance
2. Very malleable & ductile
3. Great corrosion resistance
4. High thermal conductivity
(dissipates heat quickly)
Natural Resource Extraction and
Electronic Products
The Natural Resource: Gold
Did you Know?
According to the Dodd-Frank Act of 2010 --
Public companies in the U.S. are required to
disclose use of conflict sourced minerals
What's the Problem?
Gold mining has been linked to illegal armed
and militia activity in several areas of the
world, resulting in human rights violations
(including child labor) and limiting the
ability of developing communities to
emerge from poverty.
Natural Resource Extraction and
Electronic Products
The Natural Resource: Gold – A Conflict Mineral
Did you Know?
A list of companies that honor the Conflict-Free Gold Standard can be found here:
http://www.gold.org/about-us/our-members
What's the Solution?
Purchasing gold from
companies that source from
mines that meet the Conflict
Free Gold Standard ensures
that gold purchased is either
from conflict-free areas or from
conflict-affected areas where
mining gold has positive socio-
economic effects.
Natural Resource Extraction and
Electronic Products
The Natural Resource: Other Conflict Minerals
Did you Know?
Tin, Tantalum, and Tungsten are also Conflict Minerals for which the Conflict Free
Sourcing Initiative provides resources to source & access conflict-free minerals.
What's the Solution?
Other conflict materials whose
overall volume is a lesser
amount may not have highly
visible and accessible conflict-
free standards to follow –
leaving it up to the team and
organization using these
materials to acquire these
materials responsibly.
Natural Resource Extraction and
Electronic Products
Natural Resource Extraction
Manufacturing/Production
Distribution
Use/Consumption
Disposal
Part 2: Semiconductor Manufacturing
The Price of Water Usage
Some Environmental Considerations in the
Design of Electronic Products
What's the Problem?
As engineering designs
get smaller and more
integrated, as
technology continues
to depend on
increasingly smaller
components and
devices - the
manufacturing
processes required to
produce components
must be cleaner and
cleaner, thus making
greater and greater
demands on water
during manufacturing.
Did you Know?
Making one square meter of printed circuit
board can use up to 1.5 cubic meters of water.
Manufacturing of
Electronic Products
What's the Problem?
Every step in the semiconductor fabrication process requires cleaning to ensure that
particles and impurities do not disrupt or destroy the functionality of the integrated
circuit. Cleaning requires rinsing. Rinsing requires water.
A semiconductor fabrication plant can consume over 4 million gallons of water a day.
Did you know?
There are dozens of
semiconductor fabrication
facilities in the world, many
in places like Arizona where
water is scarce, creating
tension and conflict with
local communities over water
usage.
Manufacturing of
Electronic Products
What's the Problem?
Making water clean enough to clean chips has to remove:
• Organic and inorganic compounds
• Particles
• Dissolved gases and more
And involves ion exchange, electro-deionization, reverse osmosis, degasification,
microfiltration, ultrafiltration, and ultraviolet irradiation
Did you Know?
1500 gallons of city water
are needed to make 1000
gallons of ultra pure
water.
Manufacturing of
Electronic Products
What's the Solution?
For an engineer involved in the manufacturing of electronics:
1. Convert wet processes to dry processes in the manufacturing process itself
2. Optimize processes to reduce water usage
3. Recycle spent, ultrapure water
Did you Know?
Even after use, ultrapure water is cleaner than city water
Manufacturing of
Electronic Products
Electrical and electronic engineers are uniquely positioned to reduce component
count in electronics designs because of their capacity to redesign & optimize circuits.
What's the Solution?
For a design engineer:
Avoid over-specifying the design. Remain within the true requirements of operation
to minimize the total number of electronic components in a design or product.
?
Manufacturing of
Electronic Products
Did you Know?
Cell phones now consume more integrated circuits than computers
What's the Solution?
For a design engineer:
Incorporate modular/semi-modular designs to increase device/product lifetime.
Manufacturing of
Electronic Products
Natural Resource Extraction
Manufacturing/Production
Distribution
Use/Consumption
Disposal
Part 3: From Factory to Consumer
The Price of Transport
Some Environmental Considerations in the
Design of Electronic Products
What's the Problem?
The environmental impacts of transporting raw materials from their source to the
point of manufacture and from the point of manufacture to their point of use are
many, varied, and significant. While in many situations, the amount of impact is
proportional to the distance travelled, this is not always the case.
Distribution and Transport of
Goods & Products
Distribution and Transport of
Goods & Products
Did you Know?
Transportation burns most of the world's petroleum
What's the Problem?
Greenhouse gases are measured in carbon dioxide equivalents and include emissions
of carbon dioxide, nitrous oxide, methane, and ozone.
Did you Know?
Because they emit
greenhouse gases at
high altitudes,
airplanes have much
greater greenhouse
gas effects that
ground-based
transport!
Distribution and Transport of
Goods & Products
What's the Problem?
Greenhouse gases are measured in carbon dioxide equivalents and include emissions
of carbon dioxide, nitrous oxide, methane, and ozone.
Did you Know?
Nitrous Oxide is about 300X more potent than CO2 in greenhouse gas impact
Distribution and Transport of
Goods & Products
Is shipping as good as its greenhouse gas emissions numbers make it out to be?
The Environmental Goodness of Transport by Shipping is murky. While air pollution
and greenhouse gas emissions are inherently low compared to ground and air
transport, ships contribute to unique and poorly quantified sources of pollution:
• Solid waste disposal at sea
• Dirty ballast water discharge
• Transport of non-native and invasive species
• Accidents and spills
Distribution and Transport of
Goods & Products
What's the Bottom Line?
While transport by ship on
inland or oceanic waterways
looks good, data on what ships
do once they are out of port is
not as accurate as track and rail
data. Furthermore ship
transport must be used for large
volumes to be cost effective.
Distribution and Transport of
Goods & Products
What's the Bottom Line?
Trucks are involved in far more
accidents, produce far more
noise, emit far more air
pollutants, and contribute far
more to the greenhouse effect
than rail transport.
Distribution and Transport of
Goods & Products
What's the Bottom Line?
Airplanes carry less than 1% of the
world's freight. However:
• Greenhouse gas effects are greatly
amplified at high altitudes
• Air is highly polluted but poorly
understood during takeoff, climb-
out, taxi, touchdown, and idle modes
• The noise, congestion, and pollution
associated with airports is high
compared to other transportation
hubs
Distribution and Transport of
Goods & Products
What's the Solution?
Reducing the environmental consequences of transporting everything from
materials to finished products is a matter of understanding how far away they travel,
how they are transported, how many suppliers are involved, how much packaging is
involved, and so on. Understanding the supply chain is the first step.
Distribution and Transport of
Goods & Products
What can Engineers do?
Wherever possible, engineers can reduce the environmental consequences of
transport by Sourcing materials, parts, and assemblies from more local sources.
Buying local goes
well beyond
shopping at the
local farmer's
market!
Distribution and Transport of
Goods & Products
What can Engineers do?
Wherever possible, engineers can reduce the
environmental consequences of transport by
Choosing Rail over Road Transport.
Fewer Greenhouse
Gases, Less Air
Pollution, Less
Externalized
Infrastructure Costs
vs
Distribution and Transport of
Goods & Products
What can Engineers do?
Wherever possible, engineers can reduce the
environmental consequences of transport by
Considering maritime (ship) transport
when practical constraints and
economies of scale allow it.
vs
Less Air Pollution
Fewer Greenhouse
Gases, but full range
of pollution is not
well known
Distribution and Transport of
Goods & Products
What can Engineers do?
Wherever possible, engineers can reduce the
environmental consequences of transport by
reducing product weight or volume
while being careful not to add additional
environmental consequences from other
stages in the product life cycle.
Distribution and Transport of
Goods & Products
What can Engineers do?
Wherever possible, engineers can reduce the environmental consequences of
transport by reducing packaging volume, or using more environmentally friendly
packaging.
Distribution and Transport of
Goods & Products
Natural Resource Extraction
Manufacturing/Production
Distribution
Use/Consumption
Disposal
Part 4: Consumer Electronics
Power Consumption
Some Environmental Considerations in the
Design of Electronic Products
What's the Problem?
Despite major advances in energy efficiency in U.S. homes, homes in 2015 consume
about the same amount of power as 1975 homes, mostly due to the increase in the
use of consumer electronics.
Source: Energy Information Administration (U.S.)
Power Consumption during Use of
Electronic Products
What's the Problem?
Consumer electronics are a
major contributor to
overall energy
consumption in the home -
about 12% of what the
average American
household consumes every
year.
Power Consumption during Use of
Electronic Products
What's the Problem?
Power consumed in
consumer electronics
devices varies widely,
making it critical to
understand how much a
device consumes as part
of the big picture before
deciding if and how to
address it - whether that
be as a consumer,
engineer, or both!
Power Consumption during Use of
Electronic Products
What's the Problem?
Vampire power (that power drawn when an electronic device is not in use) is an
unacceptably large portion of power consumed in the American home
Source: Data adapted from NRDC
https://www.nrdc.org/sites/default/files/home-idle-load-IP.pdf
Power Consumption during Use of
Electronic Products
What's the Problem?
Vampire power from consumer electronics is the worst offender among energy
consumption vampires in the American home
Idle
Sleep
Off Source: Data adapted from NRDC
https://www.nrdc.org/sites/default/files/home-idle-load-IP.pdf
Power Consumption during Use of
Electronic Products
What's the Solution?
As engineers or others associated with product design, we can reduce power
consumption in standby, sleep, or idle modes by:
• Calculating power consumption of different components within a device
• Identifying critical components (for standby, sleep, idle operation)
• Disentangling critical from non-essential components
• Designing for multiple levels of user-controlled, reduced power consumption
Did you know?
In a Desktop PC, the CPU can consume
between 55 and 150 W of power, while
the cooling fan consumes 6W or less
Power Consumption during Use of
Electronic Products
What's the Solution?
As engineers or others associated with product design, we can reduce power
consumption in standby, sleep, or idle modes by being creative – using sensors to
detect a user nearby or a user that is ready to use an electronic device.
User Detection
(using capacitive or other
form of proximity sensing)
Did you know?
A "user sensing" front-end can consume less
than 50mW, compared to 500mW or more
typical of sleep and standby modes in many
electronic devices.
Power Consumption during Use of
Electronic Products
What's the Solution?
As engineers or others associated with product design, we can reduce power
consumption by leveraging existing devices to reduce overall power consumption
Source: https://spinoff.nasa.gov/Spinoff2016/cg_1.html
Did you know?
NASA is developing a module that
can readily connect to a
smartphone and be outfitted
with a range of gas sensors to
detect toxic or harmful gases in
the user's environment
Power Consumption during Use of
Electronic Products
What's the Solution?
As engineers or others associated with product design, we can reduce power
consumption by integrating multiple functions in a single device to reduce overall
energy usage.
https://shop.smartthings.com/#!/products/smartsense-multi
Did you know?
Samsung SmartSense detects
open/close movement, vibration
(orientation or angle) and
temperature all in one device
Power Consumption during Use of
Electronic Products
What's the Solution?
As engineers or others associated with product design, we can reduce power
consumption by designing intermediate modes of operation to conserve power.
Did you know?
Smart lighting systems for buildings not
only turn lights off when no one is
present but dim in proportion to the
amount of daylight present and can be
adjusted through remote (internet)
wireless control – creating multiple ways
to conserve power 24 hours a day, seven
days a week.
Power Consumption during Use of
Electronic Products
Natural Resource Extraction
Manufacturing/Production
Distribution
Use/Consumption
Disposal
Part 5: Electronic Waste
Air, Water, & Soil Pollution
Some Environmental Considerations in the
Design of Electronic Products
What is Electronic Waste?
A Working Definition of E-Waste
WEEE:
Waste Electrical and Electronic
Equipment
The Little Things:
Cell Phones, iPods
… and other consumer electronics
The Medium Things:
Tablets, Personal Computers
… and other home electronics
The Big Things:
Refrigerators, Televisions
… and other appliances
Image Source: Wikimedia Commons
Electronic Waste associated with
Electronic Products
How much Electronic Waste (E-Waste or WEEE) are we looking at?
What's the Problem?
Few companies consider the
environmental impact of their
electronic products after the
consumer has disposed of them.
Because of the global complexity of
the electronic waste stream (and
lack of control over that stream)
design and other engineers involved
in product design can feel helpless
to limit this impact.
Did you Know? E-Waste is expected to reach 65 million tons in 2017
http://www.step-initiative.org/
Image Source: https://www.statista.com/chart/2283/electronic-
waste/
Electronic Waste associated with
Electronic Products
Is there really an
environmental impact
problem?
Is E-Waste Fact or Folly?
Image Source: Wikimedia Commons
Electronic Waste associated with
Electronic Products
0
50
100
150
200
250
300
Municipal Solid Waste Electronic Waste
MillionsofTons
2005
2013
In 2013, electronic waste made up 3.9% of total MSW
In 2005, this number was 0.8%
Maybe the E-Waste “Crisis” is just another hoax
Electronic Waste associated with
Electronic Products
Common Forms of Non-Electronic MSW
Isn’t
E-waste
mostly
recycled
just like
other
waste?
NO
0
20
40
60
80
100
Auto Batteries Office Papers PET Bottles
Percentage
Trash
Recycled
0
20
40
60
80
100
Televisions Computers &
Peripherals
Cell Phones
Percentage
Trash
Recycled
Common Forms of Electronic Waste
Maybe the E-Waste “Crisis” is real.
Electronic Waste associated with
Electronic Products
EPA Estimates of E-Waste Destination (2008/2010)
0
20
40
60
80
100
120
140
160
180
200
Televisions Computers &
Peripherals
Cell Phones
MillionsofUnits
Trash
Recycled
0
20
40
60
80
100
120
140
160
180
Televisions Computers & Peripherals Cell Phones
MillionsofUnits
Trash
Recycled
MIT/EPA Estimates of E-Waste Destination (2010)
Clearly, there is a
rather wide
margin of error
Is E-Waste
data
accurate?
Electronic Waste associated with
Electronic Products
What makes E-Waste Worse than most MSW?
In the United States, it is estimated that
75% of heavy metals (lead, arsenic, mercury, etc.) in landfills
come from electronic waste
Volume of Waste
Other MSW
Electornic Waste
Toxicity of Waste
Electronic Waste associated with
Electronic Products
Not all E-Waste is Created Equal
Up to Five
Pounds of Lead
Contains
Lead and Arsenic
Not all E-waste is toxic
Contains
Cadmium
Contains
Copper
Contains
Ceramics
Contains
Aluminum
Electronic Waste associated with
Electronic Products
Is the
U.S. a
Bad
Actor?
In MSW,
YES!
Electronic Waste associated with
Electronic Products
Is the
U.S. a
Bad
Actor?
In E-Waste,
YES!
Electronic Waste associated with
Electronic Products
Source: MIT/NCER Report (2013). Quantitative Characterization of Domestic and Transboundary Flows of Used Electronics
http://www.step-initiative.org/files/step/_documents/MIT-NCER%20US%20Used%20Electronics%20Flows%20Report%20-%20December%202013.pdf
Recycling associated with
Electronic Products
Electronics
Recycling
Source: http://www.ewaste.com.au
Recycling Electronic Waste is
complex and involves:
• Sorting the waste into different
categories for materials recovery
and processing
• Reducing the waste in size to
enable further sorting
• Separating metals (copper,
aluminum, brass) from non-
metallic materials
• Extracting precious metals (gold,
platinum, silver)
• Separating plastic from glass
When done properly, these recycling
processes cause minimal harm, but..
Some estimate as much as 70% of the world’s electronic waste is “dumped” in China
Although it is a violation of the Basel Convention to export electronic waste to
developing countries, there is no effective way to track where our waste is going.
Informal
Economies
Poverty+ =
Cherry Picking
Low Recovery Rates
Decimated Ecosystems
Rudimentary Practices
Lack of Occupational
Health Safeguards
Public Health Crises
When recycling is done poorly or incompletely, it creates environmental problems.
Image Courtesy of Fairphone
Recycling associated with
Electronic Products
What happens to E-Waste when it is "Recycled"?
Image Source: Wikimedia Commons
Uncontrolled Dumping
Burning
Shredding & Dismantling
Leaching
Recycling associated with
Electronic Products
What happens to E-Waste when it is "Recycled"?
Image Source: Wikimedia Commons
Burning
• Generates fumes which pollute air
• Creates fly ash which induces
breathing and respiratory problems
Generates by-products which:
• Leach toxins into soils, surface water,
and ground water
• Generate harmful fumes
• Produce fine particles which can
travel long distances and cause long
term, negative health impacts
Recycling associated with
Electronic Products
Consequences to Environment and Ecosystem:
In addition to this incredible range of impacts on human health across wide geographical areas,
particles released by burning can contaminate soil on land and sediment in waterways which
influences food supplies, drinking water availability, biodiversity, and food chain integrity
Burning doesn’t just impact
those involved in improper
WEEE recycling, but can also
affect uninvolved people
hundreds or thousands of miles
away
Unregulated burning of electronic waste can result in (a) large particles that are respiratory
irritants to local communities, but are largely “stopped” by the upper respiratory tract; and (b)
small particles that can travel hundreds or thousands of miles away, causing respiratory
irritation and nose, throat, lung, and systemic health impacts over short and long term.
Recycling associated with
Electronic Products -- Burning
What happens to E-Waste when it is "Recycled"?
Image Source: Wikimedia Commons
Uncontrolled Dumping
Generates by-products which:
• Leach toxins into soils, surface water,
and ground water
• Generate harmful fumes
• Produce fine particles which can
travel long distances and cause long
term, negative health impacts
Recycling associated with
Electronic Products
What happens to E-Waste when it is "Recycled"?
Image Source: Wikimedia Commons
Shredding & Dismantling
• Produces fine particles which can
travel long distances and cause long
term, negative health impacts
Generates by-products which:
• Leach toxins into soils, surface water,
and ground water
• Generate harmful fumes
• Produce fine particles which can
travel long distances and cause long
term, negative health impacts
Recycling associated with
Electronic Products
Consequences to Human Health:
Dismantling and Shredding releases contaminated dust into the air and can be ingested by
workers and others in local communities containing these unregulated WEEE sites.
Chronic inhalation of dust can ultimately degrade and compromise the body’s
defense systems, making it more vulnerable to a wide range of diseases over the
long haul.
Recycling associated with
Electronic Products-- Dismantling
What happens to E-Waste when it is "Recycled"?
Image Source: Wikimedia Commons
Leaching (Hydrolytic Processes)
• Extracts precious metals and other
valuable materials from used electronics
• Produces effluent (liquid waste) which
can contaminate surface water and soil
• Generates harmful fumes
Generates by-products which:
• Leach toxins into soils, surface water,
and ground water
• Generate harmful fumes
• Produce fine particles which can travel
long distances and cause long term,
negative health impacts.
Recycling associated with
Electronic Products
Consequences to Environment and Ecosystem:
Cyanide salt and hydrochloric acids are commonly used for these leaching processes, which can
upset pH in water and soil, causing large disruptions in ecosystem health through loss of
biodiversity and loss of population in certain species.
What is Leaching?
Leaching is the process of
chemically processing circuit
boards (or similar electronics) to
separate desired materials (like
gold and other precious metals)
from the rest of the electronics.
Consequences to Human Health:
Mercury amalgamation is often used to extract precious metals, in a similar process to leaching.
Mercury poisoning through exposure to mercury during leaching and consumption of
contaminated water and food (especially foods higher up on the food chain) causes peripheral
neuropathy (loss of feeling in hands and feet) and long term damage to brain, kidneys, and lungs.
Recycling associated with
Electronic Products
E-Waste
What's the Solution?
While engineers can't limit
all environmental impacts
of e-waste, they can take
certain steps to reduce
toxicity of e-waste. For
example, specifying RoHS
(Restriction of Hazardous
Substances, an EU
directive) limits specific
and high risk, hazardous
materials in electronics.
Source: http://www.rohsguide.com/
Substances limited by RoHS
• Lead (Pb): < 1000 ppm
(solder, cable, sheeting,
glass of cathode-ray tubes)
• Mercury (Hg): < 100 ppm
(electrical and electronic
appliances, batteries, switches, thermostats, and
fluorescent lamps.
• Cadmium (Cd): < 100 ppm
(electronic equipment, batteries, and pigments)
• Hexavalent Chromium (Cr VI) < 1000 ppm
(decorative or protecting coatings in electronic
equipment)
Recycling associated with
Electronic Products-- Solutions
What's the Solution?
While engineers can't limit
all environmental impacts
of e-waste, they can take
certain steps to reduce
toxicity of e-waste. For
example, specifying RoHS
(Restriction of Hazardous
Substances, an EU
directive) limits specific
and high risk, hazardous
materials in electronics.
Source: http://www.rohsguide.com/
Substances limited by RoHS
• Polybrominated Biphenyls (PBB);
• Polybrominated Diphenyl Ethers (PBDE)
<1000 ppm (flame retardants)
• Bis(2-Ethylhexyl) phthalate (DEHP)
• Benzyl butyl phthalate (BBP)
• Dibutyl phthalate (DBP)
• Diisobutyl phthalate (DIBP)
< 1000 ppm
(softeners for PVC and wire insulation)
Recycling associated with
Electronic Products-- Solutions
What's the Solution?
To reduce the volume (amount) of the
waste stream, engineers can also
design and advocate for modular
designs. These modular designs allow
electronics to replace only what is
broken or what needs to be updated on
an electronic device or appliance.
For example, Google’s Project Ara would
allow users to buy and customize
numerous aspects of their smartphone
(memory, camera, processing, etc.) in a
modular design. Although the project is
now abandoned, the need for more
modular phones still exists!
Source: http://www.pocket-lint.com/news/127564-google-s-project-ara-modular-smartphone-everything-
you-need-to-know
Recycling associated with
Electronic Products-- Solutions
What's the Solution?
To reduce the volume
(amount) of the waste
stream, engineers can also
design a product for easy
service and maintenance.
For example, HP's Z1
computer is designed so that
everything from graphics to
hard drive can be replaced
without any tools.
Source: http://www8.hp.com/us/en/workstations/z1-g2.html
Recycling associated with
Electronic Products-- Solutions
What's the Solution?
To reduce the volume
(amount) of the waste
stream, engineers can also
design a product to last much
longer.
For example, some electronic
devices and appliances do
last a lifetime (or almost):
Thinkpad 42, toasters, alarm
clocks, kitchen aid mixers...
Why not add to the list?
Recycling associated with
Electronic Products-- Solutions
Natural Resource Extraction
Manufacturing/Production
Distribution
Use/Consumption
Disposal
Through available NGO resources, conflict
minerals can be sourced from conflict-free areas.
For those involved in designs involving
semiconductor or micro-fabrication, processes
can be optimized to reduce water usage
Efficiency, reduced power consumption,
standby, and sleep modes are essential.
Electronics can be designed to reduce the
volume and impact of the e-waste stream.
For high volume designs, more local sourcing
can make a big difference in distribution costs.
Some Environmental Considerations in the
Design of Electronic Products
Complete Educational Materials
(including assignments, quizzes, and
recorded lectures) on the topic of
Environmental Considerations
can be found at:
http://www.comingalongside.org/Environmental_Consequences/

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Environmental Considerations in Electronic Product Design

  • 1. Real World Considerations in the Design of Electronic Products Environmental Considerations http://www.comingalongside.org/Environmental_Consequences/
  • 2. Environmental Constraints in Engineering Design Environmental constraints in an engineering design are about: Designing to the operating environment Designing to external (environmental) regulations Designing to these constraints is required, not optional! Environment constrains must constrain impacts on
  • 3. often hurts the environment Other Environmental Considerations in Engineering Design Impacts to the Environment or limits imposed by the environment extend far beyond what is required for “good” design. A wide range of negative impacts on air, water, soil, and other detrimental impacts to the environment and to human health should be considered in ethical engineering design.
  • 4. Natural Resource Extraction Manufacturing/Production Distribution Use/Consumption Disposal Part 1: Gold & Conflict Minerals The Price of Extraction Some Environmental Considerations in the Design of Electronic Products
  • 5. The Natural Resource: Gold Where is Gold Used? 1. Plugs and Sockets, 2. Computer Backplates, 3. Printed Circuit Boards, 4. Integrated circuits, 5. Switches and Relays 6. Many Other Contacts Natural Resource Extraction and Electronic Products Did you Know? The Electronics Industry uses over 350 tons of gold annually, and ranks third in gold use after jewelry and coins.
  • 6. The Natural Resource: Gold Did you Know? The more high-end the electronics, the more reliability is expected, and the more gold is used in those electronics. Why Gold? 1. Low contact resistance 2. Very malleable & ductile 3. Great corrosion resistance 4. High thermal conductivity (dissipates heat quickly) Natural Resource Extraction and Electronic Products
  • 7. The Natural Resource: Gold Did you Know? According to the Dodd-Frank Act of 2010 -- Public companies in the U.S. are required to disclose use of conflict sourced minerals What's the Problem? Gold mining has been linked to illegal armed and militia activity in several areas of the world, resulting in human rights violations (including child labor) and limiting the ability of developing communities to emerge from poverty. Natural Resource Extraction and Electronic Products
  • 8. The Natural Resource: Gold – A Conflict Mineral Did you Know? A list of companies that honor the Conflict-Free Gold Standard can be found here: http://www.gold.org/about-us/our-members What's the Solution? Purchasing gold from companies that source from mines that meet the Conflict Free Gold Standard ensures that gold purchased is either from conflict-free areas or from conflict-affected areas where mining gold has positive socio- economic effects. Natural Resource Extraction and Electronic Products
  • 9. The Natural Resource: Other Conflict Minerals Did you Know? Tin, Tantalum, and Tungsten are also Conflict Minerals for which the Conflict Free Sourcing Initiative provides resources to source & access conflict-free minerals. What's the Solution? Other conflict materials whose overall volume is a lesser amount may not have highly visible and accessible conflict- free standards to follow – leaving it up to the team and organization using these materials to acquire these materials responsibly. Natural Resource Extraction and Electronic Products
  • 10. Natural Resource Extraction Manufacturing/Production Distribution Use/Consumption Disposal Part 2: Semiconductor Manufacturing The Price of Water Usage Some Environmental Considerations in the Design of Electronic Products
  • 11. What's the Problem? As engineering designs get smaller and more integrated, as technology continues to depend on increasingly smaller components and devices - the manufacturing processes required to produce components must be cleaner and cleaner, thus making greater and greater demands on water during manufacturing. Did you Know? Making one square meter of printed circuit board can use up to 1.5 cubic meters of water. Manufacturing of Electronic Products
  • 12. What's the Problem? Every step in the semiconductor fabrication process requires cleaning to ensure that particles and impurities do not disrupt or destroy the functionality of the integrated circuit. Cleaning requires rinsing. Rinsing requires water. A semiconductor fabrication plant can consume over 4 million gallons of water a day. Did you know? There are dozens of semiconductor fabrication facilities in the world, many in places like Arizona where water is scarce, creating tension and conflict with local communities over water usage. Manufacturing of Electronic Products
  • 13. What's the Problem? Making water clean enough to clean chips has to remove: • Organic and inorganic compounds • Particles • Dissolved gases and more And involves ion exchange, electro-deionization, reverse osmosis, degasification, microfiltration, ultrafiltration, and ultraviolet irradiation Did you Know? 1500 gallons of city water are needed to make 1000 gallons of ultra pure water. Manufacturing of Electronic Products
  • 14. What's the Solution? For an engineer involved in the manufacturing of electronics: 1. Convert wet processes to dry processes in the manufacturing process itself 2. Optimize processes to reduce water usage 3. Recycle spent, ultrapure water Did you Know? Even after use, ultrapure water is cleaner than city water Manufacturing of Electronic Products
  • 15. Electrical and electronic engineers are uniquely positioned to reduce component count in electronics designs because of their capacity to redesign & optimize circuits. What's the Solution? For a design engineer: Avoid over-specifying the design. Remain within the true requirements of operation to minimize the total number of electronic components in a design or product. ? Manufacturing of Electronic Products
  • 16. Did you Know? Cell phones now consume more integrated circuits than computers What's the Solution? For a design engineer: Incorporate modular/semi-modular designs to increase device/product lifetime. Manufacturing of Electronic Products
  • 17. Natural Resource Extraction Manufacturing/Production Distribution Use/Consumption Disposal Part 3: From Factory to Consumer The Price of Transport Some Environmental Considerations in the Design of Electronic Products
  • 18. What's the Problem? The environmental impacts of transporting raw materials from their source to the point of manufacture and from the point of manufacture to their point of use are many, varied, and significant. While in many situations, the amount of impact is proportional to the distance travelled, this is not always the case. Distribution and Transport of Goods & Products
  • 19. Distribution and Transport of Goods & Products Did you Know? Transportation burns most of the world's petroleum
  • 20. What's the Problem? Greenhouse gases are measured in carbon dioxide equivalents and include emissions of carbon dioxide, nitrous oxide, methane, and ozone. Did you Know? Because they emit greenhouse gases at high altitudes, airplanes have much greater greenhouse gas effects that ground-based transport! Distribution and Transport of Goods & Products
  • 21. What's the Problem? Greenhouse gases are measured in carbon dioxide equivalents and include emissions of carbon dioxide, nitrous oxide, methane, and ozone. Did you Know? Nitrous Oxide is about 300X more potent than CO2 in greenhouse gas impact Distribution and Transport of Goods & Products
  • 22. Is shipping as good as its greenhouse gas emissions numbers make it out to be? The Environmental Goodness of Transport by Shipping is murky. While air pollution and greenhouse gas emissions are inherently low compared to ground and air transport, ships contribute to unique and poorly quantified sources of pollution: • Solid waste disposal at sea • Dirty ballast water discharge • Transport of non-native and invasive species • Accidents and spills Distribution and Transport of Goods & Products
  • 23. What's the Bottom Line? While transport by ship on inland or oceanic waterways looks good, data on what ships do once they are out of port is not as accurate as track and rail data. Furthermore ship transport must be used for large volumes to be cost effective. Distribution and Transport of Goods & Products
  • 24. What's the Bottom Line? Trucks are involved in far more accidents, produce far more noise, emit far more air pollutants, and contribute far more to the greenhouse effect than rail transport. Distribution and Transport of Goods & Products
  • 25. What's the Bottom Line? Airplanes carry less than 1% of the world's freight. However: • Greenhouse gas effects are greatly amplified at high altitudes • Air is highly polluted but poorly understood during takeoff, climb- out, taxi, touchdown, and idle modes • The noise, congestion, and pollution associated with airports is high compared to other transportation hubs Distribution and Transport of Goods & Products
  • 26. What's the Solution? Reducing the environmental consequences of transporting everything from materials to finished products is a matter of understanding how far away they travel, how they are transported, how many suppliers are involved, how much packaging is involved, and so on. Understanding the supply chain is the first step. Distribution and Transport of Goods & Products
  • 27. What can Engineers do? Wherever possible, engineers can reduce the environmental consequences of transport by Sourcing materials, parts, and assemblies from more local sources. Buying local goes well beyond shopping at the local farmer's market! Distribution and Transport of Goods & Products
  • 28. What can Engineers do? Wherever possible, engineers can reduce the environmental consequences of transport by Choosing Rail over Road Transport. Fewer Greenhouse Gases, Less Air Pollution, Less Externalized Infrastructure Costs vs Distribution and Transport of Goods & Products
  • 29. What can Engineers do? Wherever possible, engineers can reduce the environmental consequences of transport by Considering maritime (ship) transport when practical constraints and economies of scale allow it. vs Less Air Pollution Fewer Greenhouse Gases, but full range of pollution is not well known Distribution and Transport of Goods & Products
  • 30. What can Engineers do? Wherever possible, engineers can reduce the environmental consequences of transport by reducing product weight or volume while being careful not to add additional environmental consequences from other stages in the product life cycle. Distribution and Transport of Goods & Products
  • 31. What can Engineers do? Wherever possible, engineers can reduce the environmental consequences of transport by reducing packaging volume, or using more environmentally friendly packaging. Distribution and Transport of Goods & Products
  • 32. Natural Resource Extraction Manufacturing/Production Distribution Use/Consumption Disposal Part 4: Consumer Electronics Power Consumption Some Environmental Considerations in the Design of Electronic Products
  • 33. What's the Problem? Despite major advances in energy efficiency in U.S. homes, homes in 2015 consume about the same amount of power as 1975 homes, mostly due to the increase in the use of consumer electronics. Source: Energy Information Administration (U.S.) Power Consumption during Use of Electronic Products
  • 34. What's the Problem? Consumer electronics are a major contributor to overall energy consumption in the home - about 12% of what the average American household consumes every year. Power Consumption during Use of Electronic Products
  • 35. What's the Problem? Power consumed in consumer electronics devices varies widely, making it critical to understand how much a device consumes as part of the big picture before deciding if and how to address it - whether that be as a consumer, engineer, or both! Power Consumption during Use of Electronic Products
  • 36. What's the Problem? Vampire power (that power drawn when an electronic device is not in use) is an unacceptably large portion of power consumed in the American home Source: Data adapted from NRDC https://www.nrdc.org/sites/default/files/home-idle-load-IP.pdf Power Consumption during Use of Electronic Products
  • 37. What's the Problem? Vampire power from consumer electronics is the worst offender among energy consumption vampires in the American home Idle Sleep Off Source: Data adapted from NRDC https://www.nrdc.org/sites/default/files/home-idle-load-IP.pdf Power Consumption during Use of Electronic Products
  • 38. What's the Solution? As engineers or others associated with product design, we can reduce power consumption in standby, sleep, or idle modes by: • Calculating power consumption of different components within a device • Identifying critical components (for standby, sleep, idle operation) • Disentangling critical from non-essential components • Designing for multiple levels of user-controlled, reduced power consumption Did you know? In a Desktop PC, the CPU can consume between 55 and 150 W of power, while the cooling fan consumes 6W or less Power Consumption during Use of Electronic Products
  • 39. What's the Solution? As engineers or others associated with product design, we can reduce power consumption in standby, sleep, or idle modes by being creative – using sensors to detect a user nearby or a user that is ready to use an electronic device. User Detection (using capacitive or other form of proximity sensing) Did you know? A "user sensing" front-end can consume less than 50mW, compared to 500mW or more typical of sleep and standby modes in many electronic devices. Power Consumption during Use of Electronic Products
  • 40. What's the Solution? As engineers or others associated with product design, we can reduce power consumption by leveraging existing devices to reduce overall power consumption Source: https://spinoff.nasa.gov/Spinoff2016/cg_1.html Did you know? NASA is developing a module that can readily connect to a smartphone and be outfitted with a range of gas sensors to detect toxic or harmful gases in the user's environment Power Consumption during Use of Electronic Products
  • 41. What's the Solution? As engineers or others associated with product design, we can reduce power consumption by integrating multiple functions in a single device to reduce overall energy usage. https://shop.smartthings.com/#!/products/smartsense-multi Did you know? Samsung SmartSense detects open/close movement, vibration (orientation or angle) and temperature all in one device Power Consumption during Use of Electronic Products
  • 42. What's the Solution? As engineers or others associated with product design, we can reduce power consumption by designing intermediate modes of operation to conserve power. Did you know? Smart lighting systems for buildings not only turn lights off when no one is present but dim in proportion to the amount of daylight present and can be adjusted through remote (internet) wireless control – creating multiple ways to conserve power 24 hours a day, seven days a week. Power Consumption during Use of Electronic Products
  • 43. Natural Resource Extraction Manufacturing/Production Distribution Use/Consumption Disposal Part 5: Electronic Waste Air, Water, & Soil Pollution Some Environmental Considerations in the Design of Electronic Products
  • 44. What is Electronic Waste? A Working Definition of E-Waste WEEE: Waste Electrical and Electronic Equipment The Little Things: Cell Phones, iPods … and other consumer electronics The Medium Things: Tablets, Personal Computers … and other home electronics The Big Things: Refrigerators, Televisions … and other appliances Image Source: Wikimedia Commons Electronic Waste associated with Electronic Products
  • 45. How much Electronic Waste (E-Waste or WEEE) are we looking at? What's the Problem? Few companies consider the environmental impact of their electronic products after the consumer has disposed of them. Because of the global complexity of the electronic waste stream (and lack of control over that stream) design and other engineers involved in product design can feel helpless to limit this impact. Did you Know? E-Waste is expected to reach 65 million tons in 2017 http://www.step-initiative.org/ Image Source: https://www.statista.com/chart/2283/electronic- waste/ Electronic Waste associated with Electronic Products
  • 46. Is there really an environmental impact problem? Is E-Waste Fact or Folly? Image Source: Wikimedia Commons Electronic Waste associated with Electronic Products
  • 47. 0 50 100 150 200 250 300 Municipal Solid Waste Electronic Waste MillionsofTons 2005 2013 In 2013, electronic waste made up 3.9% of total MSW In 2005, this number was 0.8% Maybe the E-Waste “Crisis” is just another hoax Electronic Waste associated with Electronic Products
  • 48. Common Forms of Non-Electronic MSW Isn’t E-waste mostly recycled just like other waste? NO 0 20 40 60 80 100 Auto Batteries Office Papers PET Bottles Percentage Trash Recycled 0 20 40 60 80 100 Televisions Computers & Peripherals Cell Phones Percentage Trash Recycled Common Forms of Electronic Waste Maybe the E-Waste “Crisis” is real. Electronic Waste associated with Electronic Products
  • 49. EPA Estimates of E-Waste Destination (2008/2010) 0 20 40 60 80 100 120 140 160 180 200 Televisions Computers & Peripherals Cell Phones MillionsofUnits Trash Recycled 0 20 40 60 80 100 120 140 160 180 Televisions Computers & Peripherals Cell Phones MillionsofUnits Trash Recycled MIT/EPA Estimates of E-Waste Destination (2010) Clearly, there is a rather wide margin of error Is E-Waste data accurate? Electronic Waste associated with Electronic Products
  • 50. What makes E-Waste Worse than most MSW? In the United States, it is estimated that 75% of heavy metals (lead, arsenic, mercury, etc.) in landfills come from electronic waste Volume of Waste Other MSW Electornic Waste Toxicity of Waste Electronic Waste associated with Electronic Products
  • 51. Not all E-Waste is Created Equal Up to Five Pounds of Lead Contains Lead and Arsenic Not all E-waste is toxic Contains Cadmium Contains Copper Contains Ceramics Contains Aluminum Electronic Waste associated with Electronic Products
  • 52. Is the U.S. a Bad Actor? In MSW, YES! Electronic Waste associated with Electronic Products
  • 53. Is the U.S. a Bad Actor? In E-Waste, YES! Electronic Waste associated with Electronic Products
  • 54. Source: MIT/NCER Report (2013). Quantitative Characterization of Domestic and Transboundary Flows of Used Electronics http://www.step-initiative.org/files/step/_documents/MIT-NCER%20US%20Used%20Electronics%20Flows%20Report%20-%20December%202013.pdf Recycling associated with Electronic Products
  • 55. Electronics Recycling Source: http://www.ewaste.com.au Recycling Electronic Waste is complex and involves: • Sorting the waste into different categories for materials recovery and processing • Reducing the waste in size to enable further sorting • Separating metals (copper, aluminum, brass) from non- metallic materials • Extracting precious metals (gold, platinum, silver) • Separating plastic from glass When done properly, these recycling processes cause minimal harm, but..
  • 56. Some estimate as much as 70% of the world’s electronic waste is “dumped” in China Although it is a violation of the Basel Convention to export electronic waste to developing countries, there is no effective way to track where our waste is going. Informal Economies Poverty+ = Cherry Picking Low Recovery Rates Decimated Ecosystems Rudimentary Practices Lack of Occupational Health Safeguards Public Health Crises When recycling is done poorly or incompletely, it creates environmental problems. Image Courtesy of Fairphone Recycling associated with Electronic Products
  • 57. What happens to E-Waste when it is "Recycled"? Image Source: Wikimedia Commons Uncontrolled Dumping Burning Shredding & Dismantling Leaching Recycling associated with Electronic Products
  • 58. What happens to E-Waste when it is "Recycled"? Image Source: Wikimedia Commons Burning • Generates fumes which pollute air • Creates fly ash which induces breathing and respiratory problems Generates by-products which: • Leach toxins into soils, surface water, and ground water • Generate harmful fumes • Produce fine particles which can travel long distances and cause long term, negative health impacts Recycling associated with Electronic Products
  • 59. Consequences to Environment and Ecosystem: In addition to this incredible range of impacts on human health across wide geographical areas, particles released by burning can contaminate soil on land and sediment in waterways which influences food supplies, drinking water availability, biodiversity, and food chain integrity Burning doesn’t just impact those involved in improper WEEE recycling, but can also affect uninvolved people hundreds or thousands of miles away Unregulated burning of electronic waste can result in (a) large particles that are respiratory irritants to local communities, but are largely “stopped” by the upper respiratory tract; and (b) small particles that can travel hundreds or thousands of miles away, causing respiratory irritation and nose, throat, lung, and systemic health impacts over short and long term. Recycling associated with Electronic Products -- Burning
  • 60. What happens to E-Waste when it is "Recycled"? Image Source: Wikimedia Commons Uncontrolled Dumping Generates by-products which: • Leach toxins into soils, surface water, and ground water • Generate harmful fumes • Produce fine particles which can travel long distances and cause long term, negative health impacts Recycling associated with Electronic Products
  • 61. What happens to E-Waste when it is "Recycled"? Image Source: Wikimedia Commons Shredding & Dismantling • Produces fine particles which can travel long distances and cause long term, negative health impacts Generates by-products which: • Leach toxins into soils, surface water, and ground water • Generate harmful fumes • Produce fine particles which can travel long distances and cause long term, negative health impacts Recycling associated with Electronic Products
  • 62. Consequences to Human Health: Dismantling and Shredding releases contaminated dust into the air and can be ingested by workers and others in local communities containing these unregulated WEEE sites. Chronic inhalation of dust can ultimately degrade and compromise the body’s defense systems, making it more vulnerable to a wide range of diseases over the long haul. Recycling associated with Electronic Products-- Dismantling
  • 63. What happens to E-Waste when it is "Recycled"? Image Source: Wikimedia Commons Leaching (Hydrolytic Processes) • Extracts precious metals and other valuable materials from used electronics • Produces effluent (liquid waste) which can contaminate surface water and soil • Generates harmful fumes Generates by-products which: • Leach toxins into soils, surface water, and ground water • Generate harmful fumes • Produce fine particles which can travel long distances and cause long term, negative health impacts. Recycling associated with Electronic Products
  • 64. Consequences to Environment and Ecosystem: Cyanide salt and hydrochloric acids are commonly used for these leaching processes, which can upset pH in water and soil, causing large disruptions in ecosystem health through loss of biodiversity and loss of population in certain species. What is Leaching? Leaching is the process of chemically processing circuit boards (or similar electronics) to separate desired materials (like gold and other precious metals) from the rest of the electronics. Consequences to Human Health: Mercury amalgamation is often used to extract precious metals, in a similar process to leaching. Mercury poisoning through exposure to mercury during leaching and consumption of contaminated water and food (especially foods higher up on the food chain) causes peripheral neuropathy (loss of feeling in hands and feet) and long term damage to brain, kidneys, and lungs. Recycling associated with Electronic Products
  • 65. E-Waste What's the Solution? While engineers can't limit all environmental impacts of e-waste, they can take certain steps to reduce toxicity of e-waste. For example, specifying RoHS (Restriction of Hazardous Substances, an EU directive) limits specific and high risk, hazardous materials in electronics. Source: http://www.rohsguide.com/ Substances limited by RoHS • Lead (Pb): < 1000 ppm (solder, cable, sheeting, glass of cathode-ray tubes) • Mercury (Hg): < 100 ppm (electrical and electronic appliances, batteries, switches, thermostats, and fluorescent lamps. • Cadmium (Cd): < 100 ppm (electronic equipment, batteries, and pigments) • Hexavalent Chromium (Cr VI) < 1000 ppm (decorative or protecting coatings in electronic equipment) Recycling associated with Electronic Products-- Solutions
  • 66. What's the Solution? While engineers can't limit all environmental impacts of e-waste, they can take certain steps to reduce toxicity of e-waste. For example, specifying RoHS (Restriction of Hazardous Substances, an EU directive) limits specific and high risk, hazardous materials in electronics. Source: http://www.rohsguide.com/ Substances limited by RoHS • Polybrominated Biphenyls (PBB); • Polybrominated Diphenyl Ethers (PBDE) <1000 ppm (flame retardants) • Bis(2-Ethylhexyl) phthalate (DEHP) • Benzyl butyl phthalate (BBP) • Dibutyl phthalate (DBP) • Diisobutyl phthalate (DIBP) < 1000 ppm (softeners for PVC and wire insulation) Recycling associated with Electronic Products-- Solutions
  • 67. What's the Solution? To reduce the volume (amount) of the waste stream, engineers can also design and advocate for modular designs. These modular designs allow electronics to replace only what is broken or what needs to be updated on an electronic device or appliance. For example, Google’s Project Ara would allow users to buy and customize numerous aspects of their smartphone (memory, camera, processing, etc.) in a modular design. Although the project is now abandoned, the need for more modular phones still exists! Source: http://www.pocket-lint.com/news/127564-google-s-project-ara-modular-smartphone-everything- you-need-to-know Recycling associated with Electronic Products-- Solutions
  • 68. What's the Solution? To reduce the volume (amount) of the waste stream, engineers can also design a product for easy service and maintenance. For example, HP's Z1 computer is designed so that everything from graphics to hard drive can be replaced without any tools. Source: http://www8.hp.com/us/en/workstations/z1-g2.html Recycling associated with Electronic Products-- Solutions
  • 69. What's the Solution? To reduce the volume (amount) of the waste stream, engineers can also design a product to last much longer. For example, some electronic devices and appliances do last a lifetime (or almost): Thinkpad 42, toasters, alarm clocks, kitchen aid mixers... Why not add to the list? Recycling associated with Electronic Products-- Solutions
  • 70. Natural Resource Extraction Manufacturing/Production Distribution Use/Consumption Disposal Through available NGO resources, conflict minerals can be sourced from conflict-free areas. For those involved in designs involving semiconductor or micro-fabrication, processes can be optimized to reduce water usage Efficiency, reduced power consumption, standby, and sleep modes are essential. Electronics can be designed to reduce the volume and impact of the e-waste stream. For high volume designs, more local sourcing can make a big difference in distribution costs. Some Environmental Considerations in the Design of Electronic Products
  • 71. Complete Educational Materials (including assignments, quizzes, and recorded lectures) on the topic of Environmental Considerations can be found at: http://www.comingalongside.org/Environmental_Consequences/