2. MicroTurn A/S:
High Precision, Internal Small Diameter Part Machining
Features:
•PVD Coated Tips in Denalloy
•Holders capable of both RH & LH usage
•All holders have coolant through
Benefits:
•Denalloy: Outperforms carbide by 10:1
•High wear resistance
•Extended tool life
Focus: Medical
Expansion In Process: Usage of KM Micro and KM Mini holders utilizing Denalloy tips
3. MicroTurn D / Mini Tools / Micro & Mini Copy Offering :
Small Part ID & OD Turning Focus
Features:
•Available in Steel / Steel with coolant /
Carbide with coolant
•Insert shape and pocket are perfectly
matched
•Through hardened holders (Up to 52 Rc)
•Many geometries and grades available
•Small coolant holes to maximize tool holder
strength
Benefits:
•Bi-directional feeding capability
•Cycle time reduction
•Higher feed potential (maximized strength)
Focus: Aerospace / Energy / Medical
Small portion shown of an expansive ID & OD program including ISO offering
4.
5. Vario System:
High Precision, Adjustable Fine-Boring System
Features:
•5:1 ratio allows for on machine
adjustments
•Interchangeable cassettes for variety
of insert geometry configurations
•Adaptable to multi-function special
tooling
Benefits:
•Set-up time reduction
•Economic machining of super alloys
•Elimination of other cutting processes
Focus: Energy / Transportation / Aero
Portion of a comprehensive Milling program within portfolio
6. DPC (Differential Pitch Chuck):
Milling Cutter System
Features:
•Perfectly designed for today’s live
tooling applications
•No modification required for
commercially available spindles
•Provides higher tool stability
compared to most standard end mills
Benefits:
•Set-up time reduction
•Expanding range of cutters available
•Compatible with ER16, ER20, and ER25
spindles
Focus: Energy / Transportation / Aero
Portion of a comprehensive Milling program within portfolio
7. Modulo D System:
Modular Tooling System for Multitasking Machines
Features:
•Cost effective & flexible solution for
multitasking machine operations
•Interchangeable insert carriers
•Patented, extremely rigid connection
with integrated coolant supply
Benefits:
•Set-up time reduction
•Low cost replacement if crash occurs
•Ability to supply custom solution
insert carriers at low cost and quick
delivery
Focus: Energy / Gen Eng / Aero
Standard program expansion to include KM & CAPTO
8. Custom Solution Capabilities:
Able to meet your special steel and insert needs
Features:
•Strong engineering and design staff
•Modern manufacturing environment
capable of machining a wide variety of
materials
•Quick response time with quotes and
approval prints
Focus: Expansive
Flexible manufacturing cells to meet your custom solution needs
14. Example of use
Application: Nozzle for dental ultrasonic cleaner, mat: AISI 420C+S
Before: KORLOY VCGT 130302 AK PC 230 -> 250 parts
poor surface quality
After: Denitool VCGT 130302-25 DX20 -> 650 parts
VCGT 130302-25 DS10 -> 1700 parts
V=25 ft/min Depth of cut = 0.1“ Feed = 0.0015“/rev.
15. Example
Application: Medical titanium part
Before: Horn VHM tools -> 5 parts (edge chipping)
After: Denitool MicroTurn A/S -> 150 parts
V=65 ft/min Depth of cut=0.025“ Feed= 0.0008“/rev.
16. Example
Application: Freezing valve, Material 316 Ti
Before: Sandvik CCMT 060202 PF GC 4025 -> insufficient
surface quality, 2nd operation necessary
After: Denitool CDGT 040102 FL DX30 -> Surface N6 ok.
V=165 ft/min Depth of cut=0.025“ Feed= 0.0025“/rev.
17. Example of use
Application: Flange for bearing, material 12L14
Before: CERAMETAL CCMT 060204 EN MT100 -> 430 parts
After: Denitool EPGT 050204 EN DX20 -> 680 parts
V=660 ft/min Depth of cut=0.04“ Feed= 0.008“/rev.
Roughing
dia 0.31“ -> 0.62“
18. Example of use
Application: Flange for bearing, die-cast zinc
Before: 2 operations on double spindle lathe -> 90 sec/part
tolerance problems, not conformal to SPC*
After: Denitool MiniCopy35°, VCGT 070202 -> 57 sec/part
front and back turning in 1 OP SPC ok.
n=4000 rpm Depth of cut=0.012“ Feed= 0.005“/rev.
*) SPC Statistical Process Control
