Join us for a free webinar with presenters David Kaley from Mitsubishi Electric Automation and Gregory Maloney from Iconics as they discuss some surprising ways to improve the energy efficiency of your manufacturing facility. With more attention being paid to the energy use of machines in factories as well as directives from the government for making motors more energy efficient, people are more interested than ever in how they can meet the emerging standards, operate more efficiently, and cut their energy costs. Highlights will include: Discovering how to use automation devices and systems already installed in plants today to gather data needed to understand consumption in a way that helps lower utility costs and greenhouse gas emissions Learning why synchronizing production process data with energy data enables greater visibility into energy usage, and discussing how efficiency improvements can be implemented The importance of metering energy assets in an industrial facility Identifying the low hanging fruits for energy saving opportunities and next steps

1. The Energy Efficient Factory:
Everything You Need to Know
About Smart Energy Management

2. Before We Start
 This webinar will be available afterwards at
designworldonline.com & email
 Q&A at the end of the presentation
 Hashtag for this webinar: #DWwebinar

3. Presenters
Moderator
Miles Budimir
Design World
Gregory Maloney
David Kaley
Iconics
Mitsubishi Electric Automation

4. Effective Energy
Management
By David Kaley
Energy
Solutions
Mitsubishi Electric Automation, Inc.
Page 5

5. Agenda
1
2
Energy Visibility in Plant and ISO 50001
3
Energy Audits
4
In Factory Energy Collection
5
Shadow Billing
6
Energy Visibility and Takeaways
7
Page 6
Utility Bill Structure
Energy Solutions

6. Utility Bill Structure
Rate Schedule/
Rate Tariff
Consumption/
Energy Charge
Demand/
Capacity Charge
Power Factor
Penalty Charge
Page 7

7. ISO 50001
Environmental /
sustainability
Government
regulation / EPA
Competitive edge
Rising cost of
energy
Energy savings
Page 8

8. Energy Audits
Billing Analysis
Monitoring
Recommendations
Estimated Savings
and ROI
Page 9
Energy Utility
Companies
Energy Service
Companies (ESCO)
Department Of
Energy’s Industrial
Technology Program

9. In Factory Energy Collection
When, Where, How and Why
energy is used
What load is causing the
peak demand?
Production • Motor Control Center • HVAC • Data Center • Lights • Office
Energy Monitoring
Software & Hardware
Discrete Meter
Meter Cluster
MCC Meter
HVAC Meter
Gas Meter
Page 10
Panel Based Metering

10. Machine/Process Level Monitoring
Energy
Performance
Indicator
(EnPI)
Page 11
Assign Energy
Values to
Individual
Products
Promotes Operator
Level Energy
Savings

11. Shadow Billing
Real-time
energy
metering
Power quality data
(harmonics, volt
disturbances)
Keep your
utility
in-check
Page 12
Historical
time-stamp
energy data
Department
level energy
usage
Approximate
billing information
in real-time

12. Energy Solutions
Variable
Frequency
Drives
Turning off
equipment
when not
needed
Power
factor
correction
Page 13
Behavioral
changes
Energy efficient
lighting
/incentives

13. Holistic Approach
Energy
modules
Power
meter
Demand management
solution
Pricing and event
signals
Utility
Facility energy usage
Aggregator
Pricing and
event signals
ISO
Facility (and load, optional) energy usage
Existing PLC
or meter
Optional
sub-metering
Page 14

14. Key Takeaways
Manage energy bills
and correlate energy
$ to plant floor
Energy Audits
Energy commitment
driven by
management
Page 15
Incentives
and tax
credits

15. Thank you for
listening.
Page 16
We appreciate
your time.

16. Reducing Energy Costs
Through Technology
Greg Maloney
Sustainability Solutions Engineer
© ICONICS, Inc.

17. © ICONICS, Inc.

18. Challenges Customers Are Facing
–
New Construction Has Higher Degree of
Integration
–
Integration of Existing Facilities
–
Disparate Control and Energy Systems
Islands of Information Managed by Different Vendors
–
No Single View of Facility or Campus
Scattered Information Causes People to Miss Patterns
–
IT Becomes More Involved
Integration Solutions Must Be IT Friendly
© ICONICS, Inc.

19. ICONICS Software Integration Platform
© ICONICS, Inc.

20. Need for Universal Connectivity
• OPC
– OPC-UA, Classic, .NET
• BACnet
• Database
– SQL, Oracle, x64 ODBC, x64 OLE DB
• SNMP
• Web Services
© ICONICS, Inc.

21. Advanced Analytics in Manufacturing
Corporate Energy Consumption YTD
Energy Cost by Cost of Goods Sold
Energy Cost % or Rev/ # of Goods
Plant Energy Consumption YTD
Energy Cost by Product Type
12 Month Total Energy Cost by Product
Production Consumption YTD
Energy Cost by Production Line
© ICONICS, Inc.

22. Mobile Solutions
phones
web
tablets
© ICONICS, Inc.

23. Universal Connectivity
 BACnet
 Siemens
 Alerton


•107 Buildings
Modbus
 PowerLogic
 Generators,
PDU
SNMP
 UPS
•2,000,000 points on campus
•350,000 points monitored in Solution
•Provide Meaningful Building Alarms
•Historian for Long-term Data
Storage
Smart
Buildings
Redmond, WA
© ICONICS, Inc.

24. © 2012 ICONICS, Inc

25. Redmond Results
•
•
•
•
© 2012 ICONICS, Inc

26. Thank you!
www.iconics.com/sustainability
© ICONICS, Inc.

27. Questions?
Iconics
Design World
Gregory Maloney
Email: greg@iconics.com
Phone: 508.216.1212
Miles Budimir
mbudimir@wtwhmedia.com
Phone: 440.234.4531
Twitter: @DW_Motion
Mitsubishi Electric Automation
David Kaley
Email: david.kaley@meau.com
Phone: 847.478.2213

28. Thank You
 This webinar will be available at designworldonline.com & email
 Tweet with hashtag #DWwebinar
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
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