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3-D Printing
Outline
 Introduction
 History
 What is 3-d printing??
 General principal
 How it work??
 Different method of 3-d Printing
 Print head
 Advantage
 Disadvantage
 Conclusion
 References
Introduction
 3D printing is a modern technology in which 3
dimensional objects are printed from digital data
 Three dimensional object is created by laying down
successive layers of material
History
 The technology for printing physical 3D objects from
digital data was first developed by Chuck Hull in
1984. He named the technique as Stereo lithography
and obtained a patent for the technique in 1986
What Is 3D Printing?
3D printing is a form of additive manufacturing in
which components are fabricated in an additive
fashion by adding successive layers of material
together
It is also known as:
Rapid prototyping
Additive manufacturing
The Basic Idea
The Basic Idea Cont.
 If you can slice an object
 You can glue the slices back together
 3D printing builds 3D objects layer by layer
 100-200 layers per inch
 And it is slow--a Lego block can take an hour to
make
 But it’s getting better—rapidly!
Additive Manufacturing:
The term additive manufacturing refers to
technologies that create objects through a sequential
layering process. Objects that are manufactured
additively can be used anywhere throughout the
product life cycle
General Principles
• Modeling
• Printing
• Finishing
Modeling
 Additive manufacturing takes virtual blueprints
from computer aided design (CAD)
or animation modeling software and "slices" them
into digital cross-sections for the machine to
successively use as a guideline for printing.
Printing
 To perform a print, the machine reads the design
and lays down successive layers of liquid, powder, or
sheet material to build the model from a series of
cross sections. These layers, which correspond to the
virtual cross sections from the CAD model, are
joined together or automatically fused to create the
final shape. The primary advantage of this technique
is its ability to create almost any shape or geometric
feature.
Finishing
 Though the printer-produced resolution is sufficient
for many applications, printing a slightly oversized
version of the desired object in standard resolution,
and then removing material with a higher-resolution
subtractive process can achieve a higher-resolution
How 3D Printing Work
A person creates a 3D
image of an item using a
computer-aided design
(CAD) software program.
The CAD information is
sent to the printer.
The printer forms the item
by depositing the material
in layers—starting from
the bottom layer—onto a
platform. In some cases
light or lasers are used to
harden the material.
Different Methods
• Stereo lithography
• Selective laser sintering (SLS)
• Fused deposition modeling (FDM)
• Ink-Jet 3D printing
Stereolithography
 Stereolithography is a process for creating three-
dimensional objects using a computer-controlled
laser to build the required structure, layer by layer. It
does this by using a resin known as liquid
photopolymer that hardens when in contact with the
air
Selective laser sintering
 Selective laser sintering (SLS) is an additive manufacturing
technique that uses a high power laser to fuse small
particles of plastic, metal (direct metal laser
sintering),ceramic or glass powders into a mass that has a
desired 3-dimensional shape
Fused deposition modeling (FDM)
• Commonly used for modeling, prototyping, and
production applications.
• Here a hot thermoplastic is extruded from a
temperature-controlled print head to produce
fairly robust objects to a high degree of accuracy.
Ink-Jet 3D Printing
 It creates the model one layer at a time by spreading
a layer of powder and inkjet printing binder in the
cross-section of the part.
 It is the most widely used 3-D Printing technology
these days
Print Head
 Industrial inkjet printing essentially means using inkjet
technology as a printing or deposition process in manufacturing
or on production lines
 While all inkjet technologies can fundamentally be described as
the digitally controlled ejection of drops of fluid from a print
head onto a substrate, this is accomplished in a variety of ways.
 There are 2-types of print head for the generation of liquid drops
Drop-On-Demand (DOD)
Continuous-Jet (CJ)
Drop-On-Demand (DOD)
Drop on demand (DOD) is a broad classification of
inkjet printing technology where drops are ejected
from the print head only when required.
The drops are formed by the creation of a pressure
pulse within the print head.
Continuous-Jet (CJ)
 a pump directs fluid from a reservoir to one or more
small nozzles, which eject a continuous stream of
drops at high frequency (in the range of roughly 50
kHz to 175 kHz) using a vibrating piezoelectric
crystal.
Value Propositions of 3d printing
 Fabrication on demand
 Shorter product development time due to rapid
prototyping
 Less reliance on logistics
 Mass customization
 Caters to each individual’s wants and needs instead
of mass production and consumption
Advantages
 print movable parts
 print items in remote locations
 ability to send items over internet and print out at
home
 plastic used is strong
Disadvantages
 no regulations on what can be made example
weapons
 kids could print out dangerous items
 provide advantages for criminals
 counterfeiting
 expensive
Fashionable Plaster
 This 3D-printed cast to
help repair broken bones
may be the future of
medical orthopedic casts.
3D-printed casts also bring
out the positive potential of
this emerging technology
Artificial Arms for Disabled
 Richard Van As, a South
African carpenter,
assembles a Robohand
and fits it to Liam
Dippenaar. Liam was
born without fingers on
his right hand. Makerbot
provided them with the
3D printing technology
that they used to print
the parts for the
Robohand.
Bionic ear
 Scientists, including an
Indian-origin researcher,
have created a 3D-printed
bionic ear that can "hear"
radio frequencies far
beyond the range of
normal human capability.
Using off-the-shelf printing
tools, the scientists at
Princeton University
explored 3D printing of
cells and nano particles,
creating the bionic ear.
Grow Your Own Organs
 Surgeon Dr. Anthony
Atala demonstrated
during TED an early-
stage experiment that
could someday solve the
organ-donor problem: a
3D printer that uses
living cells to print out a
transplantable kidney
Opportunities of Applications
 Unique back cover
 Printing your own spectacle
 Design & Use instead of Buy & Use
Potential New Businesses
 Printing shops
 Printing Leasing
 3-d Printing solutions
for self service
 Online printing services
Conclusion
 Nothing communicates ideas faster than a three-
dimensional part or model. With a 3D printer you
can bring CAD files and design ideas to life – right
from your desktop. Test form, fit and function – and
as many design variations as you like – with
functional parts
References
 [1]C.L., Leong, K.F., Chua, C.K., Du, Z., 2001. Dual material rapid prototyping
techniques for the development of biomedical devices. Part I. Space creation. Int. J.
Adv. Manuf. Technol. 18 (10), 717–723.
 [2] Lisa Harouni 3D printing entrepreneur available at:-
https://www.ted.com/talks/lisa_harouni_a_primer_on_3d_printing
 [3] Avi Reichental what next in 3d printing available at:
https://www.ted.com/talks/avi_reichental_what_s_next_in_3d_printing
 [4] Bastian Schaefer a 3d printed jumbo jet available at:-
http://www.ted.com/talks/bastian_schaefer_a_3d_printed_jumbo_jet?language=
en
 [5]Anthony atala printing a human kidney
https://www.ted.com/talks/anthony_atala_printing_a_human_kidney
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3 d printing

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3 d printing

  • 2. Outline  Introduction  History  What is 3-d printing??  General principal  How it work??  Different method of 3-d Printing  Print head  Advantage  Disadvantage  Conclusion  References
  • 3. Introduction  3D printing is a modern technology in which 3 dimensional objects are printed from digital data  Three dimensional object is created by laying down successive layers of material
  • 4. History  The technology for printing physical 3D objects from digital data was first developed by Chuck Hull in 1984. He named the technique as Stereo lithography and obtained a patent for the technique in 1986
  • 5. What Is 3D Printing? 3D printing is a form of additive manufacturing in which components are fabricated in an additive fashion by adding successive layers of material together It is also known as: Rapid prototyping Additive manufacturing
  • 7. The Basic Idea Cont.  If you can slice an object  You can glue the slices back together  3D printing builds 3D objects layer by layer  100-200 layers per inch  And it is slow--a Lego block can take an hour to make  But it’s getting better—rapidly!
  • 8.
  • 9. Additive Manufacturing: The term additive manufacturing refers to technologies that create objects through a sequential layering process. Objects that are manufactured additively can be used anywhere throughout the product life cycle
  • 10. General Principles • Modeling • Printing • Finishing
  • 11. Modeling  Additive manufacturing takes virtual blueprints from computer aided design (CAD) or animation modeling software and "slices" them into digital cross-sections for the machine to successively use as a guideline for printing.
  • 12. Printing  To perform a print, the machine reads the design and lays down successive layers of liquid, powder, or sheet material to build the model from a series of cross sections. These layers, which correspond to the virtual cross sections from the CAD model, are joined together or automatically fused to create the final shape. The primary advantage of this technique is its ability to create almost any shape or geometric feature.
  • 13. Finishing  Though the printer-produced resolution is sufficient for many applications, printing a slightly oversized version of the desired object in standard resolution, and then removing material with a higher-resolution subtractive process can achieve a higher-resolution
  • 14. How 3D Printing Work A person creates a 3D image of an item using a computer-aided design (CAD) software program. The CAD information is sent to the printer. The printer forms the item by depositing the material in layers—starting from the bottom layer—onto a platform. In some cases light or lasers are used to harden the material.
  • 15. Different Methods • Stereo lithography • Selective laser sintering (SLS) • Fused deposition modeling (FDM) • Ink-Jet 3D printing
  • 16. Stereolithography  Stereolithography is a process for creating three- dimensional objects using a computer-controlled laser to build the required structure, layer by layer. It does this by using a resin known as liquid photopolymer that hardens when in contact with the air
  • 17.
  • 18. Selective laser sintering  Selective laser sintering (SLS) is an additive manufacturing technique that uses a high power laser to fuse small particles of plastic, metal (direct metal laser sintering),ceramic or glass powders into a mass that has a desired 3-dimensional shape
  • 19.
  • 20. Fused deposition modeling (FDM) • Commonly used for modeling, prototyping, and production applications. • Here a hot thermoplastic is extruded from a temperature-controlled print head to produce fairly robust objects to a high degree of accuracy.
  • 21.
  • 22. Ink-Jet 3D Printing  It creates the model one layer at a time by spreading a layer of powder and inkjet printing binder in the cross-section of the part.  It is the most widely used 3-D Printing technology these days
  • 23. Print Head  Industrial inkjet printing essentially means using inkjet technology as a printing or deposition process in manufacturing or on production lines  While all inkjet technologies can fundamentally be described as the digitally controlled ejection of drops of fluid from a print head onto a substrate, this is accomplished in a variety of ways.  There are 2-types of print head for the generation of liquid drops Drop-On-Demand (DOD) Continuous-Jet (CJ)
  • 24. Drop-On-Demand (DOD) Drop on demand (DOD) is a broad classification of inkjet printing technology where drops are ejected from the print head only when required. The drops are formed by the creation of a pressure pulse within the print head.
  • 25. Continuous-Jet (CJ)  a pump directs fluid from a reservoir to one or more small nozzles, which eject a continuous stream of drops at high frequency (in the range of roughly 50 kHz to 175 kHz) using a vibrating piezoelectric crystal.
  • 26. Value Propositions of 3d printing  Fabrication on demand  Shorter product development time due to rapid prototyping  Less reliance on logistics  Mass customization  Caters to each individual’s wants and needs instead of mass production and consumption
  • 27. Advantages  print movable parts  print items in remote locations  ability to send items over internet and print out at home  plastic used is strong
  • 28. Disadvantages  no regulations on what can be made example weapons  kids could print out dangerous items  provide advantages for criminals  counterfeiting  expensive
  • 29. Fashionable Plaster  This 3D-printed cast to help repair broken bones may be the future of medical orthopedic casts. 3D-printed casts also bring out the positive potential of this emerging technology
  • 30. Artificial Arms for Disabled  Richard Van As, a South African carpenter, assembles a Robohand and fits it to Liam Dippenaar. Liam was born without fingers on his right hand. Makerbot provided them with the 3D printing technology that they used to print the parts for the Robohand.
  • 31. Bionic ear  Scientists, including an Indian-origin researcher, have created a 3D-printed bionic ear that can "hear" radio frequencies far beyond the range of normal human capability. Using off-the-shelf printing tools, the scientists at Princeton University explored 3D printing of cells and nano particles, creating the bionic ear.
  • 32. Grow Your Own Organs  Surgeon Dr. Anthony Atala demonstrated during TED an early- stage experiment that could someday solve the organ-donor problem: a 3D printer that uses living cells to print out a transplantable kidney
  • 33. Opportunities of Applications  Unique back cover  Printing your own spectacle  Design & Use instead of Buy & Use
  • 34. Potential New Businesses  Printing shops  Printing Leasing  3-d Printing solutions for self service  Online printing services
  • 35. Conclusion  Nothing communicates ideas faster than a three- dimensional part or model. With a 3D printer you can bring CAD files and design ideas to life – right from your desktop. Test form, fit and function – and as many design variations as you like – with functional parts
  • 36. References  [1]C.L., Leong, K.F., Chua, C.K., Du, Z., 2001. Dual material rapid prototyping techniques for the development of biomedical devices. Part I. Space creation. Int. J. Adv. Manuf. Technol. 18 (10), 717–723.  [2] Lisa Harouni 3D printing entrepreneur available at:- https://www.ted.com/talks/lisa_harouni_a_primer_on_3d_printing  [3] Avi Reichental what next in 3d printing available at: https://www.ted.com/talks/avi_reichental_what_s_next_in_3d_printing  [4] Bastian Schaefer a 3d printed jumbo jet available at:- http://www.ted.com/talks/bastian_schaefer_a_3d_printed_jumbo_jet?language= en  [5]Anthony atala printing a human kidney https://www.ted.com/talks/anthony_atala_printing_a_human_kidney