2. Introduction
Knitting Machine: It is the process of producing fabric by transforming
continuous stands of yarn into a series of interlocking loops, where
each raw of such loops hanging from the one immediately preceding it.
3. Classification of Knitting Machine:
Knitting machine is mainly classified into three, those are in the
below:
• Warp knitting machine
• Weft knitting machine
These are classified Two types Needle.
1. United needle,
2. Independent needle.
Here, flat bed and circular is the two types of independent needle.
11. Specification
• Machine Type: Double Jersey (Interlock)
• Brand: KIN TANSO
• Origin: China
• Diameter: 28”
• Guage (N.P.I): 24G
• Needle: 1356Pc
• Feeder: 36F
12. With the availability of a multi conversion system on JIUNN LONG's universal machine, knitters are
able to produce up to 300 structures as well as rib and interlock
fabrics. To enable these shuctuies to be produced, the machine is equipped with fixed 3 track dial
system and 4 track cylinder with interchangeable cams.
The changing of the cylinder and dials on the machines is a quick and simple operation making the
machines even flexible and versatile to meet market demands.
The central tolerance between cylinder and dial is controlled to within +/-0.01mm and the driving fears
are permanently immersed into an oil bath to extend the reliability of the machine and enable high
R.P.M. for high output. Digital control panel and inverter drives are standard equipment to ensure
smoother running in production.
13. The synopsis of Jiunn Long Knitting machine
Jiunn Long machines are bulit with robust structure for a longer life.
The cam block is designed for 3 tracks on dial and 4 tracks on cylinder
offered as standard equipment. It is more flexible and economic to the
factories where 2x2 machine are existed. As later only cams have to be
purchased for knitting 2x4 or 3x4 patterned fabrics.
Our machines are abIe to run upto 25-30 RPM but with lower decibel.
It is not necessary to lubricate the gears which are immersed in oil bath. An
automatic oil sprayer is equipped for smoothing the needle grooves and
tracks. For cleaning the needle beds, we offer a
blowing device. By all means we keep the machines from dust and abrasion.
Jiunn Long Knitting machines are designed and manufactured by an
intelligent and professional working group with the aid of CAD system and
delicate machine tools.
Our interlock machines are more easier to operate due to the Single needle
track adjustment.
14. The bracket of synchronized yarn Knitting system
The bracket set is our another favorite product and designed for adjusting all yarn
knitting system in the same time, and also for single feed adjusting.
4 TRACK CAM BLOCK
By prenise combination, our cam blocks with 3 track on dial and 4 track on cylinder
provide the machine with multifunctiuons, ln the event of changing to 36F cam
block, then more thicker fabrics with 12G below can be knitted. According to the
pattern variations, cams are exchangeable asper knitters' requirement . Also the
interchanges with 2-track and 4-track cylinder needles is for the purpose of
lowering the production cost. The adjustment of cams can be done independently
due to needle tracks being in separate mode, by which the fabrics appears to be
more silky and resilient. A wide range for the variations of construction will be
promised as well.
15. The Electronic Storage Yarn Feeder
The said yarn feeder possesses the facilities of stop motions and yam storage. It
offers even tension and motions and yarn storage. It offers even tension and
minimum breaks to the yarns. Furthermore a better quality with higher
productivity is achieved.
Yarn material:
There is no limitation for the raw material to be used,
such as linen, cotton, wool, silk, synthetic yarns and its
blends etc. The additional values will be increased
if those yarns are knitted together, with Lycra.
16. Application
The double knitted fabrics is widely used for apparels in spring and fall,
especially suitable for teenagers, ladies, sport and leisure wears.
The type of knit fabric:
Besides interlock and rib fabrics knitted on their respective machines; more
than 300 kind of fabrics with different patterns can be made on our
UNIVERSAL machines such as : brocade, stripe, crepe, bubble, double tier,
ladder, healthy, Rome fabrics and plaind etc.
Productivity:
For 24 hours running, approx,200-250kgs of fabrics can be produced per each
machine. ( The figure varies according to the types of fabrics , yarns, number
of feeds and the efficiency of operators.)
17. SPECIFICATION LIST:
THE UNIVERSAL KNITTING MACHINE HAVE 2x2,2x4,3x4 Type.
THE INTERLOCK KNITTING MACHINE HAVE 2x2 Type.
CYLINDER DIA GAUGE NO. OF FEED
UNIVERSAL
NO. OF FEED
INTERLOCK M/C
JLD 30"
12G~32G
36F, 60F, 72F 60F, 72F
JLD 32" 84F 60F, 84F
JLD 34" 36F, 60F, 72F, 84F 60F, 72F, 84F, 90F
JLD 36" 72F, 84F 72F, 84F, 96F
JLD 38" 72F, 88F 72F, 88F
JLD 40" 106F
18. TAKOK:1X1 RIB KNITTING MACHINE
CYLINDER DIA GAUGE NO. OF NEEDLE NO. OF FEED
JLD 30"
12G~32G
12G-14G 7450 VO
16G-22G 7450 VO
24G-28G 7441 VO
54F, 60F, 72FJLD 32"
JLD 34"
INTERLOCK MACHINE :
18G-22G up 6548VO, VOTA down 8348VO, VOTA
24G-28G up 6541VO, VOTA down 8341VO, VOTA
30G-34G up 6536VO, VOTA down 8336VO, VOTA
19. UNIVERSAL MACHINE:
2x2 l8G-22G VO, VOTA 7450 G05.
2x2 24G-28G VO, VOTA 7441 G04.
3x4 18G-22G VO, VOTA 7450 G05, V0 9950 GOl
V0 14050 G0l, G0Z, G03, G04
3x4 24G-28G VO. VOTA 7441 G04, V0 9941 GOl
V0 14041 GO1, G0Z, G03, G04
2x4l8C-22G VO. VOTA 7450 GO5
V0 14050 G0l, G0Z, G03, G04
2x424G-28G VO. VOTA 7441 G04
V0 l4041 GO1, GO2, G03, G04
20. New electronic control panel:
It is more sensitive than tranditionol central panel, which can supervise
abnormal status of knitting machine and show different related
numerical data, it is convenient for workers, handling the best produce
status and speed (RPM) , in order to keep the machine under normal
operation.
21.
22. Specification
• Machine Type: Single Jersey (Circular)
• Brand: FUKUHARA
• Origin: Japan
• Diameter: 26”-38”
• Guage (N.P.I): 14G-46G
• Feeder: 3.2F/inch
23. Main features and function of the
machine
• 3 position needle selection on both sides by SS actuators.
• The individual needle selection system using high performance SS
actuators ensures reliable and stable 3 position (K,T&W)needle
selection on both the cylinder and dial.
• Spring jack system is used for cylinder needle selection as the
conventional machine to ensure stable selection.
• Clip jack system is used for dial needle selection to ensure reliable
control of needle during loop formation.
• Capable of producing varied garment length fabric.
• Link - Links fabrics can be knitted by using both side transfer.
24. Uses
• Inner wear,
• T-shirts,
• Polo shirts,
• Cut and sew as well as sweater type
30. Specification
• Machine Type: Single Jersey (Circular)
• Brand: FUKAHAMA
• Origin: Taiwan
• Diameter: 21”, 22”, 23”
• Guage (N.P.I): 24G
• Needle: 1356Pc
• Feeder: 84F, 88F, 92F
• Supply ability: 1000 Set/Sets per Year
31. Uses
This machine produced us
Lacoste: It is similar to an Honeycomb fabric is manufactured from
mercerized cotton or polyester/cotton mixture yarn with dense loops
and it is widely used in t-shirt and casual tops.
Terry: Terry cloth is a fabric with uncut loops, or pile, deliberately
standing away from its ground base. Terry cloth is usually seen in
bath towels and bathrobes
PK: Pique is used in sportswear and formal cotton shirt fabrics,
demonstrating its versatility.
E.T.C
33. Conclusion
Modern circular knitting machines feature on-board computers (CPU)
complete with a display and a keyboard to monitor and control the
most important functions:
Speed
Number of machine revolutions (R.P.M)
Working hours
• Causes of machine stops
In interlock circular knitting machine, there are two needle bed.
One set of needles are mounted on a vertical cylinder & other set of
needles are mounted on horizontal dial.
The dial needles are face to face between the cylinder needles.