ESS-Bilbao Initiative Workshop. R&D Towards mitigation of cavitation damage in the SNS mercury target vessel
1. ESS Bilbao Initiative Workshop
Multi-MW Spallation Neutron Sources:
Current Challenges and Future Prospects
March 16-18, 2009
Bilbao, Spain
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3. Target-to-core vessel
inflatable seal
Mercury vessel
Target-to-Hg
piping seal
Water shroud
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200 WNR pulses on test target
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WNR: Weapons Neutron Research facility at the Los Alamos Neutron Science Center
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13. ,
Mercury filled test target being Simulation of test target response to
prepared for in-beam test beam show mercury pressure evolution
[Pa]
Mercury in state of cavitation
What is the tensile strength of mercury?
1.5 bar
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ABS: 3 pairs of
acoustic transducers
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SNS Target Test Facility
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– Specimens (DTS)
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Bubbler #2
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50.8 mm
25.4 mm
Bubbler #1 Storage
Tank
Mercury Pump
1.5 mm
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A B C
Bubbler #1 Bubbler #2 Bubbler #2
Helium Argon Helium
Series average Series average Series average
VF = 3.56E-04 VF = 1.34E-03 VF = 1.37E-03
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99 =
2.0E-03
1.8E-03
B1 01D-S01_04D-S02S07S08 140 sccm, Total VF = 1.29E-03
B2 140 sccm, Total VF = 4.74E-03
04D-S09S11
1.6E-03
B1 04Dec06State03 300 sccm, Total VF = 2.61E-03
B2
Number density [n/mm ]
300 sccm, Total VF = 3.46E-03
04Dec06State10
3
1.4E-03
1.2E-03
Smallest bubble:
0.12 mm equivalent radius.
1.0E-03
8.0E-04
Corresponds to 2005
damage test condition.
6.0E-04
4.0E-04
2.0E-04
0.0E+00
0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 2
Radius [mm]
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For coaxial flow For cross flow
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21. 6.0
A Edge
Bubble Diameter [mm]
Transmission
5.0
Acoustic
4.0
UL = 0
3.0
2.0
1.0
UL = 0 ; QHe = 10 sccm 0.0
4.5
B 4.0
Bubble Diameter [mm]
UL = 0.63 m/s
3.5
3.0
2.5
2.0
1.5
1.0
0.5
UL = 0.63 m/s; QHe = 10 sccm
0.0
3.0
C
Bubble Diameter [mm]
2.5 UL = 0.96 m/s
2.0
1.5
1.0
0.5
UL = 0.63 m/s; QHe = 100 sccm
0.0
0.1 1 10 100 1000
Gas flow rate [SCCM]
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23. ( #
bubble coalescence
Db =1.196 mm Db =1.049 mm
Fluent
CFX
Db =1.064 mm (measured)
23 Managed by UT-Battelle
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24. )
SNS Target configuration
TTF Target only has main flow
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27. 5
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Replaceable insert
Ri = 41 mm
Outer acrylic window
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Mercury flow quasi-
stagnation point.
Viewport
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Nominal Hg Flow,
Gas Flow = 1000
sccm
7A31903
Gas injection
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Mercury flow left to right
Gas Injected at this Nozzle
Vertical grooves (0.5 mm pitch, V 30 deg)
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33. 2010 - .
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Flow guides
increase flow
Hg Flow
velocity to more
prototypic SNS
conditions
Test surface with
33 mm
surface texturing
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HIGH intensity
1 σ_X = 13.5 mm
1 σ_Y = 4.5 mm
2σ
Rectangular target interior
4.8 MW SNS eq,
1.625 x 5.625”
MEDIUM intensity
1 σ_X = 21 mm
1 σ_Y = 7 mm
2σ
2.0 MW SNS eq.
LOW intensity
1 σ_X = 30 mm
1 σ_Y = 10 mm
2σ
1.0 MW SNS eq.
Total energy deposited in targets is maintained between conditions.
36 Managed by UT-Battelle
Intensity varied by changing beam spot size.
for the U.S. Department of Energy
37. 1
protons / Maximum
σ_X σ _Y
Target – Test No. of Pulses pulse length Comment
pulse Intensity
µ
x 1012 [µs] [mm] [mm] [p/mm2 x 1010]
(approx.) (half width) (half height)
LDV & PCD testing. Varied
RECT – LDV
95 0.1 – 27 0.3 14.8 – 33.6 4.6 – 10.4 5.6 intensities by changing profile and
various beam
protons
RECT – High Request smallest possible beam
100 26.5 0.3 15.4 5.2 5.25
Intensity spot with 3:1 aspect ratio
RECT – Medium This condition roughly splits low
100 26.6 0.3 20.2 6.1 3.43
Intensity and high
RECT – Low This is about the largest beam that
100 26.3 0.3 32.5 9.5 1.36
fits inside target at 2 σ
Intensity
RECT – textured Cone type textured test surface;
100 26.5 0.3 21.2 6.7 2.95
surface Gas puffing suspected not correct
RECT – Long Long pulse beam conditions still
100 45 ? 833 20.4 6.1 6.0 ?
pulse under study
Primary damage dependence on intensity scope
37 Managed by UT-Battelle
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Velocity (m/s)
-1
-2
1.2 1.4 1.6 1.8 2
Time (ms)
39 Managed by UT-Battelle
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40. 1. Band pass velocity data (15 – 300 kHz)
Omit 10 µs after pulse
2.
0.1
High
CPD = V 2 dt
intensity
CDP (mm2/s)
Medium
intensity
0.05
Low intensity
Interesting artifact is consistent
2 ms after incidence
0
2 3 4
Time (ms)
40 Managed by UT-Battelle
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