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Welding slag
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Fabrication of Welding Slag Cleaning Machine
Synopsis
Welding is the process of joining of two materials by using filler rod, while joining
the materials the high amount of heat is generated in welding surface, so oxidation
can take place over the job, in order to prevent the oxidation the flux material is
coated over the welded area
This flux coating is removed while send to the job for next operation like
machining, painting etc, but it a terries process to clean the flux manually, and it
need huge amount of skilled labor, in order to avoid that welding slag cleaning
machine is used. This machine has a circular wire brush which is mounted over the
shaft; this shaft is connected with electric motor
2. The job is hold in the fixture, this fixture setup is moved by rack and pinion
arrangement ,so by this too and fro motion job will move front and back againsed
the job ,so job will automatically cleaned easily.
3. Fabrication of welding slag cleaning
machine
WIRE BRUSH WHEEL
JOB FIXTURE
Bolt Nut mechanism
Handle
BASE
ADVANT
4. ADVANTAGES:
1. Production cost is very low.
2. No need of purchase special machine.
3. It is mainly very useful to hold the lengthy plate(1.5 feet) in
particular position.
5. Its operated and maintenance is simple.
6. It is compact and portable.
7. It can be efficiently used.
8. It is simple and rigid in construction.
9. Manufacturing cost in lesser than other cleaning machine.
DISADVANTAGE:
1. Small vibration occurs due to wire brush wheel attachment.
2. In order to avoid vibration the machine should be properly
foundation with the floor.
Application:
This device find place in.
1.It is used almost in all types if industries (Large ,
Small & medium scale industries ).
2.This machine is mainly used in manufacturing oriented industries.
3.This device is suitable to hold flat type plate.
(maximum length1.5 feet)