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GAM Overview



          Sold & Serviced By:


                                ELECTROMATE
                         Toll Free Phone (877) SERVO98
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GAM Overview

• GAM/Jakob started in 1990 by Gary Michalek
• GAM brought the Jakob Coupling to the North
  American Market
• GAM has 25% market share for the Bellows
  Coupling
• GAM Gear started in 1998 by Gary Michalek
  and Craig Van den Avont
• Launched our first in-house developed
  product in 2004                      Sold & Serviced By:


                                                             ELECTROMATE
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GAM 2009




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                                 ELECTROMATE
                          Toll Free Phone (877) SERVO98
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Gearboxes For Every Application
      Inline                                    Right Angle
                      EPL-W                            DL-DW                                HPS-W
                                 DS-H
       SPL-W


                       EPL-X                             DL-PW                               HPS-H
                                        DS-T
         SPL-K


                        UPL             DS-F                   PL-W                             HPS-T
           SPL-F

                                                                                                  HPS-R
                                               DS-H              PL-H
                 FP       SSP




                         EPL-H                 RPL-H
Linear Mount                                                                     LSK
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                                                                                             ELECTROMATE
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Servo Couplings & Safety Couplings
Bellows, Elastomer and Safety Couplings




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                                                         ELECTROMATE
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Linear Mount Products
Linear Mount Products
 EPL-H

               LSK




  RPL-H              Sold & Serviced By:


                                           ELECTROMATE
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Engineered Solutions


      +                                        =



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                                             ELECTROMATE
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Engineered Solutions

                      Splined Shafts




Special Housing                    Sold & Serviced By:


                                                         ELECTROMATE
Length                                            Toll Free Phone (877) SERVO98
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Engineered Solutions

                    Customized Shafts




Customized Output

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                                                          ELECTROMATE
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Gearboxes For Every Application
Highest Precision       High Precision          Precision
        ------------Highest Precision 1-4 arcmin-----------------

               SPL-W                     DS-W                          DS-F



               SPL-K                     DS-T                          DS-H



                SPL-F
                                                            Sold & Serviced By:


                                                                                  ELECTROMATE
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Gearboxes For Every Application
Highest Precision      High Precision           Precision
        --------------High Precision 5-8 arcmin-----------------

               FP                       HPS-W                          HPS-T



               DL-DW
                                        HPS-H                          HPS-R


               DL-PW
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                                                                                  ELECTROMATE
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Gearboxes For Every Application
Highest Precision      High Precision           Precision
        ------------------- Precision 10-15 arcmin-----------------

            EPL-W                  EPL-H                         PL-W



            EPL-X                    RPL-H                          PL-T



            UPL                      SSP                         PL-H
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                                                                             ToELECTROMATE
                                                                                Linear
                                                                           Toll Free Phone (877) SERVO98
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                                                                          To Couplings
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Dyna Series Output Options
     DS-W   DS-T




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                                             ELECTROMATE
                                      Toll Free Phone (877) SERVO98
     DS-H      DS-F                    Toll Free Fax (877) SERV099
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Dyna Series Features
                                            High Precision Ground Gears
   Hypoid Gearing                                 (DSX Version)
(15:1 in a single stage)

                                                      Up to 100:1 in 2
Bellows Coupling                                       Stages using
  on the Input                                        Planetary Input




                                                           Sold & Serviced By:


High Quality               Tapered Roller                                        ELECTROMATE
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Synthetic Oil                Bearings
                                                                           Toll Free Fax (877) SERV099
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Dyna Series Features
• Up to 15:1 in a single stage
  (100:1 in two stages)
• Fewer components to wear
• Rated for 30,000 hours of life
• High Torques
• High Speeds
• High Efficiencies
• Standard backlash < 4 arcmin   Dyna Series
  Reduced backlash < 2 arcmin
  Extreme backlash < 1 arcmin (DSX version)    Sold & Serviced By:


                                                                     ELECTROMATE
                                                              Toll Free Phone (877) SERVO98
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Dyna Series Summary
• DS – Dyna Series right angle gearboxes
• DSX – Dyna Series Extreme Performance
   –   High precision ground gears
   –   Backlash < 1 arcmin
   –   High angular accuracy
   –   Low noise
• 4 Output Options
• 8 Frame Sizes- 55mm to 190mm
• Ratios from 3:1 to 100:1 standard
  (Higher ratios available upon request)


                                              Sold & Serviced By:


                                                                    ELECTROMATE
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Bellows Coupling Input


• With EASY Clamp for easy install or un-install
• Customized for each motor
  (no sleeve or bushing used)
• Allows for thermal expansion of the motor shaft
• Keyways are possible



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                                                                    ELECTROMATE
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                                             DS DL                      SPL              FP
Tapered Roller Bearings

 • Allows high radial loading
 • Allows high axial loading
 • Increases total gearbox stiffness




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                                                   ELECTROMATE
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                            DS DL                      SPL              FP
Synthetic Oil Lubrication
• Uniformly dissipates heat
• Lubrication for life
• Allows for wide temperature range
  (-10 to +100 degrees C)




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                                                 ELECTROMATE
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                          DS DL                      SPL              FP
High Precision Ground Gears


    •   Lower backlash
    •   Higher accuracy
    •   Improved efficiencies
    •   Better torque transmission
    •   Less noise

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                                                      ELECTROMATE
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                               DS DL                      SPL              FP
Ring Gear Machined into Housing

       • Allows greater
         torque transmission
       • Eliminates the worry
         of slipping




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                                DS DL                      SPL              FP
Hypoid Gearing
                                         Sliding



• Hypoid gearing is a variation of the
  spiral bevel
• Tooth action of the gears is a
  combination of rolling and sliding
                                                                             Rolling
• Allows High ratios in a single stage
  over standard bevel gears
• Combines the space and configuration
  advantages of worm gearing with the               Sold & Serviced By:


                                                                          ELECTROMATE
  efficiencies of spiral bevel gearing                             Toll Free Phone (877) SERVO98
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                                                   DS DL
Synthetic Oil Lubrication
• Uniformly dissipates heat
• Lubrication for life
• Allows for wide temperature range
  (-10 to +100 degrees C)




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                                                 ELECTROMATE
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                          DS DL                      SPL
SPL Features
   High Quality                 Ring Gear Machined
   Synthetic Oil                  into the Housing

                                       Tapered Roller
                                         Bearings




High Precision
Ground Gears

          Planetary                      Sold & Serviced By:


                                                               ELECTROMATE
           Gearing                                      Toll Free Phone (877) SERVO98
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SPL Series Summary

  • Low Backlash planetary gearbox
  • 4 Sizes available
  • Drop-in for many other precision
    planetary gearboxes
  • Ratios from 4:1 to 100:1
  • 3 Output Versions


                             Sold & Serviced By:


                                                   ELECTROMATE
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FP-Series Features
Compact Design
                                   Ring Gear cut
                                  into the housing


                                  Flange output for high
                                    torsional stiffness




                                          Sold & Serviced By:


Planetary gearing                                               ELECTROMATE
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FP-Series Summary

  •   4 Sizes available
  •   Compact design
  •   High torsional stiffness
  •   Ratios 3 to 100:1
  •   Allows for various unique system
      designs



                              Sold & Serviced By:


                                                    ELECTROMATE
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DL Output Options




     DL-DW                       DL-PW
Drop-in for our highest       Drop-in for many
precision Dyna-Series        planetary gearboxes
                                         Sold & Serviced By:


                                                               ELECTROMATE
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DL Features
                                    Hypoid Gearing
                                 (15:1 in a single stage)

                                             Bellows Coupling
                                               on the Input




Tapered Roller
                 High Quality                      Sold & Serviced By:


                                                                         ELECTROMATE
  Bearings       Synthetic Oil                                    Toll Free Phone (877) SERVO98
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DL Series Summary

• Advantages of a precision right angle at
  the price of an in-line!
• Drop-in for either the GAM Dyna Series
• Drop-in for many in-line planetary boxes
• 3 Sizes available
• Ratios 5:1 to 150:1


                                  Sold & Serviced By:


                                                        ELECTROMATE
                                                 Toll Free Phone (877) SERVO98
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                               Back to High Precision  www.electromate.com
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HPS/HPX Output Options

                                                     HPS-T



        HPS-W




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                                                     ELECTROMATE
                                              Toll Free Phone (877) SERVO98

HPS-H                  HPS-R                   Toll Free Fax (877) SERV099
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HPS/HPX Features
  High Precision                       Spheroidal graphite iron
 spiral bevel gears                      housing for highest
                                          rigidity available


Bellows Coupling                               Tapered Roller
  on the Input                                   Bearings




                            High Quality         Sold & Serviced By:


                                                                       ELECTROMATE
                            Synthetic Oil                       Toll Free Phone (877) SERVO98
                                                                 Toll Free Fax (877) SERV099
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                                                                     sales@electromate.com
HPS/HPX Summary

• Highest quality spiral bevel gearbox on the
  market
• HPX option for extremely high output torque
• Highest efficiency >98%
• Ratios from 1:1 to 5:1
• All versions available with a motor mount


                                    Sold & Serviced By:


                                                          ELECTROMATE
                                                   Toll Free Phone (877) SERVO98
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EPL Series




     EPL-X                      EPL-W
New improved NEMA
                                        Sold & Serviced By:

version gives a higher output                                 ELECTROMATE
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torque!                                                 Toll Free Fax (877) SERV099
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EPL-Features
                         Honed Gears with large face width

                                    Heavy Duty Bearings
                                20,000 Hrs at rated torque & speed



                                     Light weight construction




                                                   Sold & Serviced By:


                                                                         ELECTROMATE
Lubricated for life                                               Toll Free Phone (877) SERVO98
                                                                   Toll Free Fax (877) SERV099
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EPL Series Summary
• Available in metric, NEMA, or hollow
  output face
• Performance vs. price makes this the
  best value in the industry
• Highly customizable
                             NEW 50mm size!
• 5 sizes available
   – Metric= 050, 064, 084, 118, 150
   – NEMA=17, 23, 34, 42, 56
• Ratios 3:1 to 1000:1
                                       Sold & Serviced By:


                                                             ELECTROMATE
                                                      Toll Free Phone (877) SERVO98
                                                       Toll Free Fax (877) SERV099
                                   Back to Precision        www.electromate.com
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Stainless Steel Series Features
 Threaded                   Stainless Steel externals
 plug                           • Food grade grease
                                • Perfect for medical or
                                  food grade applications




Dual ball bearings
                                                   Sold & Serviced By:




             Viton Seals    O-ring sealed to the motorELECTROMATE Toll Free Phone (877) SERVO98
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Stainless Steel Series Summary
• 3 Frame Sizes 70, 90, 120
• Ratios 3:1 to 100:1
• 5:1 and 10:1 will be stocked
• IP 66 rating
• Ready for wash-down & medical
applications right off the shelf
                                      Shown with KG all
                                   stainless steel coupling!



                                               Sold & Serviced By:


                                                                     ELECTROMATE
                                                              Toll Free Phone (877) SERVO98
                                                               Toll Free Fax (877) SERV099
                                            Back to High Precision  www.electromate.com
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UPL-Features

   Quick mounting to NEMA motors

       Low Backlash honed gears

          Durable 10,000 hr bearings

               NEMA output face




                       Sold & Serviced By:


                                             ELECTROMATE
                                      Toll Free Phone (877) SERVO98
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UPL Series Summary
• Performance of a planetary at the price
  of a spur gearbox
• 3 Sizes available NEMA23, 34, 42
• Ready to mount to NEMA motors
  eg, UPL23 mounts to NEMA23 motor
• Ratios 5:1 to 100:1




                                        Sold & Serviced By:


                                                              ELECTROMATE
                                                       Toll Free Phone (877) SERVO98
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                                     Back to High Precision  www.electromate.com
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Linear Mount Series




EPL-H        RPL-H       LSK




                              Sold & Serviced By:


                                                    ELECTROMATE
                                             Toll Free Phone (877) SERVO98
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Sold & Serviced By:


                      ELECTROMATE
               Toll Free Phone (877) SERVO98
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EPL-H Features
                       Honed Gears with large face width
                       Planetary Gearing

                                     Heavy Duty Bearings
                                Dual bearings on all sizes except 064




                              All adapters included to   Sold & Serviced By:


Lubricated for life                                                            ELECTROMATE
                              mount to motor and slide                  Toll Free Phone (877) SERVO98
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EPL-H/RPL-H Summary
 • Comes ready to mount to the motor and
   linear slide
 • Quick and easy to install
 • Eliminates numerous mounting
   components
 • 3 sizes available
 • Ratios from 3:1 to 1000:1


                                Sold & Serviced By:


                                                      ELECTROMATE
                                               Toll Free Phone (877) SERVO98
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                             Back to High Precision  www.electromate.com
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PL Series Output Options




PL-H
                    PL-T




                           Sold & Serviced By:


       PL-W                                      ELECTROMATE
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PL Features
Robust spiral
bevel gears                                Universal mounting by
                                           T-grooves and basic
                                           elements for assembly



                                             Maintenance free
                                             lubricated for life



                                       Taper roller bearings
                                                       Sold & Serviced By:


                                                                             ELECTROMATE
                                                                      Toll Free Phone (877) SERVO98

         Available with or without a motor mount kit                   Toll Free Fax (877) SERV099
                                                                            www.electromate.com
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PL Series Summary
• Robust, reliable and maintenance free
• Ratios 1:1 and 2:1 in a single stage
• High ratios available with a planetary
  gearbox input
• 4 gearbox sizes available from 10 Nm to
  80 Nm
• Universal adaptation by T-grooves and
  basic elements for assembly

                                  Sold & Serviced By:


                                                        ELECTROMATE
                                                 Toll Free Phone (877) SERVO98
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                               Back to High Precision  www.electromate.com
                                                      sales@electromate.com
Product Offering - Couplings
• Features
  – Brass Wire Press Fit Connection
  – EASY-Clamp System
• Couplings
  –   Bellows Couplings
  –   Elastomer Couplings
  –   Specialty Couplings
  –   Drive-Shaft Couplings
• Safety Couplings
  – Direct-Drive Safety Couplings
  – Indirect-Drive Safety Couplings   Sold & Serviced By:


                                                            ELECTROMATE
                                                     Toll Free Phone (877) SERVO98
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Features: Press-Fit Connection



    Brass Wire Press-Fit
        Connection


Advantages:
- Zero backlash connection between the aluminum hubs and multi-layered bellows
- Can withstand harsh environments where glued connections cannot – for
example, -50°C to 300°C temperature range and where chemicals are present
- With a nickel wire press-fit and stainless steel hubs, the couplings can be used in
                                                                          Sold & Serviced By:



a vacuum or food-grade environment                                             ELECTROMATE
                                                                                         Toll Free Phone (877) SERVO98
                                                                                          Toll Free Fax (877) SERV099
                                                                                               www.electromate.com
                                                                                              sales@electromate.com
Features: EASY Clamp System
                           EASY-Clamp System

Advantages:
• Quicker and easier installation
• No additional tools needed for installation
• The newest and best engineered technology for
  mounting couplings
• Eliminates possibility of damaging coupling
  during installation or de-installation
• Tolerance differences between shaft and coupling
  will be compensated                                Sold & Serviced By:


                                                                           ELECTROMATE
                                                                    Toll Free Phone (877) SERVO98
                                                                     Toll Free Fax (877) SERV099
                                                                          www.electromate.com
                                                                         sales@electromate.com
Features: EASY Clamp System
By loosening the socket head
cap screw against the pin, the
clamping hub is easily expanded
for assembly or dis-assembly.




                                  Available on KM and KP
                                  Series Sizes 20 and up


                                                 Sold & Serviced By:


                                                                       ELECTROMATE
                                                                Toll Free Phone (877) SERVO98
                                                                 Toll Free Fax (877) SERV099
                                                                      www.electromate.com
                                                                     sales@electromate.com
Bellows Couplings
                          •   Torque ranges from 3.5 lb-in to
                              354,000 lb-in (sizes relate to rated
                              torque in Nm)
                          •   Zero backlash
KM (most sizes stocked)   •   Best couplings for stiffness while             KSD
                              being able to absorb misalignment
                          •   7-10 stiffer than an elastomer
                              coupling
                                                                             KR
KP
                                                          Available in all
                                                          Stainless Steel!


                                                                              Sold & Serviced By:



                                                                             KG                     ELECTROMATE
KLC (all sizes stocked)                KHS                                                   Toll Free Phone (877) SERVO98
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                                                                                                  sales@electromate.com
Elastomer Couplings

• Torque ranges from 18 lb-in to 8851 lb-
  in (sizes relate to rated torque in Nm)
• Zero backlash
• Vibration dampening
• 3-Piece pluggable design                           EKM
                                            (most sizes stocked)
• Overtorque or misalignment usually
  will not result in a catastrophic failure




                                                                   Sold & Serviced By:



                   EKC                                 ESM                               ELECTROMATE
                                                                                  Toll Free Phone (877) SERVO98
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EKC Low Cost Elastomer

        •Super Low Cost
        •Fast Delivery
        •Drops in for competitors
        •Anodized hubs
        •5 sizes from 5Nm to 110Nm
        •3 different elastomer choices


                               Sold & Serviced By:


                                                     ELECTROMATE
                                              Toll Free Phone (877) SERVO98
                                               Toll Free Fax (877) SERV099
                                                    www.electromate.com
                                                   sales@electromate.com
Specialty Couplings
      – KPP Series
      – KPS Series
      – EKS Series




KPP    KPS           EKS    Sold & Serviced By:


                                                  ELECTROMATE
                                           Toll Free Phone (877) SERVO98
                                            Toll Free Fax (877) SERV099
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                                                sales@electromate.com
Drive-Shaft Couplings

      – WD Series
      – EKZ Series
      – KLH Series




                            Sold & Serviced By:

WD      EKZ           KLH                         ELECTROMATE
                                           Toll Free Phone (877) SERVO98
                                            Toll Free Fax (877) SERV099
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Safety Couplings
• Indirect Drive (belt & pulley)




• Direct Drive (shaft to shaft)



                                   Sold & Serviced By:


                                                         ELECTROMATE
                                                  Toll Free Phone (877) SERVO98
                                                   Toll Free Fax (877) SERV099
                                                        www.electromate.com
                                                       sales@electromate.com
Safety Couplings

• How does a safety
  coupling work?




                                   Sold & Serviced By:


                                                         ELECTROMATE
                                                  Toll Free Phone (877) SERVO98
                                                   Toll Free Fax (877) SERV099
                                                        www.electromate.com
                                                       sales@electromate.com
Why use safety couplings?
                                                 •   Protect expensive tooling
                                                 •   Protect product
                                                 •   Minimal downtime
                                                 •   No spare parts needed




• Can protect in situations where torque
  limiting of the motor cannot
   – Servomotor runaways
   – Big inertial loads during a machine crash                    Sold & Serviced By:


                                                                                        ELECTROMATE
                                                                                 Toll Free Phone (877) SERVO98
                                                                                  Toll Free Fax (877) SERV099
                                                                                       www.electromate.com
                                                                                      sales@electromate.com
Safety Couplings: Indirect Drive

            SKB Series
            SKG Series
            ECH Series
SKB         SKX-L Series



                                   Sold & Serviced By:


                                                         ELECTROMATE
                                                  Toll Free Phone (877) SERVO98
                                                   Toll Free Fax (877) SERV099
SKG         ECH            SKX-L                        www.electromate.com
                                                       sales@electromate.com
Safety Couplings: Direct Drive

           SKB-KP Series
           SKB-KS Series
           SKB-EK Series
SKB-KP     SKB-ES Series



                   SBE
                                     Sold & Serviced By:


                                                           ELECTROMATE
                                                    Toll Free Phone (877) SERVO98
SKB-KS        SKB-EK        SKB-ES                   Toll Free Fax (877) SERV099
                                                          www.electromate.com
                                                         sales@electromate.com
Industries GAM Sells To
•   Packaging
•   Machine Tool
•   Printing/Converting
•   Material Handling
•   Life Science/Medical
•   Textiles
•   Semi Conductor
•   Custom Machines/Integration
•   General Automation            Sold & Serviced By:


                                                        ELECTROMATE
                                                 Toll Free Phone (877) SERVO98
                                                  Toll Free Fax (877) SERV099
                                                       www.electromate.com
                                                      sales@electromate.com
Application Examples

Before                                After




The bearing support, coupling, and gearbox   Sold & Serviced By:



    mounting system were eliminated.                               ELECTROMATE
                                                            Toll Free Phone (877) SERVO98
                                                             Toll Free Fax (877) SERV099
                                                                  www.electromate.com
                                                                 sales@electromate.com
Application Examples

 Without EPL-H                         With EPL-H




The Coupling, Housing, and adapters are eliminated.   Sold & Serviced By:


                                                                            ELECTROMATE
                                                                     Toll Free Phone (877) SERVO98
                                                                      Toll Free Fax (877) SERV099
                                                                           www.electromate.com
                                                                          sales@electromate.com
Application Examples
     Food Packaging:
     Special black anodized EPL-H on
     actuator that pushes snack food into a
     pouch




                                 Sold & Serviced By:


                                                       ELECTROMATE
                                                Toll Free Phone (877) SERVO98
                                                 Toll Free Fax (877) SERV099
                                                      www.electromate.com
                                                     sales@electromate.com
Application Examples
High Speed HPS application turning a
grinding wheel

                                        Special Fins to
                                        dissipate heat
                                        caused by high
                                        speed


                                       Yes, we replaced
                                       this coupling with
                                       a GAM
                                             Sold & Serviced By:


                                                                   ELECTROMATE
                                                            Toll Free Phone (877) SERVO98
                                                             Toll Free Fax (877) SERV099
                                                                  www.electromate.com
                                                                 sales@electromate.com

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Gam Gear Product overview march 2009

  • 1. GAM Overview Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  • 2. GAM Overview • GAM/Jakob started in 1990 by Gary Michalek • GAM brought the Jakob Coupling to the North American Market • GAM has 25% market share for the Bellows Coupling • GAM Gear started in 1998 by Gary Michalek and Craig Van den Avont • Launched our first in-house developed product in 2004 Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  • 3. GAM 2009 Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  • 4. Gearboxes For Every Application Inline Right Angle EPL-W DL-DW HPS-W DS-H SPL-W EPL-X DL-PW HPS-H DS-T SPL-K UPL DS-F PL-W HPS-T SPL-F HPS-R DS-H PL-H FP SSP EPL-H RPL-H Linear Mount LSK Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  • 5. Servo Couplings & Safety Couplings Bellows, Elastomer and Safety Couplings Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  • 6. Linear Mount Products Linear Mount Products EPL-H LSK RPL-H Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  • 7. Engineered Solutions + = Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  • 8. Engineered Solutions Splined Shafts Special Housing Sold & Serviced By: ELECTROMATE Length Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  • 9. Engineered Solutions Customized Shafts Customized Output Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  • 10. Gearboxes For Every Application Highest Precision High Precision Precision ------------Highest Precision 1-4 arcmin----------------- SPL-W DS-W DS-F SPL-K DS-T DS-H SPL-F Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  • 11. Gearboxes For Every Application Highest Precision High Precision Precision --------------High Precision 5-8 arcmin----------------- FP HPS-W HPS-T DL-DW HPS-H HPS-R DL-PW Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  • 12. Gearboxes For Every Application Highest Precision High Precision Precision ------------------- Precision 10-15 arcmin----------------- EPL-W EPL-H PL-W EPL-X RPL-H PL-T UPL SSP PL-H Sold & Serviced By: ToELECTROMATE Linear Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 To Couplings www.electromate.com sales@electromate.com
  • 13. Dyna Series Output Options DS-W DS-T Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 DS-H DS-F Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  • 14. Dyna Series Features High Precision Ground Gears Hypoid Gearing (DSX Version) (15:1 in a single stage) Up to 100:1 in 2 Bellows Coupling Stages using on the Input Planetary Input Sold & Serviced By: High Quality Tapered Roller ELECTROMATE Toll Free Phone (877) SERVO98 Synthetic Oil Bearings Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  • 15. Dyna Series Features • Up to 15:1 in a single stage (100:1 in two stages) • Fewer components to wear • Rated for 30,000 hours of life • High Torques • High Speeds • High Efficiencies • Standard backlash < 4 arcmin Dyna Series Reduced backlash < 2 arcmin Extreme backlash < 1 arcmin (DSX version) Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  • 16. Dyna Series Summary • DS – Dyna Series right angle gearboxes • DSX – Dyna Series Extreme Performance – High precision ground gears – Backlash < 1 arcmin – High angular accuracy – Low noise • 4 Output Options • 8 Frame Sizes- 55mm to 190mm • Ratios from 3:1 to 100:1 standard (Higher ratios available upon request) Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 Back to Highest Precision www.electromate.com sales@electromate.com
  • 17. Bellows Coupling Input • With EASY Clamp for easy install or un-install • Customized for each motor (no sleeve or bushing used) • Allows for thermal expansion of the motor shaft • Keyways are possible Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com DS DL SPL FP
  • 18. Tapered Roller Bearings • Allows high radial loading • Allows high axial loading • Increases total gearbox stiffness Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com DS DL SPL FP
  • 19. Synthetic Oil Lubrication • Uniformly dissipates heat • Lubrication for life • Allows for wide temperature range (-10 to +100 degrees C) Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com DS DL SPL FP
  • 20. High Precision Ground Gears • Lower backlash • Higher accuracy • Improved efficiencies • Better torque transmission • Less noise Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com DS DL SPL FP
  • 21. Ring Gear Machined into Housing • Allows greater torque transmission • Eliminates the worry of slipping Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com DS DL SPL FP
  • 22. Hypoid Gearing Sliding • Hypoid gearing is a variation of the spiral bevel • Tooth action of the gears is a combination of rolling and sliding Rolling • Allows High ratios in a single stage over standard bevel gears • Combines the space and configuration advantages of worm gearing with the Sold & Serviced By: ELECTROMATE efficiencies of spiral bevel gearing Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com DS DL
  • 23. Synthetic Oil Lubrication • Uniformly dissipates heat • Lubrication for life • Allows for wide temperature range (-10 to +100 degrees C) Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com DS DL SPL
  • 24. SPL Features High Quality Ring Gear Machined Synthetic Oil into the Housing Tapered Roller Bearings High Precision Ground Gears Planetary Sold & Serviced By: ELECTROMATE Gearing Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  • 25. SPL Series Summary • Low Backlash planetary gearbox • 4 Sizes available • Drop-in for many other precision planetary gearboxes • Ratios from 4:1 to 100:1 • 3 Output Versions Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 Back to Highest Precision www.electromate.com sales@electromate.com
  • 26. FP-Series Features Compact Design Ring Gear cut into the housing Flange output for high torsional stiffness Sold & Serviced By: Planetary gearing ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  • 27. FP-Series Summary • 4 Sizes available • Compact design • High torsional stiffness • Ratios 3 to 100:1 • Allows for various unique system designs Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 Back to High Precision www.electromate.com sales@electromate.com
  • 28. DL Output Options DL-DW DL-PW Drop-in for our highest Drop-in for many precision Dyna-Series planetary gearboxes Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  • 29. DL Features Hypoid Gearing (15:1 in a single stage) Bellows Coupling on the Input Tapered Roller High Quality Sold & Serviced By: ELECTROMATE Bearings Synthetic Oil Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  • 30. DL Series Summary • Advantages of a precision right angle at the price of an in-line! • Drop-in for either the GAM Dyna Series • Drop-in for many in-line planetary boxes • 3 Sizes available • Ratios 5:1 to 150:1 Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 Back to High Precision www.electromate.com sales@electromate.com
  • 31. HPS/HPX Output Options HPS-T HPS-W Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 HPS-H HPS-R Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  • 32. HPS/HPX Features High Precision Spheroidal graphite iron spiral bevel gears housing for highest rigidity available Bellows Coupling Tapered Roller on the Input Bearings High Quality Sold & Serviced By: ELECTROMATE Synthetic Oil Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  • 33. HPS/HPX Summary • Highest quality spiral bevel gearbox on the market • HPX option for extremely high output torque • Highest efficiency >98% • Ratios from 1:1 to 5:1 • All versions available with a motor mount Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 Back to High Precision www.electromate.com sales@electromate.com
  • 34. EPL Series EPL-X EPL-W New improved NEMA Sold & Serviced By: version gives a higher output ELECTROMATE Toll Free Phone (877) SERVO98 torque! Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  • 35. EPL-Features Honed Gears with large face width Heavy Duty Bearings 20,000 Hrs at rated torque & speed Light weight construction Sold & Serviced By: ELECTROMATE Lubricated for life Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  • 36. EPL Series Summary • Available in metric, NEMA, or hollow output face • Performance vs. price makes this the best value in the industry • Highly customizable NEW 50mm size! • 5 sizes available – Metric= 050, 064, 084, 118, 150 – NEMA=17, 23, 34, 42, 56 • Ratios 3:1 to 1000:1 Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 Back to Precision www.electromate.com sales@electromate.com
  • 37. Stainless Steel Series Features Threaded Stainless Steel externals plug • Food grade grease • Perfect for medical or food grade applications Dual ball bearings Sold & Serviced By: Viton Seals O-ring sealed to the motorELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com (optional) sales@electromate.com
  • 38. Stainless Steel Series Summary • 3 Frame Sizes 70, 90, 120 • Ratios 3:1 to 100:1 • 5:1 and 10:1 will be stocked • IP 66 rating • Ready for wash-down & medical applications right off the shelf Shown with KG all stainless steel coupling! Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 Back to High Precision www.electromate.com sales@electromate.com
  • 39. UPL-Features Quick mounting to NEMA motors Low Backlash honed gears Durable 10,000 hr bearings NEMA output face Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  • 40. UPL Series Summary • Performance of a planetary at the price of a spur gearbox • 3 Sizes available NEMA23, 34, 42 • Ready to mount to NEMA motors eg, UPL23 mounts to NEMA23 motor • Ratios 5:1 to 100:1 Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 Back to High Precision www.electromate.com sales@electromate.com
  • 41. Linear Mount Series EPL-H RPL-H LSK Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  • 42. Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  • 43. EPL-H Features Honed Gears with large face width Planetary Gearing Heavy Duty Bearings Dual bearings on all sizes except 064 All adapters included to Sold & Serviced By: Lubricated for life ELECTROMATE mount to motor and slide Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  • 44. EPL-H/RPL-H Summary • Comes ready to mount to the motor and linear slide • Quick and easy to install • Eliminates numerous mounting components • 3 sizes available • Ratios from 3:1 to 1000:1 Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 Back to High Precision www.electromate.com sales@electromate.com
  • 45. PL Series Output Options PL-H PL-T Sold & Serviced By: PL-W ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  • 46. PL Features Robust spiral bevel gears Universal mounting by T-grooves and basic elements for assembly Maintenance free lubricated for life Taper roller bearings Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Available with or without a motor mount kit Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  • 47. PL Series Summary • Robust, reliable and maintenance free • Ratios 1:1 and 2:1 in a single stage • High ratios available with a planetary gearbox input • 4 gearbox sizes available from 10 Nm to 80 Nm • Universal adaptation by T-grooves and basic elements for assembly Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 Back to High Precision www.electromate.com sales@electromate.com
  • 48. Product Offering - Couplings • Features – Brass Wire Press Fit Connection – EASY-Clamp System • Couplings – Bellows Couplings – Elastomer Couplings – Specialty Couplings – Drive-Shaft Couplings • Safety Couplings – Direct-Drive Safety Couplings – Indirect-Drive Safety Couplings Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  • 49. Features: Press-Fit Connection Brass Wire Press-Fit Connection Advantages: - Zero backlash connection between the aluminum hubs and multi-layered bellows - Can withstand harsh environments where glued connections cannot – for example, -50°C to 300°C temperature range and where chemicals are present - With a nickel wire press-fit and stainless steel hubs, the couplings can be used in Sold & Serviced By: a vacuum or food-grade environment ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  • 50. Features: EASY Clamp System EASY-Clamp System Advantages: • Quicker and easier installation • No additional tools needed for installation • The newest and best engineered technology for mounting couplings • Eliminates possibility of damaging coupling during installation or de-installation • Tolerance differences between shaft and coupling will be compensated Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  • 51. Features: EASY Clamp System By loosening the socket head cap screw against the pin, the clamping hub is easily expanded for assembly or dis-assembly. Available on KM and KP Series Sizes 20 and up Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  • 52. Bellows Couplings • Torque ranges from 3.5 lb-in to 354,000 lb-in (sizes relate to rated torque in Nm) • Zero backlash KM (most sizes stocked) • Best couplings for stiffness while KSD being able to absorb misalignment • 7-10 stiffer than an elastomer coupling KR KP Available in all Stainless Steel! Sold & Serviced By: KG ELECTROMATE KLC (all sizes stocked) KHS Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  • 53. Elastomer Couplings • Torque ranges from 18 lb-in to 8851 lb- in (sizes relate to rated torque in Nm) • Zero backlash • Vibration dampening • 3-Piece pluggable design EKM (most sizes stocked) • Overtorque or misalignment usually will not result in a catastrophic failure Sold & Serviced By: EKC ESM ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  • 54. EKC Low Cost Elastomer •Super Low Cost •Fast Delivery •Drops in for competitors •Anodized hubs •5 sizes from 5Nm to 110Nm •3 different elastomer choices Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  • 55. Specialty Couplings – KPP Series – KPS Series – EKS Series KPP KPS EKS Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  • 56. Drive-Shaft Couplings – WD Series – EKZ Series – KLH Series Sold & Serviced By: WD EKZ KLH ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  • 57. Safety Couplings • Indirect Drive (belt & pulley) • Direct Drive (shaft to shaft) Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  • 58. Safety Couplings • How does a safety coupling work? Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  • 59. Why use safety couplings? • Protect expensive tooling • Protect product • Minimal downtime • No spare parts needed • Can protect in situations where torque limiting of the motor cannot – Servomotor runaways – Big inertial loads during a machine crash Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  • 60. Safety Couplings: Indirect Drive SKB Series SKG Series ECH Series SKB SKX-L Series Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 SKG ECH SKX-L www.electromate.com sales@electromate.com
  • 61. Safety Couplings: Direct Drive SKB-KP Series SKB-KS Series SKB-EK Series SKB-KP SKB-ES Series SBE Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 SKB-KS SKB-EK SKB-ES Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  • 62. Industries GAM Sells To • Packaging • Machine Tool • Printing/Converting • Material Handling • Life Science/Medical • Textiles • Semi Conductor • Custom Machines/Integration • General Automation Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  • 63. Application Examples Before After The bearing support, coupling, and gearbox Sold & Serviced By: mounting system were eliminated. ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  • 64. Application Examples Without EPL-H With EPL-H The Coupling, Housing, and adapters are eliminated. Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  • 65. Application Examples Food Packaging: Special black anodized EPL-H on actuator that pushes snack food into a pouch Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  • 66. Application Examples High Speed HPS application turning a grinding wheel Special Fins to dissipate heat caused by high speed Yes, we replaced this coupling with a GAM Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com