2. 2
Our Vision: Becoming world leader in apparel manufacturing in terms of sustained quality,
innovating product range, short lead time & efficient service keeping the customers as our core
partners.
Our Mission: We have a mission to achieve excellence in production and delivery of high consistent
quality clothing with innovative value additions in each stage and remain globally competitive
through implementation of effective mechanisms of high operational efficiencies and skilled
manpower.
Our Business Keys -
A. Best price
B. Best Quality
C. On time delivery
Business Policies-
A. Mutual trust & benefit
B. Win-Win situation
C. Stand on commitment
Our Strengths-
A. Customer’s satisfaction
B. Customer’s loyalty
C. Technology
D. 100% Compliance
Vision & Mission
Inside of the company
3. 3
“An Ideal home for quality shirts/Tops”
“Silver Composite Textile Mills Ltd” is a vertically set-up woven tops (Shirt) readymade garment industry with
backward linkage of Spinning, Weaving and Textile dyeing & Finishing. It has seen set-up through consulting and
advising of country and world renowned experts of garment industry and architect & civil engineers. All type of
safety and security policies are considered to build factory building such as anti earthquake protection, fire safety
&fighting equipmentsetc what make this building unique one in strength and beauty. All machines (Sewing & Non
sewing) are latest model of world renowned brand such as Juki, Gerber, VEIT KANNEGIESSER, HASHIMA, NGAI
SHING, NISSIN etc. A team of highly trained and experienced professionals (staffs & managements) runs the
factory with proven track record to achieve company goal and target meeting buyer’s demand.
We have a team of sewing technicians and quality controllers & Assurance officers who are always engaged to
enhance our goodwill & reputation by achieving buyer’s requirements.
We are also implementing “Lean Production System” & “ERP Software” through Lean production &Industrial
Engineering (IE) experts to achieve high production efficiency and high quality product.
So we are able to achieve supreme quality garment to satisfy our valued customer and buyer by full-filling their
requirements. We not only take care but also nurse your product in optimize.
We never allow child labor and worker. Our factory is always being upgraded with improved machineries,
technology, production method, safety and social compliance in accordance with the trends of world class
garments factories.
We have the following facilities in our factory, which can be referred to as examples of Best
Practices:
A) Time Attendance & Pay Roll: We have setup computerized software based Time Attendance &
Pay Roll system for all workers and employees. This can generate Barcode ID Card, Salary Sheet, Pay-Slip
etc.
B) House Keeping Team: The factory has 5S Housekeeping Team for maintaining neat and tidy
environment and atmosphere in accordance with the Health and Safety Act of our country.
C) Evacuation Plan: There are educate-diagrams kept in the floor of the factory showing direction to all
employees to run out in case of any emergency situation.
D) Exit ways: We have four exits in all the floors for workers & staffs and two emergency exits with fire
protector door.
4. 4
E) Fire Drills: We have Fire Fighting Equipment with auto smoke detector and auto fire splinter in the
factory as per Factory Act and in order to use them effectively when required. We have a Fire Fighting Team
who are specially trained to deal with any fire emergency. We have arrangement for Fire Drills on regular
basis i.e., once every month so that the team can perform their duty effectively when required.
F) Medical Facilities: The workers enjoy free health care benefits and Medicare service. We have a
qualified Doctor who visits our factory every working day of week and two staff nurses who always engaged
to provide medical service to our workers and staffs.
G) First Aid Policy: For every 150 workers we have two persons trained in First Aid and Medicare. We
keep certain quantity of First Aid equipments in a First Aid Box in each floor for employees to use as First
Aid.
H) Workers accommodation facility: The Company provides free accommodation for both male
and female workers nearby factory building.
I) Accommodation for staffs: The Company provides family quarters, bachelor quarters with dining
facility beside factory building. Moreover we have also dormitory facility and guest room facilities.
J) Dining facility for workers:We have 12000 Square feet dining space for workers with canteen &
prayer room facility.
K) Power unit: We have own gas generator plant with 24 hours of uninterrupted power supply. So we can say
that we are free from the course of load shading and we can supply goods on time without fail.
L) Transport line: We have own transport facility for goods handover and cargo delivery.
5. 5
01. Name of the Compan : Silver Composite Textile Mills Ltd.
02. Business Reg. No. : Mirzapur Union Porisod: 94/2014-2015
03. BGMEA Reg No. : 5703
04. Managing Director : M.A.H Salim
05. Year of Establishmen : 2014
06. Head office Address :Silver Tower (19thfloor); 52 Gulshan Avenue, Gulshan-1
Dhaka-1212; Bangladesh
07. Factory Address :B.K Bari, Taltoly, Monipur, Mirzapur, Gazipur, Bangladesh
08. Number of sewing line : 16 lines
09. Production capacity : Dress / Casual Shirt- 1,000 pcs/day/line
16 lines x 1,000 pcs, Total 16,000 pcs/day
16,000 pcs x 25 days, Total : 400,000 pcs/month
10.Present Buyer/Customer : Gloria Jeans, Faith Fashion, Accede International, Homme Tex, SRG.
11. Number of machine : Sewing M/C- 884Non Sewing M/C- 231 Total : 1115
12. Number of employees : Male -160 Female -1440 Total=1600
13. Floor Area : 44200 Square Feet (Each floor)
14. Floor Details : A. Ground floor-
i) Reception & Conference room
ii) Sample Section
iii) Training Room
iv) Bonded warehouse
v) Finished goods warehouse
vi) Trims & Accessories warehouse
vii) HR/Admin & Compliance office
viii) Idle Machine warehouse
ix) Lab & fabric inspection room
B. 1st floor-
Sewing floor (Number of sewing line: 16)
Maintenance &Electrical room
Quality Department
Lean & IE Department
Accounts & Commercial Department
C. 2nd floor-
Merchandising Department
CAD & Pattern design section
Cutting section with auto Gerber spreading system
Finishing section
C-TPAT
Inspection rooms
We have a child care unit and medical center in an individual building
along with staff quarter beside factory building.
THE COMPANY
6. 6
Machines for 16 lines
S/N Name of Machines
M /c For 01
Sewing Line
Sample
Room
M/C Qty
Total M/C for 16
Sewing Lines
1 JUKI BRAND MODEL: DDL9000BSWB/SC920B/CP18A 30 20 500
Single Needle Lock Stitch
2 JUKI BRAND MODEL: DLN9010ASSWB/SC920A/CP18A 6 4 100
Single Needle Lock Stitch ( Needle Feed)
3 JUKI BRAND MODEL: DDL9000BSSWB/SC920B/CP18A 1 1 17
("WITH PS PULLER") - 0I needle lock stitch machine
4 JUKI BRAND MODEL: DDL9000BSSWB/SC920B/CP18A 1 1 17
("WITH PL PULLER")- 01 Needle Lock stitch machine
5 JUKI BRAND MODEL: DLM5200ND Single Needle 1 2 18
Lock Stitch - Vertical trimmer, ( Vertical Trimmer)
6 JUKI BRAND MODEL: MO6716SDE440H/E35, UBT 1 2 23
5 - Thread Over lock machines
7 JUKI BRAND MODEL: LH3528ASF7WB/SC920A/CP18A 2 1 22
Two Needle, NEEDLE FEED, Standard Lock Stitch
8 JUKI BRAND MODEL: LH3568ASF/SC920C/M92/CP18A 0 1 11
Two Needle, NEEDLE FEED, (Split Needle Bar), Lock Stitch,
9 JUKI BRAND MODEL: MH380FU 2 2 17
Two Needle Chain Stitch
10 JUKI BRAND MODEL: MS1190F/VO45R 2 2 34
Feed off the Arm machine
11 KANSAI SPECIAL BRAND MODEL:DFB-1404PSF 2 4 36
4 NEEDLE DOUBLE CHAIN STITCH MACHINES
12 JUKI BRAND MODEL: LBH1790S/MC601KSS 2 6 38
Lock stitch Button Hole machine
13 JUKI BRAND MODEL: LK1903ANSS301/MC598K 2 6 38
Lock stitch Button sewing machine
14 JUKI BRAND MODEL: LK1900ANSS/MC598KSS 0 2 13
Computer control Bar tacking machine
TOTAL 52 54 884
Cutting Special / Auxiliary Machines List
Sl Name of Machines TOTAL
1 Gerber Auto CAD System for Pattern and Marker 1
GERBER Software
2 Gerber Plotter, Model : XLP95 Double Head 1
3 Gerber Digitizer, Model: XLD - A500. 1
4 JINGWEI CAD / CAM AUTO PATTERN CUTTER MACHINE 1
List of Machineries
7. 7
5 Gerber Auto Fabric Spreader, Model : XL S50 1
6 EASTMAM BRAND MODEL : EC--3, END Cutter machine 2
7 K.M. KS. AU-V-8", Cutting Machine, ( 8" Knife) 6
8 EASTMAM BRAND MODEL : EC-700N Band Knife Machine 3
9 UZU BRAND MODEL; UZ- F9-72", Fabric Inspection M/C 1
10 VEIT KANNEGIESSER MODEL : EX 1000 FECU : Fusing machine 1
CU' Double Presser Fusing Machines
Total 18
Sewing Special / Auxiliary Machines List
s/n Name of Machines TOTAL
1 NISSIN NT -711S, Placket cutting machine, 5
2 NISSIN NT-756, AUTOMATIC COLLAR TRIMMING 3
TURNING AND BLOCKING
3 NISSIN NT723- COLLAR NOTCHER MACHINE 7
4 NISSIN NT-732 Collar contour trimmer 2
(Collar bottom Cutt.) WITH 14"
5 NISSIN NT-750 Cuff forming 3
/ Blocking ( MAX CUFF 16.5")
6 NIISN NT - 720 COLLAR TURNING &TRIMING MACHINE 7
7 NISSIN NT - 758, P0CKET Creasing Machine 2
8 HASHIMA BRAND MODEL : HW-20C 2
THREAD RECONING MACHINE
9 NISSIN NF- 630V, ARM HOLE PRESSING MACHINE 2
10 UNISUN BRANDMODEL US-202 TWO HEAD THREAD TRIMER 16
Total 49
Special Non Sewing Machines List
S/N Name of Machines Total M/C
1 NS - 870 -30, Traveling head hidraulic 2
dice cutting press machine
2 NS-9205, Automatic Shirt front 8
Placket Fusing Machine
3 NS-5503, Shirt Sleeve Placket Folding & Ironing 4
Machine ( With Laser Light)
4 NS-95, Pneumatic shirt CollerNotcher 8
(Cutting Mark)
TOTAL 22
8. 8
Finishing Special / Auxiliary Machines List
S/N Name of Machines TOTAL
1 UZU BRAND MODEL: UZ-12N, Thread sucking machine 2
2 VEIT BRAND MODEL - T2101, COOLSET IRON WITH STREAM 25
ADAPTER AND TEFLON SOLE, ( T 2129 / 2003)
3 VEIT BRAND MODEL - AS-1450, ALL STREAM IRON 15
ART NO. 121 4420008
4 VEIT COOLSET- CST -ST VACCUM TABLE 16
5 VEIT COOLSET-CST-ST VACCUM TABLE WITH SLIP BUCK 16
6 VEIT MODEL : 3580 FOLDING TABLE 20
7 UZU BRAND MODEL: UZ - 7EA, Snap attach machines 10
8 NISHO BRAND MODEL : NH 602AS, Spot cleaning m/C 1
9 HASHIMA BRAND MODEL: HN-770G, Needle Detector M/C 1
10 HASHIMA BRAND MODEL: HN-30 2
Handy type Broken needle ditector machine
11 TOYO BRAND MODEL : JW-602, Carton Strapping M/C 2
12 NISIN BRAND MODEL :NLC-400 , NUC-300. 1
Upper Lower conveyer belt system for mens shirt
13 NISSIN NF-558V, COLLAR & CUFF PRESS MACHINE 2
14 NISSIN NT - 422 - COLLAR FORMING PRESS 2
Total 115
General Machines
S/N Name of Machines TOTAL
1 BOGI AirCompressor, 4.81 m3 / MIN. MODEL: S 40 - 3. 01 SET
2 FULTON STREAM BOILER, Stream Capacity-785 KGS / HR,
1725 LBS / HR. Working presser - 150 PSI. Model-ICS-50-BHP-50. 01 SET
3 GAS GENERAOR, MWM DEUTZ, MODEL : TCG 2020-V-60K, 1500 KWT 04 SETS
4 K.S.P. BRAND EVAPORATIVE AIR COOLING SYSTEM 60 FAN'S
9. 9
NgaiShing - Folder Requirement List
S/N Name of Process Name of Folder
NgaiShing Size Sample For 16
G.
Total
Model Room
Sew
Lines
1
1"- 0 2 10 12
Top centre plait of shirt
1 -
1/8" 2 10 12
Shirt Front Placket with interlining F 201
1 -
1/4" 2 10 12
( Full Fold)
1 -
3/8" 2 10 12
1 -
1/2" 2 10 12
Total 10 50 60
2
1"- 0 2 10 12
Top centre plait of shirt
1 -
1/8" 2 10 12
Shirt Front Placket with interlining F 201
1 -
1/4" 2 10 12
(Half Fold)
1 -
3/8" 2 10 12
1 -
1/2" 2 10 12
Total 10 50 60
3
1"- 0 2 10 12
Top centre plait of shirt
1 -
1/8" 2 10 12
Shirt Front Placket with interlining F 204
1 -
1/4" 2 10 12
(Imitation Folder Adjustable
1 -
3/8" 2 10 12
Margin)
1 -
1/2" 2 10 12
Total 10 50 60
4
Back yoke Top-stitch
Shirt Back yoke join Folder F 213 3/8'' 2 20 22
Total 2 20 22
Shoulder Top-stitch
5 Shirt Shoulder join Folder (Left) F 211 3/8'' 2 20 22
Total 2 20 22
Shoulder Top-stitch
6 Shirt Shoulder join Folder (Right) F 211 3/8'' 2 20 22
Total 2 20 22
7/8'' 2 20 22
Sewing Hemmer 15/16'' 2 20 22
7
Shirt Button plate
rolling Folder F 506 1'' 2 20 22
1-1/8'' 2 20 22
Total 8 80 88
10. 10
8
3/16'' 2 20 22
Sleeve placket 1/4'' 2 20 22
Shirt sleeve placket
join Binder Folder F 219 3/8'' 2 20 22
7/8'' 2 20 22
15/16'' 2 20 22
1'' 2 20 22
Total 12 120 132
9
3/16'' 2 36 38
Sleeve join 1/4'' 2 36 38
Shirt sleeve join Folder F 217 3/8'' 2 36 38
Total 6 108 114
10
3/16'' 2 36 38
Arm Hole Top-stitch 1/4'' 2 36 38
Shirt Arm hole Top-
stitch Folder F 245 3/8'' 2 36 38
Total 6 108 114
Shirt Cuff Join Cuff Setter F 224 1/16'' 4 36 40
Folder (Right)
Total 4 36 40
12
1/8'' 2 16 18
3/16'' 2 16 18
Shirt Bottom Hem Spring Type Sewing F 504 1/4'' 2 16 18
5/16'' 2 16 18
Hemmer Folder 3/8'' 2 16 18
Total 10 80 90
G. TOTAL 82 742 814
NgaiShing - Pressure Feed Requirement List
S/N Name of Process Name of Folder
NgaiShing Size Sample For 16
G.
Total
Model Room
Sew
Lines
1
Double Needle Pressure 3/16'' 2 36 38
Shirt Sleeve Join Foot with right Guild
P 745
DNC 1/4'' 2 36 38
3/8'' 2 36 38
Total 6 108 114
2
Shirt all sharing stitch Adjustable Sharing P 712 1/16'' 2 8 10
Foot
Total 2 8 10
3
Shirt all Top-stitch Double Compensated P 706 1/32'' 2 8 10
Pressure Foot 1/16'' 2 8 10
Total 4 16 20
Shirt Pocket & Sleeve Anti-Pickering Needle G 817 MT 2 64 66
11. 11
Join Plate & Feed Dog
Total 2 64 66
Shirt Collar Extra Slim right P 751 1/32'' 2 32 34
Top-Stitch Compensated Pressure
Foot
Total 2 32 34
6 Shirt Arm Hole Plain machine Needle G 801-4 7/16'' 2 34 36
Top-Stitch Plate & Feed Dog (Fine)
Total 2 34 36
G. TOTAL 18 262 280
NgaiShing - Gauge Requirement List
S/N Name of Process Name of Folder
NgaiShing Sample For 16 G. Total
Model Room Sew Lines
1 Button Hole
Shirt Placket Button Hole Spacing Gauge A 608 2 16 18
2 Shirt Placket Button Stitch Button Stitch A 607 2 16 18
Spacing Gauge
3 Shirt Cuff Button Hole Button Hole A 606 2 16 18
Spacing Guild
4 Shirt Cuff Button Hole Button Stitch A 605 2 16 18
Spacing Guild
5 Shirt C0ller band Collar Band Button A 602 2 16 18
Button Hole Hole Guild
6 Shirt C0ller band Collar Band Button A 601 2 16 18
Button Stitch stitch Guild
7 Shirt C0ller Tip Collar Tip Button A 603 2 16 18
Button Hole Hole gauge
8 Shirt Collar Down Collar Down Button A 604 2 16 18
Button Stitch Stitch gauge
9 Shirt Collar band Collar Band F 244 2 20 22
Top-Stitch Top-Stitch guild
10 Shirt All kansai Bottom Tap A 621 2 20 22
Machine interlining stand Stand
G. TOTAL 20 168 188
12. 12
Administration Department:
This department is function by highly educated and experienced professionals to achieve company goal and target using latest
policies & tools of administration.
HR Department:
This department makes policies for the development and progress of the company through recruiting skilled manpower and
developing efficiency through varies type of training.
Compliance Department:
“Compliance” means complying all the rules and regulations of the company with local law and buyer’s requirements. This
department is responsible to impose all the laws and buyer’s requirement and ensure its effectiveness. Highly skilled
professionals takes care this department. We never allow child labor and bonded labor.
Marketing Department:
Our marketing department lead by “Head of Marketing” is very sharp and practical to have order by meeting buyer’s target in a
tentative and cost minimizing way. This team always offer best price to our valued customer and buyer based on present
market situation sourcing best quality material from home and abroad.
Merchandising Department:
This department is responsible to ensure issue of samples, production and delivery through making all goods on time in house
confirming required quality. We have a experienced merchandising team that take care your order from the time of inquire to
shipment following day to day merchandising, TnA and proper communication.
Industrial Engineering Department:
We have a strong “Industrial Engineering Department” committed to implementing the latest Lean manufacturing practice.
The team is responsible for overall capacity planning and work balancing for the different production team by using standard
minute value (SMVs) for each process used in assembling a product. The team is able to accurately estimate the cost and time
for manufacturing a particular style which help to reduce uncertainties and down time. The team also tracks all inputs and
work-in-progress (WIP) through the production teams ensuring a steady process flow and improving efficiency and quality of
the production organization.
GSD Production System: We have established General Sewing Data (GSD) production system to provide best
service in term of Price & Quality.
Lean production Department:
We have a strong “Lean Production Department”. Its main objective is eliminating wastage. We use modern concept such as
5’S, TPM, SMED, Kanban, Kaizen, TIM WOOD etc. It helps us to improve productivity and efficiency in overall garment factory.
We use supply chain lean concept what helps us to reduce lead time and confirm on time shipment.
Sections & Departments
13. 13
Quality Control & assurance Department:
It is a team who is responsible to full-fill buyer’s requirement. We have a skilled & experienced quality control and assurance
team. The team works together for implementation and continual improvement of Total Quality Management (TQM) in order to
achieve satisfaction of our internal and external customers.
Lab & Fabric Inspection section:We have decorated our Lab with modern and high efficient equipment
and machines to ensure in house testing parameter demanded by customer. Moreover we ensure fabric quality by fabric
technician and inspector before issuing fabric to cutting section.
Store & Warehouse Section:
We have store and warehouse with modern technology &equipment and skilled manpowerthat are responsible for proper
inventory and to support supply-chain management for high productivity through proper racking process. We use ERP software
to enhance the capacity and function of this section.
CAD and Pattern Section:
It is designed by modern Garber technology. Manpower of this section is highly skilled to supper production team, sample
section as well as our honorable customer and buyer.
Sample Section:
This section is fully equipped by latest machines and skilled sample mans are contributing in the progress of the company
making samples on time by understanding buyer’s requirement.
Cutting Section:
Our cutting section is equipped by modern and latest automation machineries to achieve high efficiency in industrial
production.
Sewing Section:
Our production team lead by our factory GM is very skilled to achieve buyer’s required quality and production target. All
manpowerof production team take care your product as a baby to minimize wastage and rejection percentage. The slogan of
this team is- “right product on right time”.
Finishing Section:
We have a strong finishing team to make our produced goods wonderful through perfect procedure following buyer’s
instructions.
Maintenance Department:
Our maintenance department is lead by a skilled and experienced Manager to support our production team by making alive all
machineries though power supply.
Security Department:
We have very strong security team that always insures the safety and security of the company.
Dining facility for workers:We have 12000 Square feet dining space for workers with canteen &
prayer room facility.