3. Seamlessly Connect the
OT/CT/IT/IoT to the Cloud
Big Future for Driving Smarter Industry 4.0 Cyber-
Physical Manufacturing Systems
The Industry IoT-ready EtherCAT Motion Solutions
Industrial IoT Security and Manageable & Trusted Wi-
Fi Mesh Connectivity for Industry 4.0 Wireless
Factory
Industrial IoT Cloud-based Smart Factory Solutions
and Services
OT
OT
CT
IT/
IoT
4. The Industry 4.0 Forerunner –
Unified Architecture by PC-Based Controller
6. IWF3430
Comprehensive IoT Automation Solutions connects the
Digital Factory
Operation Network
Control Network
NISE3720 PBOX520A IPPC
NISE300
NIFE100
NIFE200
NISE105
IPPC1960
NIFE300
IFA3610
APPC
Process/Batch
Control
Control Room
Machine
PC-Base
Automation
Data Processing
NISE3600
Networking
nCare
Front-End
Communication
Operation &
Management
NISE50/NIO
IoT Gateway
010101110111010111010101110011001110101
7. Cyber-Physical System
CPS IoT
Closed System
Controllable & Partly predictable
Open System
Difficult to control or to predict
Physical World Cyber WorldCyber-Physical
IoT Controller/GatewayManufacturing Process
• Softlogic Runtime
• VC++ Programming
Automation
Fieldbus Networking
RTOS embedded
Control I/O Module
Intel Atom, Celeron,
Core i3/i5/i7
Internet
Wireless
WiFi/3G/LTE/BT.,etc
Things
Big-Data Concentrator
Mobile Browser
JMobile HMI
8. IPCControl
Software
HMI
I/O
System
The CPS-ready automation controller for
versatile applications
Cyber-Physical
System
Industry 4.0
Unified
Mobility
Scalable
Comprehensive
Industrial
Automation
Robotic
Control
Advanced
Control
Cloud Gateway
9. Robot
Controller
SoftMotion
Controller
SoftPLC
The Architecture and Offering of
NEXCOM Automation Controller
Control Network
Field
(Level 0)
Control
(Level 1)
ToOperationNetwork
Engineering Station
Control PPCAPPC1540TAPPC1245T IPPC1560TP2E
ControllerNIFE100 NIFE300NIFE200
10. Value Proposition of the
NEXCOM Automation Controller
A Highly Integrated,
Scalable Performance/Size and
Flexible Functionalities
Automation Controller with
PLCopen Standards,
Real-time Industrial Ethernet,
Mainstream Fieldbus and
Advanced PC Technologies
upgrades your Applications/Machines Smarter for
Seamless OT/IT Integration,
Flexible M2M Communication and
Open Connectivity to
the Digital Factory and Industry 4.0
Services
(ERP, MES, SCADA,
CRM, SCM…)
11. Features of the NEXCOM Controller
Fanless & Rugged Design
Mainstream Fieldbus
Real-time
Industrial Ethernet
PLCopen Standard
Control & Programming
High Resolution HMI
Web-based HMI
Flexible Expansion
(PCI, PCIe, miniPCIe)
Multi-Core Technology
NVRAM & SD Storage
1GbE Ports
Scalable Performance
(Intel ATOM, Intel Core i)
OT/IT/IoT
Enablement
Exclusive
Real-Time Engine
(50us Cycle time)
Reliable Storage
(CFast, SSD, RAID)
12. Features of the NEXCOMS Control PPC
Highly Integrated Control Technology
PLC + HMI + Motion + OPC Server + Ethernet/ Internet + PC Program
Real-time Platform
Real-time Engine in one exclusive CPU core
Multi-axes Motion Control based on real-time EtherCAT communication
Follow Open Standard
IEC 61131-3 (PLCopen logic/motion control)
IEC 61158 (EtherCAT)
ETG.6010 (CoE - CANopen CiA402 over EtherCAT, EN 50325-4)
Seamless and Flexible Communication
Real-time Industrial Ethernet
Mainstream Fieldbus
1Gb LAN Ports
High Computing Performance
High-density (multi-axes) of motion control with NO HW motion modules required
Multi-core technology for complex algorithm
Intel ATOM and Core i platforms
Comprehensive Panel Selection
High Resolution and Scalable Panel Size (8” to 17”, 4:3 and 16:9)
Multi-touch Capability
Anti-corrosion Panel available
Advancing PC Technologies
Reliable Storage (NVRAM, CFast, SSD)
Flexible Expansion (PCI, PCIe, miniPCIe)
OT/IT/IoT Enablement
PLC programming language
C/C++/Java/… programming language
Internet/Mail/IoT/… programming libraries
13. NEXCOM Automation Controllers’
Performance Selection Guide
PLC – Control RTE SMC – SoftMotion RTE
Performance Index P10 P20 P30 M10 M20 M60
IEC61131-3 Language LD/FBD/IL/ST/SFC/CFC LD/FBD/IL/ST/SFC/CFC
Cycle Time (ms) 1 0.5 0.5 1 0.5 0.5
Max. I/O Points 512 1024 1024+ 512 1024 1024+
Max. Axes 12 24 64
High-Computing Applications V V
HMI (integrated options) JMobile Suite
1. CODESYS TargetVisu
2. JMobile Suite
NIFE100 V V V V
NIFE101 V V V V
NIFE200 V V V V
NIFE200P2E V V V V
NIFE300, Core i3 V V
NIFE300, Core i5 V V
APPC0840T V
APPC1245T V V V V
APPC1540T V V
IPPC1560TP2E-DC V
IPPC1570PP2E, Celeron V V
IPPC1770PP2E, Core i5 V V
IPPC1640P V V V
Functional
SPEC.
Controller
Control
PPC
14. The Control Systems by
Marquee Automation Players
Operation Network
Control Network
Control Room
19. Machine Vision
Drive
Motor
I/O System
…(More Axes)
Sensors
System
Architecture
Highly Integrated Control Solution
IPPC1670PP2E
SCADA/MES
SoftMotion Controller with
Machine Vision
20. PLCopen logic IEC 61131-3.
PLCOpen motion control through
GB storage for user program and data.
Support PROFINET, EtherNet/IP, EtherCAT, Modbus TCP.
PROFIBUS and DeviceNet are available.
M60 Performance
• Intel Celeron/ Core i3/i5.
• 0.5ms cycle time.
• support 1024+ DI/O points.
• 64 axes
• Expansion slots for advancing PC applications.
• High-computing power for complex control and applications.
M20 Performance
• Intel Atom/Celeron.
• 0.5ms cycle time.
• support 1024 DI/O points.
• 24 axes
• Expansion slots for advancing
PC applications.
SoftMotion Controller PortfolioPerformance
Flexibility and Expandability
M10 Performance
• Intel Atom.
• 1ms cycle time.
• support 512 DI/O points.
• 12 axes
NIFE100 NIFE101
NIFE100
APPC1245T
APPC1540TAPPC1245T
NIFE300
IPPC1640P IPPC1560PP2E IPPC1770PP2E
NIFE200 NIFE200P2ENIFE101
NIFE200 NIFE200P2E
IPPC1640P IPPC1570PP2E
21. Restore to Default by F11
One Exclusive-CoreThe Other Multi-Cores
Value-added Software
System Configurations
Automation Runtime Engine
HMI Runtime Engine (Trial Version for 30 Days)System Diagnostic Utility
22. Remote I/O Modules
HMI Runtime
FBI Modules
1MB NVRAM
Available Options
Description Version Code P/N
NISK-NVRAM 10JKNVRAM00X0
FBI90E-DNM 10J50090E10X0
FBI90E-PBM 10J50090E09X0
FBI90E-REM 10J50090E08X0
License of JMobile Studio V1.91.0.254 6014500029X00
License of JMobile Runtime PC V1.91.0.254 6014500020X00
Note: Both the licenses of JMobile Studio and JMobile Runtime charge.
26. Integrated Program Design:
Control Programming Tool
&
Device Configuration Tool
A Professional IEC 61131-3
Development Utility & Automation Software
27. A Powerful Controller Kernel for
Variety of Industrial Applications
Integrated Functionalities for all Automation Applications
With PLC, Motion Control, CNC, Robot and HMI.
Integrated and Easy-to-Use Development Environment
for Coding, Configuration, Downloading, Debugging, Simulation and
Management.
Open, Standard, Modularized and Reusable
based on PLCopen logic(IEC 61131-3), PLCopen motion control, DIN 66025.
Comprehensive and Flexible Communication Protocols
including EtherCAT, PROFIBET, PROFIBUS, EtherNet/IP, DeviceNet, Modbus
TCP, OPC Server(V2.0), OPC UA.
Reliable, High-Performance and Portable Runtime Engine
with one-Exclusive CPU core in micro second Jitter.
Powerful and Expandable Control Libraries
for SoftMotion, CNC and Robot.
Advanced and Seamless OT/IT Integration
PC/IoT applications are available through C/C++ActiveX.
28. Open, Standard, Re-usable, Expandable, Advanced
and Comprehensive Motion Algorithm
SoftMotion RTE
For single and multi-axis motion control
29. Note: The SoftMotion supports Drives. (v: supported functions, ✽: alternation by 3S functions)
The SoftMotion Library Follows the Part 1, 2 & 3
Administrative Motion
Single Axes Multi Axes Single Axes Multi Axes
MC_Power v MC_CamTableSelect v MC_Home v MC_CamIn v
MC_ReadStatus v MC_Stop v MC_CamOut v
MC_ReadAxisError v MC_Halt v MC_GearIn v
MC_ReadParameter v MC_MoveAbsolute v MC_GearOut v
MC_ReadBoolParameter v MC_MoveRelative v MC_GearInPos v
MC_WriteParameter v MC_MoveAdditive v MC_PhasingAbsolute ✽
MC_WriteBoolParameter v MC_MoveSuperimposed v MC_PhasingRelative ✽
MC_ReadDigitalInput ✽ MC_MoveVelocity v MC_CombineAxis
MC_ReadDigitalOutput ✽ MC_MoveContinuousAbsolute ✽
MC_WriteDigitalOutput ✽ MC_MoveContinuousRelateive ✽
MC_ReadActualPosition V MC_TorqueControl ✽
MC_ReadActualVelocity V MC_PositionProfile v
MC_ReadActualTorque V MC_VelocityProfile v
MC_ReadAxisInfo MC_AccelerationProfile v
MC_ReadMotionState
MC_SetPosition V
MC_SetOverride
MC_TouchProbe V
MC_DigitalCamSwitch V
MC_Reset V
MC_AbortTrigger V
MC_HaltSuperimposed
Supported Drives of CODESYS SoftMotion
:
BECKHOFF EL2521/EL5101
Control Techniqes Digitax, Mentor und Unidrive
Copley Accelnet
FESTO CMMP EtherCAT
Generic CiA DSP402
Infranor XtrapulsPac
JAT Ecovario
KEB F5, H6
Kollmorgen AKD/ AKD Servodrive
Metronix ARS 2000-Serie
OMRON G5
Parker compax3, SBC
Schneider Electric Lexium32/ Lexium32i
Servotronix CDHD
Stöber Posidrive, SD6
Function Blocks of PLCopen motion control Version 2.0
March 17, 2011
MC_ (Since V1.0)
MC_ (Since V2.0)
30. SoftMotion libraries at a glance
Robotic: Articulated, Delta, SCARA
More SoftMotion libraries
Note: The Libraries includes SoftMotion RTE & SoftMotion CNC RTE
39. • Extendable: With up to 64 signal and function modules per
interface.
109 mm
12,9 mm
Interface module Power module
Potential distributor
module
Function module
Signal module
Fieldbus Remote I/O –
VIPA SLIO
40. Open to all requirements:
If tasks increase you can easily extend SLIO and thereby your application and implementation due to its modularity.
Open to other systems:
SLIO can be fully integrated with other PLC/PAC systems.
Open to all protocols:
For example: PROFIBUS, PROFINET, DeviceNet, EtherNet/IP, EtherCAT and Modbus TCP.
Fieldbus Remote I/O –
VIPA SLIO
41. The power modules do their work perfectly:
They separate the potential groups.
If necessary, they provide for a refresh of the power supply.
But these general features are also of interest to you:
The interface modules come including replaceable power module.
Locking hook
Bus terminal
• General isolation from electronic and installation level.*
• Optimal placement of the interfaces for space saving
connections.**
• Galvanic isolation between fieldbus and backplane bus.
• DIP-switches for address configuration with transparent cover.
• Electrical isolation between fieldbus and input/output level.
Electronic module
A SLIO Power Module
Fieldbus Remote I/O –
VIPA SLIO
43. Unified Architecture &
Integrated Control Solution
The total consultant service
One stop integration
Open standard
High-performance motion
High-computing power
Comprehensive portfolio
System Architecture
Consultant
Mechatronics
Integration Design
PLC/PC/Motion
Program Design
44. Target Industries
Food & Beverage
Household &
Personal Care
Metals Handling
Automotive
Semiconductor
& Electronics
Water/
Wastewater
Renewable EnergyProject SIs &
OEM SIs &
Machine Builders
High-computing power required
Complex HMI required
Massive sensor nodes deployed
Massive and real-time motion control required
Remote Management/Monitoring
45. F&B Packaging Machine
HMI+PLC
DI:
Emergency Stop
AO:
VFD
DI:
Photoelectric
Sensor
DI:
Light Screens
AO:
Heater
Portion ValveDO/Relay:
Actuator
AI:
Scale Meter
AI:
Flow Sensor
Pressure Sensor
Temperature Sensor
DI:
Push Buttons
DO:
Indicator
DI:
Interlocking
Switches
HMI + PLC + Motion:
1. Point to Point
2. Change Speed on the Fly
3. Dancer Control
DO:
Tower Light
IPPC Series
49. Renewable Energy
Management & Monitoring
1. Generator/Gear/Speed/Torque/Vibration
- Control & Monitoring
2. Power Management
3. Visualization
4. Communication
1. Inverter Control
2. Solar Tracking
3. Power Management
4. Communication
1. Data Processing
2. Security Gateway
3. Front-end communication
50. Solution Pack to Go,
FAE to your site, SPEC in Service
PC-based EtherCAT SoftMotion Solution Pack with PAC Controller + HMI + I/O + Drive + Motor
F&B Packaging
Machine
System Architecture
SoftMotion
Features & Functions
51. Highly Integrated Controller for
Seamless OT and IT Applications
Flow,
Pressure,
Temperature
Sensors
3rd Party/Proprietary Library
PC
Peripherals
M2M Clound
Mail
Services
Machine
Vision
Data Base
Comm.
Services
APC
Customized
Library
IT:
Seamless Integration
Ubiquitous
IoT Automation
SCADA, MES, APS …
CODESYS Gateway
Server
PLCMotion/CNC
CODESYS Runtime
PLCHanlder OPC Server
JMobile/
ServerOT:
Reliable Control
HMIIEC 61131-3
52. Smarter and Advanced Applications
Intelligent
High-speed
Powerful
1. Motion Control
2. Production Management
3. E-Traceability Service
4. Machine Self-diagnostic Service
5. Prediction Maintenance
6. Remote Management
…
53. Seamlessly Connect the
OT/CT/IT/IoT to the Cloud
Big Future for Driving Smarter Industry 4.0 Cyber-
Physical Manufacturing Systems
The Industry IoT-ready EtherCAT Motion Solutions
Industrial IoT Security and Manageable & Trusted Wi-
Fi Mesh Connectivity for Industry 4.0 Wireless
Factory
Industrial IoT Cloud-based Smart Factory Solutions
and Services
OT
OT
CT
IT/
IoT
54. From Big Data to Cloud Services
Level 1 SoftPLC/ SoftMotion/
HMI/ Cloud Gateway
Level 3
Level 0 I/O
01010111011101011100110110110101011100110111010101110101
Level 2 Visualization
Level 4 PaaS/ SaaS
Automation(ISA95)
Cloud/IoT
Cyber-Physical
SystemIndustrial IoT Studio
55. An intuitive UI tool for data path definition
Drag & Drop connection
Quick deployment for protocol routing
Functions by visualized nodes
Protocol nodes for
Industrial Ethernet
Fieldbus
Cloud
Open resources on Github
From Industrial Field Devices
To Cloud Entry Point
NEXCOM Industrial IoT Studio
59. Gateway Platforms for IIoT Studio
NIO100/101
Intel Quark
Field Devices
Industrial IoT Studio
3G
NISE50/50C/50CH
Intel ATOM
Assets/Devices
Management
Remote
Monitoring
Prediction
Maintenance
……
61. Devices
Device
Connectivity
Storage Analytics
Presentation &
Action
Event Hubs
SQL
Database
Machine
Learning
App
Service
IoT Hubs
Table/Blob
Storage
Stream
Analytics
Power BI
Service
Bus
DocumentD
B
HDInsight
Notification
Hubs
External
Data
Sources
External
Data
Sources
Data
Factory
Mobile
Services
BizTalk
Services
{ }
Source: Microsoft Taiwan
NISE50
IoT Gateway
63. Devices
Azure IoT Suite Remote Monitoring
Architecture
Back end
systems
and
processesC# simulator
Event Hub
Storage blobs DocumentDB
Web/Mobile App
Stream Analytics Logic Apps
Azure
Active Directory
IoT Hub
Web Jobs
Power BI
Source: Microsoft Taiwan
64. Azure Machine Learning is a powerful cloud-based predictive analytics service that
makes it possible to quickly create and deploy predictive models as analytics solutions.
Source: Microsoft Taiwan
68. Background – Plant Factory
• Harvest high value-added of
vegetable plants in controllable
environment.
• Massive production with 5x
production lines floating on the
water pools.
• Operate 24-7 for full-speed
growing rate.
69. Challenge
• Control factors vary for environmental
management, month by month.
- Temperature - CO2
- Humidity - PH
- Light - Nutrient Concentration
• Wide and Distributed coverage to apply
the environmental control system.
• Free-run budget control for power and
water expenses.
• Locate in suburban areas.
70. Solution 1 –
An IoT-Enabled Control and Monitoring System by Cloud Services
• MS Azure IoT Suite updates and adjust
the real-time status of Plant Factory
• NISE50 with Windows 10 IoT Core
– As the environmental controller
– As the cloud gateway
• Remote I/O systems collect the data
from sensors and control the actuators
• Sensors & Actuators:
– Temperature, Humidity, CO2
– PH, Nutrient, Flow
– Fan, Heater
– Interlock switch
– LED light source
– Alarm indicator
– Pump, Valve
71. • Automatically stabilize the
environmental condition.
• Remotely adjust the environmental
factors in real-time.
• Intelligently enhance the
productivity by cloud SaaS.
– Log the historian data from sensors
– Analysis the trend
– Learn the control patent
– Show the status of factory in real-time.
– Manage the expense of utilities
Benefits
To Cloud Services
3G
NISE50
From Field Devices
Optimize Operation
Resources
Save Utilities
Expense
Enhance
Profits
73. Offering List of the Demo Kit (FA-4)
• MS Azure Cloud Service
– MS Azure - Event Hub
– MS Azure - Stream Analysis
– MS Azure - MSSQL
• Mobile Access
– MS Azure - Web App
– Windows 10 Mobile
• Communication
– NEXCOM IWF300
• Filed Controller
– NEXCOM NISE50
– Windows 10 IoT Core (Trial Version)
– UWP of Windows 10
• Remote I/O
– VIPA DI/O, AI/O
• Sensors
– Temperature, Humidity (AI)
– Temperature, Humidity (Modbus TCP)
– Interlock switch (DI)
• Devices & Actuators
– LED light bulb (Alljoyn)
– LED Indicators (DO)
– Fan (DO)
NISE50C Certified for
MS Azure IoT Device
74. Product Highlights
• Industrial-grade and compact IPC as
controller and cloud gateway.
• Windows 10 IoT Core-ready and
Microsoft Azure IoT Device-certified.
• Support industrial and IoT protocols
– PROFINET, EtherNet/IP, EtherCAT, Modbus TCP
– Modbus RTU
– AllJoyn, MQTT
– MS Azure IoT Suite
• Wireless Capabilities Enablement
– 4G, 3G, WiFi
– Bluetooth
NISE50
Efficiently Connect the Big data to the Cloud
75. Solution 2 – Smarter Manufacturing
Windows 10 seamlessly upgrades your facilities to cloud
• MS Azure IoT Suite connects the
existing machine to the cloud
• NISE50 with Windows 10 IoT Core
– As the cloud gateway
• IPPC1640P with Windows 10
Enterprise
– As the EtherCAT motion controller
• Smart Phone with Windows 10
Mobile
– For remote monitoring
77. Benefits
• Identically unify and simplify machine
architecture.
• Seamlessly integrate OT/IT applications in
one unit.
• Painlessly connect the existing facilities to
cloud.
• Remotely and Predictively manage the
machine by cloud SaaS.
NISE50
Cut down the maintenance
Cost
Optimize the operational
Performance
Enhance
Uptime
IPPC1640P
01010111011100111100110110110110101000010100100000100101111000010000100000100101000000011
78. Architecture
UWP on
- IoT Hub
- Stream Analysis
- MSSQL
- Web App
- Power BI
NISE50
IPPC1640P
Mobile
IoT Core
Enterprise
OTIT
All Windows 10 Ready
79. Offering List of the Demo Kit (FA-6)
• MS Azure Cloud Service
– MS Azure - IoT Hub
– MS Azure - Stream Analysis
– MS Azure - MSSQL
• Mobile Access
– MS Azure - Web App
– Windows 10 Mobile
• Communication
– NEXCOM NISE50
– Windows 10 IoT Core (Trial Version)
– UWP of Windows 10
• Filed Controller
– NEXCOM IPPC1640P
– Windows 10 Enterprise
• Remote I/O
– VIPA DO
• Devices & Actuators
– Yaskawa Servo Drive/Motor
– LED Indicators
80. Product Highlights
• Industrial-grade Panel PC with multi-
touch capability as controller
• Windows 10 Enterprise-ready
• OT/IT Enablement
• Powerful automation controller
– IEC 61131-3
– PLCopen motion control
– Web-HMI
• Support industrial and IoT protocols
– PROFINET, EtherNet/IP, EtherCAT, Modbus TCP
– PROFIBUS, DeviceNet, CANopen, Modbus RTU
– OPC Server (DA/UA)
IPPC1640P
Integrated the Motion Control and HMI
with EtherCAT in one unit.
82. Library – ProtocolLibrary – Motion Control
Comprehensive IoT Automation Offering
NISE
NIFE
IPPC
APPC
On-board/FPGA
LAN Ports
Add-on
Motion Cards
CNC Controller -
NControl
3rd-Party Software
SoftMotion
CNC
SoftPLC
Target
Visue
Nex ECM
VisualizationPC-Based Automation Industry 4.0
Consultant
Service –
FA/OEM
Consultant Service for
System Architecture
Design of PLC/PC/Motion Integrated Application
Mechatronics Integrated Design
Evaluation Service for
System Capacities
Protocol Conversion
Cross System Integration
CORE VALUE
Electrical
Signals
Automation Core
Communication
Interfaces
Wireless
83. Library – ProtocolLibrary – Motion Control
Comprehensive IoT Automation Offering
NISE
NIFE
IPPC
APPC
On-board/FPGA
LAN Ports
Add-on
Motion Cards
CNC Controller -
NControl
3rd-Party Software
SoftMotion
CNC
SoftPLC
Target
Visue
Nex ECM
VisualizationPC-Based Automation Industry 4.0
Consultant
Service –
FA/OEM
Consultant Service for
System Architecture
Design of PLC/PC/Motion Integrated Application
Mechatronics Integrated Design
Evaluation Service for
System Capacities
Protocol Conversion
Cross System Integration NISE/NIFE & IPPC/APPC Series
CORE VALUE
Control SWMAC Series
NET
Series
Electrical
Signals
Automation Core
Communication
Interfaces
NControl
Series
IWF/
IoT
Wireless
85. Why IoT ? Cloud ?
Sensor Data Information Knowledge Wisdom Action
Sensors Big Data Information Knowledge Wisdom Actions
Actions Application Solve Problem Biz Model Money
(Products/Services)
Reversing + Result Oriented Thinking
