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Energy Conservation Potential  in Textile Sector-Pakistan   By Shafqat Ullah Programme Manager Programme for Industrial Sustainable Development (PISD) CPI & Royal Netherlands Embassy Initiative CPI Cleaner Production Institute
Key Areas of Concern ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Resource Consumption Practices Resource Consumption (per Kg of Fabric Processed) Optimum Consumption Saving Potential % Water 100-400 liter 70-100 30-75 Electricity 0.5-2.0 kWh 0.5-1.0 Up to 50%  Natural Gas 0.5-2.0 m 3 0.5-1.0 Up to 50% Steam 5-15 kg 5-8 Up to 47
Monitoring and Measurement ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Monitoring and Measurement ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Electricity Vs Production Gas Vs Electricity Generation Graphical Presentation
Maintenance & Upkeep ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Process/Machines Modification ,[object Object],[object Object],[object Object]
Process/Machines Modification ,[object Object],[object Object]
Recovery & Reuse ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Recovery & Reuse ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Compressed Air System ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
  Electrical Consumption Estimated Load Distribution    Department Designed Load (kW) % Share Blow Room 275 5.7 Carding 385 8.0 Comber 70 1.5 Lap Former 25 0.5 Drawing 110 2.3 Simplex 115 2.5 Ring Frames 2050 42.8 Auto Cone & Comp. 375 7.8 Doubling 195 4.0 Air Conditioning 955 20.0 Power House 175 3.7 Lighting 55 1.2 Total 4,785 100
Process/Machines Modification Effective Utilization of Peak and Off Peak Hours Electricity Schedule WAPDA TOD Schedule Season Peak  (Avg. Rs.4.61/kWh Off Peak (Avg. Rs. 3.62/kWh) Dec to Feb 5:00 pm to 9:00 pm Remaining 20 hours March to May 6:00 pm to 10:00 pm Remaining 20 hours June to August 7:00 pm to 11:00 pm Remaining 20 hours Sep to Nov 6:00 pm to 10:00 pm Remaining 20 hours
Process/Machines Modification Effective Utilization of Peak and Off Peak Hours Electricity Schedule Cleaning and Overhauling of Machines at Peak Hours Electricity consumption (kWh/month) 189,037 Peak hours charges (Rs/month)  871,460 Off peak hours charges (Rs/month) 684,314 Saving per month 187,146
Process/Machines Modification ,[object Object],[object Object],[object Object],[object Object]
Process/Machines Modification Oversized Motors/Efficient Motors ,[object Object],[object Object],[object Object]
Process/Machines Modification (Air Conditioning)  ,[object Object],[object Object],[object Object],[object Object]
Process/Machines Modification (Heating)  ,[object Object],[object Object],[object Object],[object Object],[object Object]

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Energy Present Qamar Zaman

  • 1. Energy Conservation Potential in Textile Sector-Pakistan By Shafqat Ullah Programme Manager Programme for Industrial Sustainable Development (PISD) CPI & Royal Netherlands Embassy Initiative CPI Cleaner Production Institute
  • 2.
  • 3. Resource Consumption Practices Resource Consumption (per Kg of Fabric Processed) Optimum Consumption Saving Potential % Water 100-400 liter 70-100 30-75 Electricity 0.5-2.0 kWh 0.5-1.0 Up to 50% Natural Gas 0.5-2.0 m 3 0.5-1.0 Up to 50% Steam 5-15 kg 5-8 Up to 47
  • 4.
  • 5.
  • 6. Electricity Vs Production Gas Vs Electricity Generation Graphical Presentation
  • 7.
  • 8.
  • 9.
  • 10.
  • 11.
  • 12.
  • 13. Electrical Consumption Estimated Load Distribution Department Designed Load (kW) % Share Blow Room 275 5.7 Carding 385 8.0 Comber 70 1.5 Lap Former 25 0.5 Drawing 110 2.3 Simplex 115 2.5 Ring Frames 2050 42.8 Auto Cone & Comp. 375 7.8 Doubling 195 4.0 Air Conditioning 955 20.0 Power House 175 3.7 Lighting 55 1.2 Total 4,785 100
  • 14. Process/Machines Modification Effective Utilization of Peak and Off Peak Hours Electricity Schedule WAPDA TOD Schedule Season Peak (Avg. Rs.4.61/kWh Off Peak (Avg. Rs. 3.62/kWh) Dec to Feb 5:00 pm to 9:00 pm Remaining 20 hours March to May 6:00 pm to 10:00 pm Remaining 20 hours June to August 7:00 pm to 11:00 pm Remaining 20 hours Sep to Nov 6:00 pm to 10:00 pm Remaining 20 hours
  • 15. Process/Machines Modification Effective Utilization of Peak and Off Peak Hours Electricity Schedule Cleaning and Overhauling of Machines at Peak Hours Electricity consumption (kWh/month) 189,037 Peak hours charges (Rs/month) 871,460 Off peak hours charges (Rs/month) 684,314 Saving per month 187,146
  • 16.
  • 17.
  • 18.
  • 19.