Presentation from Miguel Borges of Petrobras at the FOUNDATION for ROM media day

1. 1
Petrobras ROM Media Day
© 1994 – 2013 Fieldbus Foundation
Miguel Borges
Petrobras/Cenpes

2. 2
Petrobras ROM Media Day
© 1994 – 2013 Fieldbus Foundation
• The adopted Premises
• The Scope of the Tests
• Local Test – ROM Architecture
• Remote Test – ROM Architecture
• Live Demonstration of ROM Technology
• Remote Operation of the Plant
• Asset Management
• Conclusions
Outline

3. 3
Petrobras ROM Media Day
© 1994 – 2013 Fieldbus Foundation
The Adopted Premises
• The normal operation of the plant could not be affected
• All ROM field devices will be installed in parallel to existing
plant instruments, sharing the same primary element
(sensor)
• The existing DCS configuration will not be changed as
well as the supervisory operation screens
• A new screen should be configured to the Fieldbus
FOUNDATION™ for ROM live demo
• The radio backhaul path should provide cyber security
• All the necessary technical support for the installation,
configuration and start-up for all the ROM equipment
should be guaranteed by the respective manufacturers

4. 4
Petrobras ROM Media Day
© 1994 – 2013 Fieldbus Foundation
The scope of the tests
For Petrobras, the primary objective of this live
demonstration at the pilot plant PC3 was to verify
that we could access and use remotely, with ROM, all
the operational functionalities available locally
Another objective was to check the interoperability
of ROM devices of different manufactures over the
backhaul

5. 5
Petrobras ROM Media Day
© 1994 – 2013 Fieldbus Foundation
Local test – ROM Architecture
• On local test, the
following functionalities
were tested:
• Configuration of ROM and
field devices
• Commissioning of the field
devices
• Operation of the plant
• Asset management

6. 6
Petrobras ROM Media Day
© 1994 – 2013 Fieldbus Foundation
Remote Test – ROM Architecture
• For test purposes, the PC3 unit is the REMOTE SITE
• And this visualization room is the REMOTE CONTROL
ROOM

7. 7
Petrobras ROM Media Day
© 1994 – 2013 Fieldbus Foundation
Live Demonstration of ROM Technology
• The live demonstration will focus on:
• Remote operation of the plant
• Remote asset management of the plant and ROM
devices
• [REMOTE CONTROL ROOM] Visualization of the
architecture screens

8. 8
Petrobras ROM Media Day
© 1994 – 2013 Fieldbus Foundation
Remote Operation of the Plant
[DEMO] Remote access to the local operation data. No information is lost!
The remote screen shows the same information seen at the original local
operation screen and information from the new ROM devices (ROM
devices plus field devices connected to them).
• [CAMERA] Original PC3 screen. Video received via backhaul.
• [REMOTE CONTROL ROOM] Main DCS operation screen
(overview).
• OPC Data from original PC3 being received via backhaul.
• HSE ROM device information being received via backhaul.
Visualization of the “FF ROM Tags” screen

9. 9
Petrobras ROM Media Day
© 1994 – 2013 Fieldbus Foundation
Remote Operation of the Plant
• [DEMO] Access to all the block parameters and
parametrization
• [REMOTE CONTROL ROOM] Changing of a block
parameter

10. 10
Petrobras ROM Media Day
© 1994 – 2013 Fieldbus Foundation
Remote Operation of the Plant
• [DEMO] Remote operation of field device connected to the
ROM via HSE
• [REMOTE CONTROL ROOM] Actuation of an on-off valve
with position indication
• [CAMERA] Visualization of valve position change

11. 11
Petrobras ROM Media Day
© 1994 – 2013 Fieldbus Foundation
Asset Management
[DEMO] Removal of the MDI module of Stahl ROM device
resulting in a mismatch indication
• [REMOTE CONTROL ROOM] Visualization of the
configuration of the ROM device
• [CAMERA] Visualization of the ROM cabinet

12. 12
Petrobras ROM Media Day
© 1994 – 2013 Fieldbus Foundation
Asset Management
[DEMO] Simulation of failure of one temperature sensor
(thermocouple) resulting in a sensor failure indication
• [REMOTE CONTROL ROOM] Visualization of the plant
overview screen warning the failure

13. 13
Petrobras ROM Media Day
© 1994 – 2013 Fieldbus Foundation
Conclusions
• With ROM technology these tests showed no restrictions
and no differences to:
• Operation of the plant
• Asset Management
• Configuration of blocks
• Commissioning
• Very easy and quick integration, transparent to the user
• Verification of the interoperability of ROM devices from
different manufacturers

14. 14
Petrobras ROM Media Day
© 1994 – 2013 Fieldbus Foundation
Thanking you!