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ZJ                                                                                                        LAMPS        8L - 1

                                                       LAMPS

                                                      CONTENTS

                                                       page                                                              page

BULB APPLICATION . . . . . . . . . . . . . . . . . . . . . 23   GENERAL INFORMATION . . . . . . . . . . . . . . . . . . 1
DIAGNOSTIC PROCEDURES . . . . . . . . . . . . . . . . 1         INTERIOR LAMPS . . . . . . . . . . . . . . . . . . . . . . . 12
EXTERIOR LAMP SYSTEMS . . . . . . . . . . . . . . . 16          SERVICE PROCEDURES . . . . . . . . . . . . . . . . . . . 6



                                           GENERAL INFORMATION

  Each vehicle is equipped with various lamp assem-             brush. Coat the inside of the socket lightly with Mo-
blies. A good ground is necessary for proper lighting           par Multi-Purpose Grease or equivalent.
operation. Grounding is provided by the lamp socket               Aero headlamps use a replaceable bulb that is
when it comes in contact with the metal body, or                mounted in a molded plastic lens.
through a separate ground wire.
  When changing lamp bulbs check the socket for
corrosion. If corrosion is present, clean it with a wire




                                         DIAGNOSTIC PROCEDURES

  When a vehicle experiences problems with the                    Always begin any diagnosis by testing all of the
headlamp system, verify the condition of the battery            fuses and circuit breakers in the system. Refer to
connections, charging system, headlamp bulbs, wire              Group 8W, Wiring Diagrams.
connectors, relay, high beam dimmer switch and
headlamp switch. Refer to Group 8W, Wiring Dia-
grams for component locations and circuit informa-
tion.
8L - 2   LAMPS                        ZJ

                 HEADLAMP DIAGNOSIS
ZJ                        LAMPS   8L - 3

     FOG LAMP DIAGNOSIS
8L - 4    LAMPS                                                                                          ZJ

MULTI-FUNCTION SWITCH TESTING PROCEDURES                    (3) Remove lower instrument panel and knee
  The multi-function switch contains electrical cir-      blocker.
cuitry for:                                                 (4) Remove tilt lever.
• Auto Headlamps                                            (5) Remove upper and lower column shrouds to
• Headlamp Dimmer Switch.                                 gain access to the switch connector (Fig. 2).
• Passing Lights.
• Turn Signals.
• Hazard Warning.
• Windshield Wiper.
• Pulse Wiper.
• Windshield Washer.
  This integrated switch is mounted to the left hand
side of the steering column. Should any function of
the switch fail, the entire switch must be replaced.
  The multi-function switch also serves as a fog lamp
lock-out circuit. The circuit to the fog lamp switch is
completed only when the dimmer switch is in the low
beam position.

SWITCH TEST
  (1) Disconnect battery negative cable.
  (2) Remove lower instrument panel screws along
bottom edge of steering column (Fig. 1).




                                                                   Fig. 2 Steering Column Shrouds
                                                            (6) Remove lower fixed column shroud.
                                                            (7) Loosen steering column upper bracket nuts. Do
                                                          not remove nuts.
                                                            (8) Move upper fixed column shroud to gain access
                                                          to rear of multi-function switch.
                                                            (9) Remove switch connector (Fig. 3 and 4).




    Fig. 1 Lower Instrument Panel/Knee Blocker




                                                                Fig. 3 Multi-function Switch Connector
ZJ                                                                                   LAMPS       8L - 5




        Fig. 4 Steering Column Connectors                Fig. 5 Dimmer Switch Continuity Chart

  (10) Use an ohmmeter to test for continuity be-   (11) Refer to Service Procedures for assembly.
tween the terminals of the switch as shown in the
continuity chart (Fig. 5).
8L - 6        LAMPS                                                                                                                          ZJ

                                                     SERVICE PROCEDURES


                                                                        INDEX
                                                                   page                                                                    page

Backup Lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9       License Plate Lamp . . . . . . . . . . . . . . . . . . . . . . . 10
Center High Mounted Stop Lamp (CHMSL) . . . . . . 10                         Parking Lamp Bulb/Lens Replacement . . . . . . . . . . 7
Fog Lamp Switch Replacement . . . . . . . . . . . . . . . . 9                Rear Side Marker Lamp . . . . . . . . . . . . . . . . . . . . 10
Fog Lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9    Tail and Stop Lamps . . . . . . . . . . . . . . . . . . . . . . . . 9
Headlamp Alignment . . . . . . . . . . . . . . . . . . . . . . . . 6         Turn Signal and Side Marker Lamp . . . . . . . . . . . . . 8
Headlamp Alignment Preparation . . . . . . . . . . . . . . . 6               Turn Signal Lamp . . . . . . . . . . . . . . . . . . . . . . . . . 10
Headlamp Switch . . . . . . . . . . . . . . . . . . . . . . . . . . 9        Turn Signal/Dimmer Switch . . . . . . . . . . . . . . . . . . . 9
Headlamp/Fog Lamp Adjustment Using Alignment                                 Underhood Lamp . . . . . . . . . . . . . . . . . . . . . . . . . 10
  Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

HEADLAMP ALIGNMENT                                                           alignment screen (with tape). Use this line for up/
  Headlamps can be aligned using the screen method                           down adjustment reference.
provided in this section. Alignment Tool C4466-A or                            (7) Measure distance from the centerline of the ve-
equivalent can also be used. Refer to instructions                           hicle to the center of each headlamp being aligned.
provided with the tool for proper procedures. The                            Transfer measurements to screen (with tape) to each
preferred headlamp alignment setting is 0 for                                side of vehicle centerline. Use these lines for left/
the left/right adjustment and 1؆ down for the                                right adjustment reference.
up/down adjustment.
                                                                             HEADLAMP ADJUSTMENT
HEADLAMP ALIGNMENT PREPARATION                                                 A properly aimed low beam will project the top
  (1) Verify headlamp dimmer switch and high beam                            edge of high intensity pattern on the screen from 50
indicator operation.                                                         mm (2 in.) above to 50 mm (2 in.) below headlamp
  (2) Correct defective components that could hinder                         centerline. The side-to-side left edge of high intensity
proper headlamp alignment.                                                   pattern should be from 50 mm (2 in.) left to 50 mm
  (3) Verify proper tire inflation.                                          (2 in.) right of headlamp centerline (Fig. 1). The pre-
  (4) Clean headlamp lenses.                                                 ferred headlamp alignment is 0 for the left/
  (5) Verify that luggage area is not heavily loaded.                        right adjustment and 1؆ down for the up/down
  (6) Fuel tank should be FULL. Add 2.94 kg (6.5                             adjustment. The high beams on a vehicle with aero
lbs.) of weight over the fuel tank for each estimated                        headlamps cannot be aligned. The high beam pattern
gallon of missing fuel.                                                      should be correct when the low beams are aligned
                                                                             properly.
HEADLAMP/FOG LAMP ADJUSTMENT USING                                             To adjust headlamp aim, rotate alignment screws
ALIGNMENT SCREEN                                                             (Fig. 2).

ALIGNMENT SCREEN PREPARATION                                                 FOG LAMP ADJUSTMENT
  (1) Position vehicle on a level surface. Perpendicu-                         Prepare an alignment screen. A properly aligned
lar to a flat wall 7.62 meters (25 ft) away from front                       fog lamp will project a pattern on the alignment
of headlamp lens.                                                            screen 100 mm (4 in.) below the fog lamp centerline
  (2) If necessary, tape a line on the floor 7.62                            and straight ahead (Fig. 3).
meters (25 ft) away from and parallel to the wall
(Fig. 1).                                                                    HEADLAMP BULB REMOVAL
  (3) From the floor up 1.27 meters (5 ft), tape a line
on the wall at the centerline of the vehicle. Sight                          CAUTION: Do not touch the bulb glass with fingers
along the centerline of the vehicle to verify accuracy                       or other oily surfaces. Reduced bulb life will result.
of line placement.                                                             (1) Lift hood to access lamps.
  (4) Rock vehicle side-to-side three times to allow                           (2) Reach into engine compartment and locate lock
suspension to stabilize.                                                     ring supporting the headlamp bulb assembly.
  (5) Jounce front suspension three times by pushing                           (3) Rotate the lock ring 1/8 turn counterclockwise
downward on front bumper and releasing.                                      (Fig. 4).
  (6) Measure the distance from the center of head-                            (4) Pull the bulb straight out from the housing.
lamp lens to the floor. Transfer measurement to the                            (5) Install new bulb.
ZJ                                                                                       LAMPS      8L - 7




                               Fig. 1 Headlamp Alignment Screen —Typical
                                                       • Grasp upper edge of headlamp lens. Pull straight
                                                       back (away) from grille opening reinforcement (GOR).
                                                       Disengage upper adjuster pivot from lens assembly.
                                                       • Locate and disconnect the 3 wire connector behind
                                                       headlamp.
                                                       • Rotate bulb ring counterclockwise. Remove ring
                                                       and bulb from lens (Fig. 4).
                                                       • Install new bulb.
                                                       • Replace by seating the assembly in the lamp hous-
                                                       ing and turning the lock ring 1/8 turn clockwise to
                                                       secure.
                                                       • Align upper adjust pivot into headlamp opening
                                                       and snap into place.
                                                       • Snap lower adjuster pivots into place.

         Fig. 2 Aero Headlamp Alignment                PARKING LAMP BULB/LENS REPLACEMENT
                                                         The parking lamp is mounted on the side of the
  (6) Replace by seating the assembly in the lamp
                                                       GOR next to headlamp assembly.
housing and turning the lock ring 1/8 turn clockwise
                                                         (1) Open hood.
to secure.
                                                         (2) Remove screws which hold the parking lamp in
  If clearance is minimal behind the headlamp as-
                                                       position (Fig. 6).
sembly, use the following procedure:
                                                         (3) Disengage lamp from vehicle, rotate socket
• Grasp lower edge of headlamp lens. Pull straight
                                                       counterclockwise and pull socket from lamp. Pull
back (away) from grille opening reinforcement (GOR).
                                                       bulb to remove.
Disengage lower adjuster pivots from lens assembly
                                                         To install, reverse the removal procedure.
(Fig. 5).
8L - 8   LAMPS                                                                                         ZJ




                                  Fig. 3 Fog Lamp Alignment —Typical




          Fig. 4 Headlamp Bulb Removal                            Fig. 5 Headlamp Removal
TURN SIGNAL AND SIDE MARKER LAMP                       (3) To replace turn signal bulb, rotate socket coun-
  (1) The parking lamp must be removed to get to     terclockwise press in on bulb and rotate 1/4 turn to
attaching screws for this lamp.                      remove.
  (2) Remove the screws and slide lamp outboard to     (4) To replace sidemarker bulb rotate socket coun-
expose the socket (Fig. 7).                          terclockwise grasp and pull from lamp.
ZJ                                                                                          LAMPS      8L - 9

                                                        high beam, the fog lamps will turn OFF. The fog
                                                        lamps will go back on when the high beams are
                                                        switched OFF.

                                                        FOG LAMP BULB/LENS REPLACEMENT

                                                        CAUTION: Do not touch the bulb glass with fingers
                                                        or other oily surfaces. Reduced bulb life will result.
                                                          (1) Use a short phillips screwdriver, remove the
                                                        screws attaching the lens to the lamp housing.
                                                          (2) Separate lens from lamp housing.
                                                          (3) Remove spring clip holding bulb to lens.
                                                          (4) Disconnect wire connectors at bulb.
                                                          (5) Remove bulb element from lens.
                                                          (6) To install, reverse the removal procedure.

                                                        HEADLAMP SWITCH
                                                         To remove or replace headlamp switch. Refer to
                                                        Group 8E, Instrument Panel and Gauges.

                                                        TURN SIGNAL/DIMMER SWITCH
                                                         To remove or replace dimmer switch, Refer to
           Fig. 6 Parking Lamp Removal                  Group 8J, Turn Signals and Hazard Flasher.
  (5) After replacing bulb, slide lamp into slot pro-
vided on inboard side of headlamp assembly. Replace     FOG LAMP SWITCH REPLACEMENT
two screws and replace parking lamp.                      The fog lamp switch is integrated into the head-
                                                        lamp switch, and is located on the left hand side of
                                                        instrument panel. To remove or replace headlamp
                                                        switch. Refer to Group 8E, Instrument Panel and
                                                        Gauges.

                                                        TAIL AND STOP LAMPS
                                                        BULB REMOVAL
                                                          (1) Remove lamp screws and separate lamp from
                                                        body (Fig. 8).
                                                          (2) Grip top bulb socket and rotate counterclock-
                                                        wise. Separate socket and bulb from lens (Fig. 9).
                                                          (3) Rotate bulb in socket counterclockwise. Remove
                                                        bulb from socket.
                                                          To install, reverse the removal procedures.

                                                        BACKUP LAMPS
                                                          To remove or replace backup lamp bulbs:
                                                          (1) Remove lamp screws and separate lamp from
                                                        the body (Fig. 8).
                                                          (2) Grip second bulb socket from top and rotate
                                                        counterclockwise. Separate socket from lamp (Fig. 9).
        Fig. 7 Turn Signal And Side Marker                (3) Rotate bulb in the socket counterclockwise. Re-
FOG LAMPS                                               move bulb from socket.
  Fog lamps are turned OFF by the circuit relay           To install reverse the removal procedures.
when high beam headlamps are turned ON.
  Fog lamps may be operated ONLY when low beam          BACKUP LAMP SWITCH
headlamps are ON. If the headlamps are switched to        The backup lamp switch service instructions can be
                                                        found in Group 21, Transmission.
8L - 10    LAMPS                                                                                        ZJ

TURN SIGNAL LAMP
  (1) Remove lamp screws and separate the lamp
from body (Fig. 8).
  (2) Grip bottom bulb socket and rotate counter-
clockwise. Separate socket from lamp (Fig. 9).
  (3) Rotate bulb in socket counterclockwise. Remove
bulb from socket.
  To install, reverse the removal procedure.

REAR SIDE MARKER LAMP
  The rear side marker lamp is incorporated into the
tail lamp.
  (1) Remove lamp screws and separate lamp from
body (Fig. 8).
  (2) Grip socket located on the side of lens. Rotate
counterclockwise. Separate socket from lamp (Fig. 9).
  (3) Grasp bulb and pull to remove (Fig. 9).
  To install, reverse the removal procedure.




                                                               Fig. 9 Bulb Replacement/Rear Lamps
                                                        CENTER HIGH MOUNTED STOP LAMP (CHMSL)
                                                          The CHMSL is mounted at the top of the rear win-
                                                        dow (Fig. 10).




                 Fig. 8 Rear Lamps
LICENSE PLATE LAMP
                                                              Fig. 10 Center High Mounted Stop Lamp
REMOVAL                                                  (1) Raise liftgate.
  (1) Remove screws and from license plate lamp          (2) Remove upper liftgate trim panels.
from license plate tub.                                  (3) Remove CHMSL lamp mounting screws.
  (2) Grip socket and rotate counterclockwise and        (4) Remove CHMSL lamp.
separate from license plate housing.                     (5) Turn socket 1/4 turn counterclockwise.
                                                         (6) Replace bulbs if necessary.
INSTALLATION
                                                         To install, reverse removal procedure.
  (1) Install a bulb in lamp socket.
  (2) Position socket in license plate housing and
                                                        UNDERHOOD LAMP
turn clockwise.
                                                          When equipped, the underhood lamp is installed on
  (3) Position license plate in license plate tub and
                                                        the hood right, rear panel (Fig. 11). The lamp is on
install screws.
                                                        when hood is opened by way of liquid ON/OFF switch
                                                        that is integral with lamp base (Fig. 12).
ZJ                                                                                    LAMPS      8L - 11




                                                            Fig. 12 Underhood Lamp Components
                                                        (2) Rotate bulb counterclockwise. Remove it from
                                                      lamp base socket.
                                                        (3) Remove screw that attaches lamp reflector
                                                      bracket to hood inner panel (Fig. 12).
             Fig. 11 Underhood Lamp                     (4) Remove lamp from hood inner panel.
BULB REMOVAL
  (1) Disconnect wire harness connector from under-   HOUSING INSTALLATION
hood lamp (Fig. 11).                                    (1) Position underhood lamp on the hood inner
  (2) Rotate bulb counterclockwise. Remove it from    panel.
lamp base socket.                                       (2) Install screw through lamp and into the hood
                                                      panel.
BULB INSTALLATION                                       (3) Insert bulb in lamp base socket and rotate it
 (1) Insert replacement bulb in lamp base socket.     clockwise.
Rotate it clockwise.                                    (4) Connect wire harness connector to lamp.
 (2) Connect wire harness connector to lamp.
HOUSING REMOVAL
 (1) Disconnect wire harness connector from lamp.
8L - 12       LAMPS                                                                                                                                         ZJ

                                                      INTERIOR LAMPS


                                                                              INDEX
                                                                          page                                                                          page

Cargo Lamp/Bulb . . . . . . . . . . . . . . . . . . . .   .   .   .   .   .   14   Lighted Vanity Mirror . . . . . . . . . . . . . . . . .   ....   .   .   12
Dome Lamp Bulb . . . . . . . . . . . . . . . . . . . .    .   .   .   .   .   13   Lighted Vanity Mirror Trouble Diagnosis . . .             ....   .   .   12
Dome/Courtesy Lamp Service Information . .                .   .   .   .   .   12   Mini Overhead Console . . . . . . . . . . . . . . .       ....   .   .   14
Dome/Courtesy Lamp Trouble Diagnosis . . .                .   .   .   .   .   12   Mini Overhead Console Reading Lamp Bulb                    ...   .   .   14
Dome/Reading Lamp . . . . . . . . . . . . . . . . .       .   .   .   .   .   13   Overhead Console . . . . . . . . . . . . . . . . . .      ....   .   .   13
Door Courtesy Lamp . . . . . . . . . . . . . . . . . .    .   .   .   .   .   14   Overhead Console Reading Lamp Bulb . . .                  ....   .   .   13
Illuminated Entry System Service Information              .   .   .   .   .   15   Under Panel Lamp . . . . . . . . . . . . . . . . . .      ....   .   .   15

DOME/COURTESY LAMP SERVICE INFORMATION                                             can be equipped with a lighted vanity mirror. A lamp
  The interior lamp bulbs illuminate when they are                                 is located at each side of the vanity mirror. The
connected to vehicle body ground. By way of applica-                               lamps are switched ON automatically when the mir-
ble switch:                                                                        ror cover is lifted (Fig. 1).
• Dome lamp switch.
• Glove box switch.
• Door pillar switch.
• Liftgate switch (if the cargo lamp is ON).
  If equipped with Security Alarm Module, refer to
Group 8Q, Vehicle Theft Security System.

DOME/COURTESY LAMP TROUBLE DIAGNOSIS
ALL LAMPS INOPERATIVE
  (1) Slide the I/P illumination rheostat to the right.
The lamps should light. If not, remove, inspect and
test the dome lamp fuse.
  (2) If fuse is OK, repair open circuit in the wire
harness to vehicle body ground.
  (3) Replace left hand pod switch if dome lamp
switch fails.

ONE LAMP INOPERATIVE
  (1) Measure the resistance across the bulb holder
terminals. The ohmmeter should indicate approxi-
mately zero ohms. If not, replace bulb.
  (2) Measure voltage between voltage side of the                                                  Fig. 1 Lighted Vanity Mirror
bulb holder and vehicle body ground. The voltmeter
should indicate battery voltage. If not, repair the                                  Voltage is applied directly to the vanity lamp bulbs
open circuit in the wire harness to the splice.                                    by way of the dome lamp fuse.

LAMPS INOPERATIVE WITH ONE OR MORE                                                 LIGHTED VANITY MIRROR TROUBLE DIAGNOSIS
DOORS OPENED
  (1) Remove the faulty switch from the door pillar                                VANITY LAMPS INOPERATIVE
and connect switch wire directly to ground. The lamp                                 (1) Remove, inspect and test dome lamp fuse. Re-
should light.                                                                      place if defective.
  (2) If not, check for an open circuit in ground wire.                              (2) Test dome lamp operation. If OK, go to next
Repair as necessary. If lamps still do not light, re-                              step. If not OK, repair the open circuit in the wire
place switch.                                                                      harness from the splice.
                                                                                     (3) Measure the voltage between the pink wire on
LIGHTED VANITY MIRROR                                                              switch connector and vehicle body ground. The volt-
                                                                                   meter should indicate battery voltage. If not OK, re-
SERVICE INFORMATION                                                                pair the open circuit in wire harness from splice.
 Both the driver and the front passenger sunvisor
ZJ                                                                                         LAMPS       8L - 13

  (4) Connect a jumper wire from the ground side of      DOME LAMP BULB
the switch to a good vehicle body ground. Measure
the resistance to vehicle body ground. The ohmmeter      REMOVAL
should indicate approximately zero ohms. If not, re-       (1) Insert a flat blade screwdriver in slot at front
pair the open circuit in the wire harness to vehicle     of lens.
body ground.                                               (2) Rotate the screwdriver until lens snaps out of
                                                         the housing.
DOME/READING LAMP                                          (3) Remove lens from housing.
                                                           (4) Remove bulb from terminals.
REMOVAL
  (1) Insert a flat blade screwdriver in slot at the     INSTALLATION
center of the lamp housing. Rotate screwdriver up-         (1) Insert bulb into reading lamp terminals.
ward and unsnap dome lamp lens.                            (2) Replace lens by holding lens level and pushing
  (2) Pull lens downward. Remove it from lamp            rearward into housing.
housing.                                                   (3) Push lens up to snap into housing.
  (3) Remove the lamp housing retaining screws
(Fig. 2).                                                OVERHEAD CONSOLE
  (4) Push housing forward and release housing from       To service overhead console refer to Group 8C,
bracket.                                                 Overhead Console.

                                                         OVERHEAD CONSOLE READING LAMP BULB
                                                         REMOVAL
                                                           (1) Insert a flat blade screwdriver in slot at front
                                                         of lens (Fig. 3).




             Fig. 2 Dome/Reading Lamp                       Fig. 3 Overhead Console Reading Lamp Bulb
                                                                             Removal
 (5) Disconnect wire harness connectors.
 (6) Remove lamp housing from headliner cavity.            (2) Rotate the screwdriver until lens snaps out of
                                                         the housing.
INSTALLATION                                               (3) Remove lens from housing.
  (1) Position dome/reading lamp housing at head-          (4) Remove bulb from terminals.
liner cavity.
  (2) Connect wire harness connectors.                   INSTALLATION
  (3) Locate rear pods of the lamp in the slots of the     (1) Insert bulb into reading lamp terminals.
dome lamp bracket. Push lamp housing up and to             (2) Replace lens by holding lens level and pushing
rear.                                                    rearward into housing.
  (4) Install the lamp housing screws (Fig. 2).            (3) Push lens up to snap into housing.
  (5) Position dome lamp lens at lamp housing. Snap
lens into housing.
8L - 14    LAMPS                                                                                          ZJ

MINI OVERHEAD CONSOLE
 Sunroof equipped vehicles contain an overhead
mini console (Fig. 4). Refer to Group 8C, Overhead
Console for service procedures.




                                                                          Fig. 5 Cargo Lamp
                                                          DOOR COURTESY LAMP
                                                          REMOVAL
                                                            (1) Remove door panel. Refer to Group 23, Body
                                                          Components for service procedure.
                                                            (2) Disconnect wiring harness connector (Fig. 6).
                                                            (3) Carefully insert a thin flat blade screwdriver
                                                          between lens and door trim panel.
                                                            (4) Rotate screwdriver to remove lens.
           Fig. 4 Mini Overhead Console                     (5) Push door courtesy lamp housing through door
                                                          trim panel.
MINI OVERHEAD CONSOLE READING LAMP BULB
 Refer to overhead console reading lamp bulb re-
moval/installation procedures.

CARGO LAMP/BULB
  The cargo lamp bulb housing is integral with the
upper rear headliner trim moulding. To replace bulb
housing the trim moulding must be replaced.

REMOVAL
  (1) Insert a flat blade screwdriver in slots provided
at lower portion of lens.
  (2) Rotate screwdriver upward until lens snaps out
of housing.
  (3) Remove lens from housing (Fig. 5).
  (4) Remove bulb from bulb holder.

INSTALLATION
  (1) Install bulb in holder.
  (2) Insert upper tabs of lens into lens housing.
  (3) Snap lower portion of lens into slots at lens
housing (Fig. 5).
                                                                      Fig. 6 Door Courtesy Lamp
ZJ                                                                                         LAMPS       8L - 15

INSTALLATION                                            INSTALLATION
  (1) Connect wiring harness.                             For installation, reverse removal procedure.
  (2) Insert door courtesy lamp into door trim panel.
  (3) Install door trim panel.                          ILLUMINATED ENTRY SYSTEM SERVICE
                                                        INFORMATION
UNDER PANEL LAMP                                          The Illuminated Entry System is activated by the
                                                        system relay. The relay is located in the relay center
REMOVAL                                                 behind instrument panel. The relay receives input
 (1) Remove 1 mounting screw (Fig. 7).                  from door pillar switches, the keyless entry system,
 (2) Disconnect wiring harness connector.               and the ignition switch (when in the RUN position).
                                                        When input is received, the timer in the relay imme-
                                                        diately begins the timing-out process. The timing-out
                                                        process requires approximately 30 seconds. Interior
                                                        lamps are turned off either when the 30 second time-
                                                        out is completed or when the ignition switch is
                                                        turned ON. If a door remains open for more than 30
                                                        seconds, the interior lamps will stay on until the door
                                                        is closed.
                                                          The illuminated entry system also operates
                                                        when a door is opened to exit vehicle. When
                                                        door is closed the lamps will stay on for re-
                                                        maining portion of the 30 seconds.

                                                        ILLUMINATED ENTRY RELAY
                                                          To remove or replace relay, refer to Auto Headlamp
                                                        Module procedure located in this section.
       Fig. 7 Under Panel Lamp—Rear View
8L - 16       LAMPS                                                                                                                 ZJ

                                               EXTERIOR LAMP SYSTEMS


                                                                   INDEX
                                                              page                                                                 page

Auto Headlamps . . . . . . . . . . . . . . . . . . . . . . . . . . 16   Lamp Outage Module . . . . . . . . . . . . . . . . . . . . . . 22
Daytime Running Light Module . . . . . . . . . . . . . . . 16

DAYTIME RUNNING LIGHT MODULE
  The headlamps on vehicles sold in Canada, will go
ON when the ignition is turned ON. This provides a
constant Lights On condition while the ignition
switch is in the run position and the park brake is
NOT engaged. The lamps illuminate at less than 50%
of normal intensity.
  The Daytime Running Light Module (DRL) is lo-
cated on a bracket, to the left of the steering column,
on the underside of the instrument panel.
  (1) Remove screws holding module and bracket to
vehicle (Fig. 1).
  (2) Disconnect electrical connector.
  To install module, reverse the removal procedures.

AUTO HEADLAMPS
  This system automatically turns the lamps on and
off according to light conditions. The system also
keeps the lights on for a selected amount of time af-
ter driver has parked and left vehicle. The system
can be turned off to give driver manual control of
headlamps.
                                                                                 Fig. 1 Daytime Running Light Module
AUTO HEADLAMP SYSTEM DIAGNOSIS                                          minals at each component and connector for a poor
  Perform the system check in the order shown.                          connection. Also check that each terminal of mating
When a fault is found, refer to Diagnosis chart and/or                  connectors is properly seated. If the connections ap-
Group 8W, Wiring Diagrams for circuit information.                      pear to be reliable, try the System Check again while
If a normal result is found at each and every step of                   moving the wire harness from side to side at each
the System Check, the fault may be intermittent.                        component. Once a fault has been corrected, perform
  To find an intermittent fault, check the mating ter-                  the System Check to verify the diagnosis.
ZJ                                LAMPS   8L - 17

     AUTO HEADLAMP SYSTEM CHECK
8L - 18   LAMPS                                    ZJ

                  AUTO HEADLAMP SYSTEM DIAGNOSIS
ZJ                                                                                 LAMPS       8L - 19




                                                            Fig. 3 Center Bezel Lower Screws
                                                   these inputs the module will control the lamps. The
                                                   auto headlamp module is located behind the glove
                                                   box to the right of the security alarm module.

                                                   REMOVAL
                                                     (1) Disconnect battery negative cable.
                                                     (2) Remove two screws holding top of center clus-
                                                   ter bezel (Fig. 2).
                                                     (3) Remove ash tray.
                                                     (4) Remove two screws holding center of bezel.
                                                     (5) Remove two screws holding bottom of bezel
        Fig. 2 Center Bezel Upper Screws
                                                   (Fig. 3).
AUTO HEADLAMP MODULE                                 (6) Remove center bezel.
  The module receives inputs from the auto head-
lamp switch and auto headlamp sensor. Based on
8L - 20    LAMPS                                                                                       ZJ




                                            Fig. 4 Instrument Panel
(7) Remove two screws holding dash pad located be-         (15) Remove four screws holding glove box bottom
hind center bezel.                                       (Fig. 6).
  (8) Gently pry defroster bezel out of dash pad (Fig.
4).
  (9) Unplug sensor(s) and set defroster bezel aside.
  (10) Remove screws in defroster duct opening hold-
ing dash pad.
  (11) Remove speaker grilles. Remove screws behind
speaker grilles.
  (12) Remove screws above IP cluster holding dash
pad (Fig. 5).




                                                                          Fig. 6 Glove Box




              Fig. 5 Dash Pad Screws
  (13) Open glove box and remove 2 screws holding
dash pad.
  (14) Pull up on dash pad to unsnap clips and then
remove dash pad.
ZJ                                                                                      LAMPS      8L - 21

  (16) Remove four screws from top of glove box be-     (18) Remove bezel from instrument panel. Discon-
zel (Fig. 7).                                         nect glove box light switch.
                                                        (19) Remove 2 screws holding auto headlamp mod-
                                                      ule (Fig. 9).




              Fig. 7 Right Side Bezel
  (17) Remove one screw holding the bezel to the
center armature (Fig. 8).



                                                                 Fig. 9 Auto Headlamp Module
                                                       (20) Remove connector from module.
                                                       For installation, reverse removal procedure.

                                                      AUTO HEADLAMP SENSOR
                                                        The auto headlamp sensor is the key sensor for the
                                                      auto headlamp system. The module utilizes the sen-
                                                      sor input to determine when to turn the headlamps
                                                      on or off. The sensor is located in the center of the
                                                      defroster grille at the base of the windshield.

                                                      REMOVAL (FIG. 10)
                                                        (1) Gently pry defroster bezel out of dash pad.
                                                        (2) Unplug auto headlamp sensor connector.
                                                        (3) Snap out sensor from bezel.
                                                        For installation, reverse the removal procedure.




          Fig. 8 Right Side Lower Screw
8L - 22    LAMPS                                                                                          ZJ




                                            Fig. 10 Instrument Panel
LAMP OUTAGE MODULE                                         (6) Remove lamp outage module.
   Details for the lamp outage module can be found in      For installation, reverse the removal procedure.
the Group 8E, Vehicle Information Center. For circuit
information, refer to Group 8W, Wiring Diagrams.
   Connecting trailer lights to the body harness at the
rear of the vehicle can cause damage to the lamp out-
age module. The lamp outage module is designed to
handle a 5 amp current load. This is adequate for the
operation of the vehicles lighting system. When addi-
tional lights are added to the system such as trailer
lights, the 5 amp limit can be exceeded. This can
cause failure of the lamp outage module.
   If trailer towing is required and the vehicle is not
equipped with a trailer tow package, the MOPAR ac-
cessory trailer towing harnesses are the only ap-
proved method to provide additional trailer lights.
These harnesses are designed to provide current to
the trailer lights but bypass the lamp outage module.

REMOVAL
  (1) Remove   battery negative cable.
  (2) Remove   spare tire from carrier.
  (3) Remove   access door (Fig. 11).
  (4) Remove   wiring connectors at top of module.
  (5) Remove   screw holding module to inner quarter                   Fig. 11 Lamp Outage Module
panel.
ZJ                                                                                                                                       LAMPS            8L - 23

                                                               BULB APPLICATION

GENERAL INFORMATION                                                                  ponents have lamps that can only be serviced by an
   The following Bulb Application Table lists the lamp                               Authorized Service Center (ASC) after the component
title on the left side of the column and trade number                                is removed from the vehicle. Contact local dealer for
or part number on the right.                                                         location of nearest ASC.
                                                                                       A/C Heater......................................................4720843
CAUTION: Do not use bulbs that have a higher can-                                      Ash Receiver.............................................................37
dle power than bulb listed in the Bulb Application                                     Cigarette Lighter .....................................................53
Table. Damage to lamp can result. Do not touch                                         Climate Control........................................................74
halogen bulbs with fingers or other oily surfaces.                                     Console Floor Shifter.............................................194
Bulb life will be reduced.                                                             Dome/Reading.........................................................561
                                                                                       Door Courtesy ........................................................168
EXTERIOR LAMPS                                                                         Front Reading ........................................................906
 Back-up .................................................................1156         Glove Compartment...............................................194
 Center High Mounted Stop Lamp .......................921                              Hazard Lamp ...........................................................74
 Fog............................................................................H3     Heater .....................................................................194
 Front Turn Signal ..........................................1295NA                    Overhead Console ..................................................212
 Front Side Marker ...........................................194NA                    Radio ......................................................................ASC
 Headlamp/Aero .....................................................9004               Rear Cargo..............................................................212
 License Plate ..........................................................168           Rocker Switch...........................................................37
 Rear/Stop/Tail .......................................................2057            Shift Lamp................................................................74
 Rear Turn Signal .................................................1156                Transfer Case Shifter ............................................194
 Underhood Lamp ...................................................105                 Theft Alarm ..............................................................74
                                                                                       Under Panel Courtesy.............................................89
INTERIOR LAMPS                                                                         Vanity Mirror .................................................6501966
  Service procedures for most of the lamps in the in-
strument panel, are located in Group 8E. Some com-
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95ZJ_8L.PDF

  • 1. ZJ LAMPS 8L - 1 LAMPS CONTENTS page page BULB APPLICATION . . . . . . . . . . . . . . . . . . . . . 23 GENERAL INFORMATION . . . . . . . . . . . . . . . . . . 1 DIAGNOSTIC PROCEDURES . . . . . . . . . . . . . . . . 1 INTERIOR LAMPS . . . . . . . . . . . . . . . . . . . . . . . 12 EXTERIOR LAMP SYSTEMS . . . . . . . . . . . . . . . 16 SERVICE PROCEDURES . . . . . . . . . . . . . . . . . . . 6 GENERAL INFORMATION Each vehicle is equipped with various lamp assem- brush. Coat the inside of the socket lightly with Mo- blies. A good ground is necessary for proper lighting par Multi-Purpose Grease or equivalent. operation. Grounding is provided by the lamp socket Aero headlamps use a replaceable bulb that is when it comes in contact with the metal body, or mounted in a molded plastic lens. through a separate ground wire. When changing lamp bulbs check the socket for corrosion. If corrosion is present, clean it with a wire DIAGNOSTIC PROCEDURES When a vehicle experiences problems with the Always begin any diagnosis by testing all of the headlamp system, verify the condition of the battery fuses and circuit breakers in the system. Refer to connections, charging system, headlamp bulbs, wire Group 8W, Wiring Diagrams. connectors, relay, high beam dimmer switch and headlamp switch. Refer to Group 8W, Wiring Dia- grams for component locations and circuit informa- tion.
  • 2. 8L - 2 LAMPS ZJ HEADLAMP DIAGNOSIS
  • 3. ZJ LAMPS 8L - 3 FOG LAMP DIAGNOSIS
  • 4. 8L - 4 LAMPS ZJ MULTI-FUNCTION SWITCH TESTING PROCEDURES (3) Remove lower instrument panel and knee The multi-function switch contains electrical cir- blocker. cuitry for: (4) Remove tilt lever. • Auto Headlamps (5) Remove upper and lower column shrouds to • Headlamp Dimmer Switch. gain access to the switch connector (Fig. 2). • Passing Lights. • Turn Signals. • Hazard Warning. • Windshield Wiper. • Pulse Wiper. • Windshield Washer. This integrated switch is mounted to the left hand side of the steering column. Should any function of the switch fail, the entire switch must be replaced. The multi-function switch also serves as a fog lamp lock-out circuit. The circuit to the fog lamp switch is completed only when the dimmer switch is in the low beam position. SWITCH TEST (1) Disconnect battery negative cable. (2) Remove lower instrument panel screws along bottom edge of steering column (Fig. 1). Fig. 2 Steering Column Shrouds (6) Remove lower fixed column shroud. (7) Loosen steering column upper bracket nuts. Do not remove nuts. (8) Move upper fixed column shroud to gain access to rear of multi-function switch. (9) Remove switch connector (Fig. 3 and 4). Fig. 1 Lower Instrument Panel/Knee Blocker Fig. 3 Multi-function Switch Connector
  • 5. ZJ LAMPS 8L - 5 Fig. 4 Steering Column Connectors Fig. 5 Dimmer Switch Continuity Chart (10) Use an ohmmeter to test for continuity be- (11) Refer to Service Procedures for assembly. tween the terminals of the switch as shown in the continuity chart (Fig. 5).
  • 6. 8L - 6 LAMPS ZJ SERVICE PROCEDURES INDEX page page Backup Lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 License Plate Lamp . . . . . . . . . . . . . . . . . . . . . . . 10 Center High Mounted Stop Lamp (CHMSL) . . . . . . 10 Parking Lamp Bulb/Lens Replacement . . . . . . . . . . 7 Fog Lamp Switch Replacement . . . . . . . . . . . . . . . . 9 Rear Side Marker Lamp . . . . . . . . . . . . . . . . . . . . 10 Fog Lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Tail and Stop Lamps . . . . . . . . . . . . . . . . . . . . . . . . 9 Headlamp Alignment . . . . . . . . . . . . . . . . . . . . . . . . 6 Turn Signal and Side Marker Lamp . . . . . . . . . . . . . 8 Headlamp Alignment Preparation . . . . . . . . . . . . . . . 6 Turn Signal Lamp . . . . . . . . . . . . . . . . . . . . . . . . . 10 Headlamp Switch . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Turn Signal/Dimmer Switch . . . . . . . . . . . . . . . . . . . 9 Headlamp/Fog Lamp Adjustment Using Alignment Underhood Lamp . . . . . . . . . . . . . . . . . . . . . . . . . 10 Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 HEADLAMP ALIGNMENT alignment screen (with tape). Use this line for up/ Headlamps can be aligned using the screen method down adjustment reference. provided in this section. Alignment Tool C4466-A or (7) Measure distance from the centerline of the ve- equivalent can also be used. Refer to instructions hicle to the center of each headlamp being aligned. provided with the tool for proper procedures. The Transfer measurements to screen (with tape) to each preferred headlamp alignment setting is 0 for side of vehicle centerline. Use these lines for left/ the left/right adjustment and 1؆ down for the right adjustment reference. up/down adjustment. HEADLAMP ADJUSTMENT HEADLAMP ALIGNMENT PREPARATION A properly aimed low beam will project the top (1) Verify headlamp dimmer switch and high beam edge of high intensity pattern on the screen from 50 indicator operation. mm (2 in.) above to 50 mm (2 in.) below headlamp (2) Correct defective components that could hinder centerline. The side-to-side left edge of high intensity proper headlamp alignment. pattern should be from 50 mm (2 in.) left to 50 mm (3) Verify proper tire inflation. (2 in.) right of headlamp centerline (Fig. 1). The pre- (4) Clean headlamp lenses. ferred headlamp alignment is 0 for the left/ (5) Verify that luggage area is not heavily loaded. right adjustment and 1؆ down for the up/down (6) Fuel tank should be FULL. Add 2.94 kg (6.5 adjustment. The high beams on a vehicle with aero lbs.) of weight over the fuel tank for each estimated headlamps cannot be aligned. The high beam pattern gallon of missing fuel. should be correct when the low beams are aligned properly. HEADLAMP/FOG LAMP ADJUSTMENT USING To adjust headlamp aim, rotate alignment screws ALIGNMENT SCREEN (Fig. 2). ALIGNMENT SCREEN PREPARATION FOG LAMP ADJUSTMENT (1) Position vehicle on a level surface. Perpendicu- Prepare an alignment screen. A properly aligned lar to a flat wall 7.62 meters (25 ft) away from front fog lamp will project a pattern on the alignment of headlamp lens. screen 100 mm (4 in.) below the fog lamp centerline (2) If necessary, tape a line on the floor 7.62 and straight ahead (Fig. 3). meters (25 ft) away from and parallel to the wall (Fig. 1). HEADLAMP BULB REMOVAL (3) From the floor up 1.27 meters (5 ft), tape a line on the wall at the centerline of the vehicle. Sight CAUTION: Do not touch the bulb glass with fingers along the centerline of the vehicle to verify accuracy or other oily surfaces. Reduced bulb life will result. of line placement. (1) Lift hood to access lamps. (4) Rock vehicle side-to-side three times to allow (2) Reach into engine compartment and locate lock suspension to stabilize. ring supporting the headlamp bulb assembly. (5) Jounce front suspension three times by pushing (3) Rotate the lock ring 1/8 turn counterclockwise downward on front bumper and releasing. (Fig. 4). (6) Measure the distance from the center of head- (4) Pull the bulb straight out from the housing. lamp lens to the floor. Transfer measurement to the (5) Install new bulb.
  • 7. ZJ LAMPS 8L - 7 Fig. 1 Headlamp Alignment Screen —Typical • Grasp upper edge of headlamp lens. Pull straight back (away) from grille opening reinforcement (GOR). Disengage upper adjuster pivot from lens assembly. • Locate and disconnect the 3 wire connector behind headlamp. • Rotate bulb ring counterclockwise. Remove ring and bulb from lens (Fig. 4). • Install new bulb. • Replace by seating the assembly in the lamp hous- ing and turning the lock ring 1/8 turn clockwise to secure. • Align upper adjust pivot into headlamp opening and snap into place. • Snap lower adjuster pivots into place. Fig. 2 Aero Headlamp Alignment PARKING LAMP BULB/LENS REPLACEMENT The parking lamp is mounted on the side of the (6) Replace by seating the assembly in the lamp GOR next to headlamp assembly. housing and turning the lock ring 1/8 turn clockwise (1) Open hood. to secure. (2) Remove screws which hold the parking lamp in If clearance is minimal behind the headlamp as- position (Fig. 6). sembly, use the following procedure: (3) Disengage lamp from vehicle, rotate socket • Grasp lower edge of headlamp lens. Pull straight counterclockwise and pull socket from lamp. Pull back (away) from grille opening reinforcement (GOR). bulb to remove. Disengage lower adjuster pivots from lens assembly To install, reverse the removal procedure. (Fig. 5).
  • 8. 8L - 8 LAMPS ZJ Fig. 3 Fog Lamp Alignment —Typical Fig. 4 Headlamp Bulb Removal Fig. 5 Headlamp Removal TURN SIGNAL AND SIDE MARKER LAMP (3) To replace turn signal bulb, rotate socket coun- (1) The parking lamp must be removed to get to terclockwise press in on bulb and rotate 1/4 turn to attaching screws for this lamp. remove. (2) Remove the screws and slide lamp outboard to (4) To replace sidemarker bulb rotate socket coun- expose the socket (Fig. 7). terclockwise grasp and pull from lamp.
  • 9. ZJ LAMPS 8L - 9 high beam, the fog lamps will turn OFF. The fog lamps will go back on when the high beams are switched OFF. FOG LAMP BULB/LENS REPLACEMENT CAUTION: Do not touch the bulb glass with fingers or other oily surfaces. Reduced bulb life will result. (1) Use a short phillips screwdriver, remove the screws attaching the lens to the lamp housing. (2) Separate lens from lamp housing. (3) Remove spring clip holding bulb to lens. (4) Disconnect wire connectors at bulb. (5) Remove bulb element from lens. (6) To install, reverse the removal procedure. HEADLAMP SWITCH To remove or replace headlamp switch. Refer to Group 8E, Instrument Panel and Gauges. TURN SIGNAL/DIMMER SWITCH To remove or replace dimmer switch, Refer to Fig. 6 Parking Lamp Removal Group 8J, Turn Signals and Hazard Flasher. (5) After replacing bulb, slide lamp into slot pro- vided on inboard side of headlamp assembly. Replace FOG LAMP SWITCH REPLACEMENT two screws and replace parking lamp. The fog lamp switch is integrated into the head- lamp switch, and is located on the left hand side of instrument panel. To remove or replace headlamp switch. Refer to Group 8E, Instrument Panel and Gauges. TAIL AND STOP LAMPS BULB REMOVAL (1) Remove lamp screws and separate lamp from body (Fig. 8). (2) Grip top bulb socket and rotate counterclock- wise. Separate socket and bulb from lens (Fig. 9). (3) Rotate bulb in socket counterclockwise. Remove bulb from socket. To install, reverse the removal procedures. BACKUP LAMPS To remove or replace backup lamp bulbs: (1) Remove lamp screws and separate lamp from the body (Fig. 8). (2) Grip second bulb socket from top and rotate counterclockwise. Separate socket from lamp (Fig. 9). Fig. 7 Turn Signal And Side Marker (3) Rotate bulb in the socket counterclockwise. Re- FOG LAMPS move bulb from socket. Fog lamps are turned OFF by the circuit relay To install reverse the removal procedures. when high beam headlamps are turned ON. Fog lamps may be operated ONLY when low beam BACKUP LAMP SWITCH headlamps are ON. If the headlamps are switched to The backup lamp switch service instructions can be found in Group 21, Transmission.
  • 10. 8L - 10 LAMPS ZJ TURN SIGNAL LAMP (1) Remove lamp screws and separate the lamp from body (Fig. 8). (2) Grip bottom bulb socket and rotate counter- clockwise. Separate socket from lamp (Fig. 9). (3) Rotate bulb in socket counterclockwise. Remove bulb from socket. To install, reverse the removal procedure. REAR SIDE MARKER LAMP The rear side marker lamp is incorporated into the tail lamp. (1) Remove lamp screws and separate lamp from body (Fig. 8). (2) Grip socket located on the side of lens. Rotate counterclockwise. Separate socket from lamp (Fig. 9). (3) Grasp bulb and pull to remove (Fig. 9). To install, reverse the removal procedure. Fig. 9 Bulb Replacement/Rear Lamps CENTER HIGH MOUNTED STOP LAMP (CHMSL) The CHMSL is mounted at the top of the rear win- dow (Fig. 10). Fig. 8 Rear Lamps LICENSE PLATE LAMP Fig. 10 Center High Mounted Stop Lamp REMOVAL (1) Raise liftgate. (1) Remove screws and from license plate lamp (2) Remove upper liftgate trim panels. from license plate tub. (3) Remove CHMSL lamp mounting screws. (2) Grip socket and rotate counterclockwise and (4) Remove CHMSL lamp. separate from license plate housing. (5) Turn socket 1/4 turn counterclockwise. (6) Replace bulbs if necessary. INSTALLATION To install, reverse removal procedure. (1) Install a bulb in lamp socket. (2) Position socket in license plate housing and UNDERHOOD LAMP turn clockwise. When equipped, the underhood lamp is installed on (3) Position license plate in license plate tub and the hood right, rear panel (Fig. 11). The lamp is on install screws. when hood is opened by way of liquid ON/OFF switch that is integral with lamp base (Fig. 12).
  • 11. ZJ LAMPS 8L - 11 Fig. 12 Underhood Lamp Components (2) Rotate bulb counterclockwise. Remove it from lamp base socket. (3) Remove screw that attaches lamp reflector bracket to hood inner panel (Fig. 12). Fig. 11 Underhood Lamp (4) Remove lamp from hood inner panel. BULB REMOVAL (1) Disconnect wire harness connector from under- HOUSING INSTALLATION hood lamp (Fig. 11). (1) Position underhood lamp on the hood inner (2) Rotate bulb counterclockwise. Remove it from panel. lamp base socket. (2) Install screw through lamp and into the hood panel. BULB INSTALLATION (3) Insert bulb in lamp base socket and rotate it (1) Insert replacement bulb in lamp base socket. clockwise. Rotate it clockwise. (4) Connect wire harness connector to lamp. (2) Connect wire harness connector to lamp. HOUSING REMOVAL (1) Disconnect wire harness connector from lamp.
  • 12. 8L - 12 LAMPS ZJ INTERIOR LAMPS INDEX page page Cargo Lamp/Bulb . . . . . . . . . . . . . . . . . . . . . . . . . 14 Lighted Vanity Mirror . . . . . . . . . . . . . . . . . .... . . 12 Dome Lamp Bulb . . . . . . . . . . . . . . . . . . . . . . . . . 13 Lighted Vanity Mirror Trouble Diagnosis . . . .... . . 12 Dome/Courtesy Lamp Service Information . . . . . . . 12 Mini Overhead Console . . . . . . . . . . . . . . . .... . . 14 Dome/Courtesy Lamp Trouble Diagnosis . . . . . . . . 12 Mini Overhead Console Reading Lamp Bulb ... . . 14 Dome/Reading Lamp . . . . . . . . . . . . . . . . . . . . . . 13 Overhead Console . . . . . . . . . . . . . . . . . . .... . . 13 Door Courtesy Lamp . . . . . . . . . . . . . . . . . . . . . . . 14 Overhead Console Reading Lamp Bulb . . . .... . . 13 Illuminated Entry System Service Information . . . . . 15 Under Panel Lamp . . . . . . . . . . . . . . . . . . .... . . 15 DOME/COURTESY LAMP SERVICE INFORMATION can be equipped with a lighted vanity mirror. A lamp The interior lamp bulbs illuminate when they are is located at each side of the vanity mirror. The connected to vehicle body ground. By way of applica- lamps are switched ON automatically when the mir- ble switch: ror cover is lifted (Fig. 1). • Dome lamp switch. • Glove box switch. • Door pillar switch. • Liftgate switch (if the cargo lamp is ON). If equipped with Security Alarm Module, refer to Group 8Q, Vehicle Theft Security System. DOME/COURTESY LAMP TROUBLE DIAGNOSIS ALL LAMPS INOPERATIVE (1) Slide the I/P illumination rheostat to the right. The lamps should light. If not, remove, inspect and test the dome lamp fuse. (2) If fuse is OK, repair open circuit in the wire harness to vehicle body ground. (3) Replace left hand pod switch if dome lamp switch fails. ONE LAMP INOPERATIVE (1) Measure the resistance across the bulb holder terminals. The ohmmeter should indicate approxi- mately zero ohms. If not, replace bulb. (2) Measure voltage between voltage side of the Fig. 1 Lighted Vanity Mirror bulb holder and vehicle body ground. The voltmeter should indicate battery voltage. If not, repair the Voltage is applied directly to the vanity lamp bulbs open circuit in the wire harness to the splice. by way of the dome lamp fuse. LAMPS INOPERATIVE WITH ONE OR MORE LIGHTED VANITY MIRROR TROUBLE DIAGNOSIS DOORS OPENED (1) Remove the faulty switch from the door pillar VANITY LAMPS INOPERATIVE and connect switch wire directly to ground. The lamp (1) Remove, inspect and test dome lamp fuse. Re- should light. place if defective. (2) If not, check for an open circuit in ground wire. (2) Test dome lamp operation. If OK, go to next Repair as necessary. If lamps still do not light, re- step. If not OK, repair the open circuit in the wire place switch. harness from the splice. (3) Measure the voltage between the pink wire on LIGHTED VANITY MIRROR switch connector and vehicle body ground. The volt- meter should indicate battery voltage. If not OK, re- SERVICE INFORMATION pair the open circuit in wire harness from splice. Both the driver and the front passenger sunvisor
  • 13. ZJ LAMPS 8L - 13 (4) Connect a jumper wire from the ground side of DOME LAMP BULB the switch to a good vehicle body ground. Measure the resistance to vehicle body ground. The ohmmeter REMOVAL should indicate approximately zero ohms. If not, re- (1) Insert a flat blade screwdriver in slot at front pair the open circuit in the wire harness to vehicle of lens. body ground. (2) Rotate the screwdriver until lens snaps out of the housing. DOME/READING LAMP (3) Remove lens from housing. (4) Remove bulb from terminals. REMOVAL (1) Insert a flat blade screwdriver in slot at the INSTALLATION center of the lamp housing. Rotate screwdriver up- (1) Insert bulb into reading lamp terminals. ward and unsnap dome lamp lens. (2) Replace lens by holding lens level and pushing (2) Pull lens downward. Remove it from lamp rearward into housing. housing. (3) Push lens up to snap into housing. (3) Remove the lamp housing retaining screws (Fig. 2). OVERHEAD CONSOLE (4) Push housing forward and release housing from To service overhead console refer to Group 8C, bracket. Overhead Console. OVERHEAD CONSOLE READING LAMP BULB REMOVAL (1) Insert a flat blade screwdriver in slot at front of lens (Fig. 3). Fig. 2 Dome/Reading Lamp Fig. 3 Overhead Console Reading Lamp Bulb Removal (5) Disconnect wire harness connectors. (6) Remove lamp housing from headliner cavity. (2) Rotate the screwdriver until lens snaps out of the housing. INSTALLATION (3) Remove lens from housing. (1) Position dome/reading lamp housing at head- (4) Remove bulb from terminals. liner cavity. (2) Connect wire harness connectors. INSTALLATION (3) Locate rear pods of the lamp in the slots of the (1) Insert bulb into reading lamp terminals. dome lamp bracket. Push lamp housing up and to (2) Replace lens by holding lens level and pushing rear. rearward into housing. (4) Install the lamp housing screws (Fig. 2). (3) Push lens up to snap into housing. (5) Position dome lamp lens at lamp housing. Snap lens into housing.
  • 14. 8L - 14 LAMPS ZJ MINI OVERHEAD CONSOLE Sunroof equipped vehicles contain an overhead mini console (Fig. 4). Refer to Group 8C, Overhead Console for service procedures. Fig. 5 Cargo Lamp DOOR COURTESY LAMP REMOVAL (1) Remove door panel. Refer to Group 23, Body Components for service procedure. (2) Disconnect wiring harness connector (Fig. 6). (3) Carefully insert a thin flat blade screwdriver between lens and door trim panel. (4) Rotate screwdriver to remove lens. Fig. 4 Mini Overhead Console (5) Push door courtesy lamp housing through door trim panel. MINI OVERHEAD CONSOLE READING LAMP BULB Refer to overhead console reading lamp bulb re- moval/installation procedures. CARGO LAMP/BULB The cargo lamp bulb housing is integral with the upper rear headliner trim moulding. To replace bulb housing the trim moulding must be replaced. REMOVAL (1) Insert a flat blade screwdriver in slots provided at lower portion of lens. (2) Rotate screwdriver upward until lens snaps out of housing. (3) Remove lens from housing (Fig. 5). (4) Remove bulb from bulb holder. INSTALLATION (1) Install bulb in holder. (2) Insert upper tabs of lens into lens housing. (3) Snap lower portion of lens into slots at lens housing (Fig. 5). Fig. 6 Door Courtesy Lamp
  • 15. ZJ LAMPS 8L - 15 INSTALLATION INSTALLATION (1) Connect wiring harness. For installation, reverse removal procedure. (2) Insert door courtesy lamp into door trim panel. (3) Install door trim panel. ILLUMINATED ENTRY SYSTEM SERVICE INFORMATION UNDER PANEL LAMP The Illuminated Entry System is activated by the system relay. The relay is located in the relay center REMOVAL behind instrument panel. The relay receives input (1) Remove 1 mounting screw (Fig. 7). from door pillar switches, the keyless entry system, (2) Disconnect wiring harness connector. and the ignition switch (when in the RUN position). When input is received, the timer in the relay imme- diately begins the timing-out process. The timing-out process requires approximately 30 seconds. Interior lamps are turned off either when the 30 second time- out is completed or when the ignition switch is turned ON. If a door remains open for more than 30 seconds, the interior lamps will stay on until the door is closed. The illuminated entry system also operates when a door is opened to exit vehicle. When door is closed the lamps will stay on for re- maining portion of the 30 seconds. ILLUMINATED ENTRY RELAY To remove or replace relay, refer to Auto Headlamp Module procedure located in this section. Fig. 7 Under Panel Lamp—Rear View
  • 16. 8L - 16 LAMPS ZJ EXTERIOR LAMP SYSTEMS INDEX page page Auto Headlamps . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Lamp Outage Module . . . . . . . . . . . . . . . . . . . . . . 22 Daytime Running Light Module . . . . . . . . . . . . . . . 16 DAYTIME RUNNING LIGHT MODULE The headlamps on vehicles sold in Canada, will go ON when the ignition is turned ON. This provides a constant Lights On condition while the ignition switch is in the run position and the park brake is NOT engaged. The lamps illuminate at less than 50% of normal intensity. The Daytime Running Light Module (DRL) is lo- cated on a bracket, to the left of the steering column, on the underside of the instrument panel. (1) Remove screws holding module and bracket to vehicle (Fig. 1). (2) Disconnect electrical connector. To install module, reverse the removal procedures. AUTO HEADLAMPS This system automatically turns the lamps on and off according to light conditions. The system also keeps the lights on for a selected amount of time af- ter driver has parked and left vehicle. The system can be turned off to give driver manual control of headlamps. Fig. 1 Daytime Running Light Module AUTO HEADLAMP SYSTEM DIAGNOSIS minals at each component and connector for a poor Perform the system check in the order shown. connection. Also check that each terminal of mating When a fault is found, refer to Diagnosis chart and/or connectors is properly seated. If the connections ap- Group 8W, Wiring Diagrams for circuit information. pear to be reliable, try the System Check again while If a normal result is found at each and every step of moving the wire harness from side to side at each the System Check, the fault may be intermittent. component. Once a fault has been corrected, perform To find an intermittent fault, check the mating ter- the System Check to verify the diagnosis.
  • 17. ZJ LAMPS 8L - 17 AUTO HEADLAMP SYSTEM CHECK
  • 18. 8L - 18 LAMPS ZJ AUTO HEADLAMP SYSTEM DIAGNOSIS
  • 19. ZJ LAMPS 8L - 19 Fig. 3 Center Bezel Lower Screws these inputs the module will control the lamps. The auto headlamp module is located behind the glove box to the right of the security alarm module. REMOVAL (1) Disconnect battery negative cable. (2) Remove two screws holding top of center clus- ter bezel (Fig. 2). (3) Remove ash tray. (4) Remove two screws holding center of bezel. (5) Remove two screws holding bottom of bezel Fig. 2 Center Bezel Upper Screws (Fig. 3). AUTO HEADLAMP MODULE (6) Remove center bezel. The module receives inputs from the auto head- lamp switch and auto headlamp sensor. Based on
  • 20. 8L - 20 LAMPS ZJ Fig. 4 Instrument Panel (7) Remove two screws holding dash pad located be- (15) Remove four screws holding glove box bottom hind center bezel. (Fig. 6). (8) Gently pry defroster bezel out of dash pad (Fig. 4). (9) Unplug sensor(s) and set defroster bezel aside. (10) Remove screws in defroster duct opening hold- ing dash pad. (11) Remove speaker grilles. Remove screws behind speaker grilles. (12) Remove screws above IP cluster holding dash pad (Fig. 5). Fig. 6 Glove Box Fig. 5 Dash Pad Screws (13) Open glove box and remove 2 screws holding dash pad. (14) Pull up on dash pad to unsnap clips and then remove dash pad.
  • 21. ZJ LAMPS 8L - 21 (16) Remove four screws from top of glove box be- (18) Remove bezel from instrument panel. Discon- zel (Fig. 7). nect glove box light switch. (19) Remove 2 screws holding auto headlamp mod- ule (Fig. 9). Fig. 7 Right Side Bezel (17) Remove one screw holding the bezel to the center armature (Fig. 8). Fig. 9 Auto Headlamp Module (20) Remove connector from module. For installation, reverse removal procedure. AUTO HEADLAMP SENSOR The auto headlamp sensor is the key sensor for the auto headlamp system. The module utilizes the sen- sor input to determine when to turn the headlamps on or off. The sensor is located in the center of the defroster grille at the base of the windshield. REMOVAL (FIG. 10) (1) Gently pry defroster bezel out of dash pad. (2) Unplug auto headlamp sensor connector. (3) Snap out sensor from bezel. For installation, reverse the removal procedure. Fig. 8 Right Side Lower Screw
  • 22. 8L - 22 LAMPS ZJ Fig. 10 Instrument Panel LAMP OUTAGE MODULE (6) Remove lamp outage module. Details for the lamp outage module can be found in For installation, reverse the removal procedure. the Group 8E, Vehicle Information Center. For circuit information, refer to Group 8W, Wiring Diagrams. Connecting trailer lights to the body harness at the rear of the vehicle can cause damage to the lamp out- age module. The lamp outage module is designed to handle a 5 amp current load. This is adequate for the operation of the vehicles lighting system. When addi- tional lights are added to the system such as trailer lights, the 5 amp limit can be exceeded. This can cause failure of the lamp outage module. If trailer towing is required and the vehicle is not equipped with a trailer tow package, the MOPAR ac- cessory trailer towing harnesses are the only ap- proved method to provide additional trailer lights. These harnesses are designed to provide current to the trailer lights but bypass the lamp outage module. REMOVAL (1) Remove battery negative cable. (2) Remove spare tire from carrier. (3) Remove access door (Fig. 11). (4) Remove wiring connectors at top of module. (5) Remove screw holding module to inner quarter Fig. 11 Lamp Outage Module panel.
  • 23. ZJ LAMPS 8L - 23 BULB APPLICATION GENERAL INFORMATION ponents have lamps that can only be serviced by an The following Bulb Application Table lists the lamp Authorized Service Center (ASC) after the component title on the left side of the column and trade number is removed from the vehicle. Contact local dealer for or part number on the right. location of nearest ASC. A/C Heater......................................................4720843 CAUTION: Do not use bulbs that have a higher can- Ash Receiver.............................................................37 dle power than bulb listed in the Bulb Application Cigarette Lighter .....................................................53 Table. Damage to lamp can result. Do not touch Climate Control........................................................74 halogen bulbs with fingers or other oily surfaces. Console Floor Shifter.............................................194 Bulb life will be reduced. Dome/Reading.........................................................561 Door Courtesy ........................................................168 EXTERIOR LAMPS Front Reading ........................................................906 Back-up .................................................................1156 Glove Compartment...............................................194 Center High Mounted Stop Lamp .......................921 Hazard Lamp ...........................................................74 Fog............................................................................H3 Heater .....................................................................194 Front Turn Signal ..........................................1295NA Overhead Console ..................................................212 Front Side Marker ...........................................194NA Radio ......................................................................ASC Headlamp/Aero .....................................................9004 Rear Cargo..............................................................212 License Plate ..........................................................168 Rocker Switch...........................................................37 Rear/Stop/Tail .......................................................2057 Shift Lamp................................................................74 Rear Turn Signal .................................................1156 Transfer Case Shifter ............................................194 Underhood Lamp ...................................................105 Theft Alarm ..............................................................74 Under Panel Courtesy.............................................89 INTERIOR LAMPS Vanity Mirror .................................................6501966 Service procedures for most of the lamps in the in- strument panel, are located in Group 8E. Some com-