2. 1
Valves are integral to every process system and can be
likened to the heart which regulates blood flow. That’s
why Rappid Valves are manufactured to meet the highest
engineering standards so that your process systems work at
optimum levels. Consistently.
An Illustrious Lineage
Rappid Valves (India) Private Limited Company, formerly
known as “Jayflow Industries” was established in 1981. Rappid
Valves derives its strengths from the entrepreneurial spirit of
the Rappid Group, founded by Shri Vijay Dalal in 1978, whose
success can be attributed to 35 years of experience in the
industry where he has nurtured a policy to provide quality
above all else and the dynamism to adapt to the ever changing
nature of technology to consistently produce reliable products.
A legacy perpetuated by the second generation till date.
Impeccable Standards
The manufacturing facility is located at Palghar, Maharashtra
and its marketing & export offices are situated in the
commercial hub of the country, Mumbai. Rappid Valves
manufacturing facilities confirms to quality standards
prescribed by the ISO 9001:2000 series. The valves comply
with stringent international standards such as API, ANSI,
ASME, BSI, etc. Hence they continue to meet and often surpass
the quality standards required for applications in Nuclear,
Pharmaceutical, Chemical Industry, Bulk Drugs, Oil & Refinery,
Gas, Petroleum, OEM & process installations.
Rappid Engineers continuously evaluate existing products
through advanced analyses and engineering to ensure that
the valves match customer’s requirements as well as industry
standards.
Discerning Eye
The product quality of castings and forgings is assured through
close control on foundries & forging shops by way of periodic
inspection by our quality control team. Similarly all other
suppliers are monitored through continuous verification of
materials and parts, which are tested at laboratories.
Comprehensive Range
The company’s leading products include, Gate Valves, Globe
Valves, Ball Valves, Check Valves, High Pressure & High
Temperature Valves, Automated Valves with Actuators &
Electric actuators, etc.
This catalogue provides basic dimensions and specifications
for ordering various Rappid Valves. The illustrations are of a
particular size for each product line and do not necessarily
represent all sizes in detail. The designs and materials
may vary according to 'Rappid Valves' policy of continuous
improvement.
3. 2
Manufacturing Setup
Prompt Production Process
• The quality product production and fast paced production
process are determined by the hi-tech approach employing
modern construct, computerized and mechanical
equipment.
Utilization of the Latest Technologies
• Investment of 5% from company turnover
• Modern Mechanical Equipment (CNC, machining centres,
lapping, etc.)
• Top-of-the-line planning production system
• Diagnostic equipment
Production Process & Quality Control
• Quality production is assured by numerous control systems
during all stages of production
• Check in of material
• Visual & Dimension check
• Mechanical & laboratory test
• On line production checks
• Montage supervision and hydraulic pneumatic test of valves
• Issuance of Quality Certificate
In-house facilities
Rappid Valves
• Design & Engineering Division
• Quality Control Division
• Hydro & Pneumatic Testing Facility
• Sand Blasting
• Paint Shop
• Welding
• Internal Inspection Department
• CNC (Computerized Numeric Controlled Machine)
• Shaping Machine
• Lapping Machine
• Torque Measuring Instrument for Smooth Operations
• Dead Weight Tester
• AutoCAD Design Department
• Special Storage Arrangement for Castings & Small
Components
• Phosphating Plant for C.S. Valves
• Fire Testing Facility upto 2500 Class
6. Typical Bolted Bonnet Gate Valve Structure
■ Body:
Body is cast to provide liberal strength to meet operating conditions and to permit unobstructed flow. Turbulence, erosion and
pressure drop are minimized. All flanged and butt welding end valves are designed to confirm to CLASS B 16.5 and CLASS B16.34
standards.
■ Yoke & bonnet:
Some designs incorporate a two piece bonnet and yoke for NPS > 10”. All bonnet assemblies are cast and finished to the same
exacting to lerances as the bodies for accurate alignment of stems and ease of sealing. Bonnet joint varies from flat face gasket-
joint to ring type bonnet joint, depending on class.
■ Seat rings:
Seat rings are seal welded to eliminate leak path behind rings and for long trouble free service. The surfaces are precision
ground to fit accurately with the disc.
■ Disc:
Rappid's one piece flexible disc provides accurate alignment of mating seating surfaces so the valve can absorb piping strains
without leakage. Also, it avoids any tendency to stick in the seated position. Valves are also furnished with solid wedge discs
that have proved successful in millions of applications.
■ Stem:
The tee head disc stem connection prevents lateral strain on the stem for smooth, easy operation. Accurately cut threads
engage the yoke sleeve for positive control of disc position.
■ Yoke sleeve
■ Handwheel nut
■ Yoke sleeve retaining nut
■ Packing:
Packing contains corrosion inhibitor to avoid stem pitting. Stuffing box is deep, assuring long packing life.
■ Gland:
Gland is a two piece ball type which exerts even pressure on the packing without binding the stem.
■ Gland flange
■ Gland Eye Bolts:
Eyebolts swing aside for ease in repacking the stuffing box.
■ Gland eye bolt nuts
■ Bonnet gasket
■ Bonnet studs:
Number is dependent on valve size and class.
■ Bonnet nuts:
Number is dependent on valve size and class.
■ Groove pin
■ Bonnet bushing
■ Handwheel:
Rappid's Gate Valves can also be supplied with gear or motor operators.
■ Hydraulic grease fitting:
Hydraulic grease fitting provides for lubrication of yoke sleeve bearing surfaces (not shown).
5
7. Handwheel Nut Set Screw Handwheel Nut
Stem Nut Retainer
Stem Nut
Yoke
Stem
Eyebolt
Eyebolt Nut
Gland Plate
Packing Bushing
Stem Packing
Eyebolt Pin
Bonnet Bushing
Bonnet
Bonnet Stud
Bonnet Stud Nut
Bonnet Gasket
Body
Seat Ring
Gate (Disc)
Stem Nut, replaceble in line.
Rising stem with precision ACME
double thread for quick operation.
Stem-Gate connection designed
so that under severe applied
loads (stuck gate), the stem will
fail outside of the stuffing box
pressure boundry.
Stem Packing is designed for
optimum control of fugitive
emission leakage rate is assured
by the fine finishing on the stem
sealing area, the reduced
diametrical clearances and
the stem straightness control.
Backseat, designed to relieve
back pressure on the stem
packing when fully seated.
Replacing stem packing under
pressure is not recommended.
Body-to-Bonnet joint designed
to apply a uniform load to the
gasket to assure a leak proof
seal.
Seat rings are threaded/seal
welded to provided a bubble
tight joint.
Stellited Seat Rings provide
increased resistance to wear,
abrasion and erosion of the
sealing surfaces.
Cast Steel Gate Valve with Fixed Handwheel and Rising Stem
(OS&Y - Outside Screw and Yoke)
API 600 - Gate Valve
6
API 600-0061
8. API 600 - Gate Valve
17
3
1
3
4
5
8
6
7
2
9
10
11
12
13
14
15
16
19
18
Design Standards
1. Design and Manufacturer Standard API 600/BS1414
2. End to End Dimensions Standard ASME B 16.10
3. Flange Dimensions Standard ASME B 16.5
4. Testing Standard BS EN 12266
5. Material Pressure - Temp Standard ASME B 16.34
Special Features :
• Bypass Arrangement
• Jacketed
• Motorized / Actuator
1MPa = 10Bar
TEST PRESSURE
1. Pressure Grade Class 150 Class 300 Class 600
2. Shell Test Pressure 3.0 MPa 7.5 MPa 16.5 MPa
3. Sealing Test Pressure 2.2MPa 5.5MPa 12.1MPa
4. Back Sealing Pressure 2.2MPa 5.5MPa 12.1MPa
5. Sealing Air Pressure 0.8MPa 0.8MPa 0.8MPa
SR. NO. PART LIST MATERIAL MATERIAL MATERIAL
1 BODY A 216 G R WCB ASTM A351 CF8 ASTM A351 CF8M
2 BONNET A 216 G R WCB ASTM A351 CF8 ASTM A351 CF8M
3 SEAT RING A216 WCB + 13% Cr ASTM A351 CF8 ASTM A351 CF8M
4 WEDGE A216 GR + 13% Cr ASTM A351 CF8 ASTM A351 CF8M
5 SPINDLE A 276 TP 410 A 276 TP 304 A 276 TP 316
6 GASKET CAF/SOFT IRON SS304 SPIRAL WOUND/PTFE SS316 SPIRAL WOUND/PTFE
7 BACK SEAT BUSH A 276 TP 410 ASTM A351 CF8 ASTM A351 CF8M
8 BODY BONNET S & N ASTM A 193 GR B7/A 194 GR 2 H ASTM A 193 GR B8/A 194 GR 8 ASTM A 193 GR B8M/A 194 GR 8M
9 CROSS BOLT & NUT ASTM A 193 GR B7/A 194 GR 2 H ASTM A 193 GR B8/A 194 GR 8 ASTM A 193 GR B8M/A 194 GR 8M
10 GLAND PACKING BRAIDED ASBESTOS WITH REINFORCE WIRE GRAPHITE/PTFE ROPE GRAPHITE/PTFE ROPE
11 GLAND A 276 TP 410 A 276 TP 304 A 276 TP 316
12 GLAND FLANGE A 216 WCB ASTM A 351 CF8 ASTM A 351 CF8M
13 EYE BOLT & NUT ATSM A 193 GR B7/A194 GR 2H ATSM A 193 GR B8/A194 GR 8 ATSM A 193 GR B8M/A194 GR 8M
14 YOKE SLEEVE S G IRON / ASTM A439 D2C S G IRON / ASTM A439 D2C S G IRON / ASTM A439 D2C
15 YOKE NUT C S C S C S
16 GRUB SCREW STEEL STEEL STEEL
17 NIPPLE STEEL STEEL STEEL
18 HAND WHEEL C.I/M.I/CS C.I/M.I/CS C.I/M.I/CS
19 HAND WHEEL NUT C S C S C S
Part Details Table
*Also Available in LCB, HIGH ALLOY STEEL and any special material, Hastalloy ‘B’ & ’C’, Monel Stellite Facing and any other specified material.
*(Other types of gaskets & gland packing can be provided as per service conditions & clients' requirements).
7
API 600-0061
10. Rappid valves are available with an option of flexible wedges and solid wedges to meet customer requirements.
Flexible Wedge Characteristics
• Provides resistance to possible wedge/seat sticking from high temperature to low temperature fluctuations by compensating
for the resulting small body/seat movement.
• Facilitates seating and sealing and assures a long wear life.
• Susceptible to build up when used with fluids having a high solid content.
Solid Wedge Characteristics
• More susceptible to wedge/seat “sticking” and difficulty in opening when closed hot and allowed to cool due to the resulting
small body/seat movement.
• Less able to compensate for the normal wedge/seat wear over the long term.
• Will handle fluids with a high solid content without difficulty.
Gate (Disc) Designs
9
11. Cast Steel Globe Valve with Rising Handwheel and Stem
Handwheel Nut
Stem Nut
Handwheel Nut Washer
Set Screw
Handwheel
Stem
Eyebolt
Eyebolt Nut
Gland Plate
Packing Bushing
Eyebolt Pin
Bonnet Stud Nut
Bonnet Stud
Bonnet
Body
Bonnet Bushing
Disc Locknut
Disc
Disc Washer
Seat Ring
Impactor, Hadwheel, the mechanism is based on
transmitted the momentum generated but the mass of the
handwheel through the impact/impulse generated during
the snap closure action of the handwheel. This type of
handwheel is used when a standard handwheel cannot
create enough closing force to effect a seal.
Revolving rising stem with precision
ACME thread.
Stem Nut replaceable in the line.
Stem packing is designed for optimum
control of fugitive emissions leakage to
the atmosphere. The ultra low emission
leakage rate is assured by the fine finish
in the stem, the reduced diametrical
clearances and the stem straightness
control.
Body-to-Bonnet Joint designed to apply a
uniform load to the gasket to assure a
leak proof seal.
Backseat designed to relieve back
pressure on the stem packing when
fully seated. Replacing stem packing
under pressure is not recommended.
Conical Disc, integrally guided to assure
true alignment between disc and valve
body. The loose disc design allows the
disc and seat rising sealing surface to
seat correctly without damage.
Stellited Seat Ring, providing increased
resistance to ware, abrasion and erosion
of the sealing surface.
Seat rings are threaded/seal welded to
provided a bubble tight joint.
Globe Valve
10
12. Design Standards
1. Design and Manufacture Standards BS 1873
2. Material Pressure - Temp Standards ASME B16.34
3. End-to-End Standard ASME B 16.10
4. Flange Ends Dimensions ASME B 16.5
5. Test Standards BS EN 12266
TEST PRESSURE
1. Pressure Grade Class 150 Class 300 Class 600
2. Shell Test Pressure 3.0 MPa 7.5 MPa 16.5 MPa
3. Sealing Test Pressure 2.2MPa 5.5MPa 12.1MPa
4. Back Sealing Pressure 2.2MPa 5.5MPa 12.1MPa
5. Sealing Air Pressure 0.8MPa 0.8MPa 0.8MPa
Part Details Table
*Also Available in LCB, HIGH ALLOY STEEL and any Special Material, Hastalloy ‘B’ & ’C’, Monel Stellite Facing.
SR. NO. PART LIST MATERIAL MATERIAL MATERIAL
1 BODY ASTM A 216 WCB. ASTM A 351 CF8. ASTM A 351 CF8M.
2 BONNET ASTM A 216 WCB. ASTM A 351 CF8. ASTM A 351 CF8M.
3 SEAT RING ASTM A 216 + 13% CR. ASTM A 351 CF8. ASTM A 351 CF8M.
4 PLUG ASTM A 216 + 13% CR. ASTM A 351 CF8. ASTM A 351 CF8M.
5 SPINDLE A 276 TP 410. A 276 TP 304. A 276 TP 316.
6 PLUG NUT CS A 276 TP 304. A 276 TP 316.
7 STUD AND NUT ASTM A 193 GR B7 & A194 GR 2H ASTM A 193 GR B8 & A194 GR 8 ASTM A 193 GR B8M & A194 GR 8M
8 GASKET CAF SS SPIRAL WOUND / PTFE. SS SPIRAL WOUND / PTFE.
9 BACK SEAT A 276 TP 410. A 276 TP 304. A 276 TP 316.
10 GLAND PACKING GRAPHITE ASBESTOS. PTFE ROPE. PTFE ROPE.
11 CROSS BOLT ASTM A 193 GR B7 & A194 GR 2H ASTM A 193 GR B8 & A194 GR 8. ASTM A 193 GR B8M & A194 GR 8M.
12 GLAND A 276 TP 410. A 276 TP 304. A 276 TP 316.
13 GLAND FLANGE ASTM A 216 WCB. ASTM A 351 CF8. ASTM A 351 CF8M.
14 EYE BOLT AND NUT ASTM A 193 GR B7 & A194 GR 2H ASTM A 193 GR B8 & A194 GR 8 ASTM A 193 GR B8M & A194 GR 8M
15 GRUB SCREW CS CS CS
16 YOKE SLEVEE SG IRON/ASTM A 439 D2. SG IRON/ASTM A 439 D2C. SG IRON/ASTM A 439 D2C.
17 HAND WHEEL M I / C.I M I / C.I M I / C.I
18 HAND WHEEL NUT C S C S C S
1
3
4
5
6
7
8
9
2
10
11
12
13
14
15
16
17
18
REGULATING DISC
Globe Valve
1MPa = 10Bar
*(Other types of gaskets & gland packing can be provided as per service conditions & clients' requirements).
Special Features :
• Bypass Arrangement
• Jacketed
• Motorized / Actuator
• Gear Box
11
13. CLASS 150
SIZE NPS (Inch) 1 1 1/2 2 21/2 3 4 6 8 10 12
SIZE DN (MM) 25 40 50 65 80 100 150 200 250 300
L RF/BW MM 127 165 203 216 241 292 406 495 622 698
L RTJ MM - - 216 229 254 305 419 508 635 711
H OPEN MM 267 280 310 345 390 460 590 720 834 930
�O MM 150 150 230 230 254 350 458 560 565 710
Wt. App Kg 9 12 18 25 32 52 78 132 205 320
CLASS 300
SIZE NPS (Inch) 1 1 1/2 2 21/2 3 4 6 8 10 12
SIZE DN (MM) 25 40 50 65 80 100 150 200 250 300
L RF/BW MM 203 229 267 292 318 356 444 559 622 711
L RTJ MM - - 283 308 334 372 460 575 638 727
H OPEN MM 270 284 379 428 525 618 746 875 955 1050
�O MM 150 200 255 350 350 458 560 620 700 700
Wt. App Kg 12 21 28 42 56 110 158 285 375 520
ASA 600
SIZE NPS (Inch) 1 1 1/2 2 21/2 3 4 6 8 10
SIZE DN (MM) 25 40 50 65 80 100 150 200 250
L RF/BW MM 216 242 292 330 356 432 559 660 787
L RTJ MM - - 295 333 359 435 562 663 790
H OPEN MM 200 300 385 430 535 625 850 930 1135
�O MM 205 254 350 350 458 560 620 700 700
Wt. App Kg 18 32 41 63 71 110 240 435 665
L/RTJ
L/RF/BW
Dimensions
L / RF
HOPEN(APPROX)
ØO
Bolt Weld & RTJ Gear Box Arrangement
12
14. Cast Steel Swing Check Valve
Cover Stud
Cover Stud Nut
Cover
Cover Gasket
Hinge Pin
Seat Ring
Disc Nut
Disc
Hinge
Body
Body to Cover Joint designed to
apply a uniform load to the gasket
to assure a leak proof seal.
Seat Ring are seal welded
to provide a bubble tight joint.
Disc-to-Hanger connection allows
the disc a controlled movement
independent of the hanger to
assure proper disc alignment
with the seal at closer.
The connection is secured by
a welded disc nut to prevent
disassembly due to vibration
and closure impact.
Stellited Seat Ring provides
incresed resistance to wear
abrasion and erosion of the
sealing surface.
Swing Check Valve - API 6D
13
API 600-0061
15. 10
9 8
13
14
12
11
7
6
5
4
3
2
1
Design Standards
1. Design and Manufacture Standards BS 1868
2. Material Pressure - Temp Standards ANSI B16.34
3. End-to-End Standard ANSI B 16.10
4. Flange Ends Dimensions ANSI B 16.5
5. Test Standards BS EN 12266
TEST PRESSURE
1. Pressure Grade Class 150 Class 300 Class 600
2. Shell Test Pressure 3.0 MPa. 7.5 MPa. 16.5 MPa.
3. Sealing Test Pressure 2.2MPa. 5.5MPa. 12.1MPa.
•Also Available LCB, HIGH ALLOY STEEL and any special material on request Hard Stellited Facing.
SR. NO. PART LIST MATERIAL MATERIAL MATERIAL
1 BODY ASTM A216 WCB ASTM A351CF8 ASTM A351 CF8M
2 SEAT RING ASTM A216 WCB + 13% Cr ASTM A351 CF8 ASTM A351 CF8M
3 DISC ASTM A216 WCB + 13% Cr ASTM A 351 CF8 ASTM A 351 CF8
4 WASHER A 276 TP 410 A 276 TP 304 A 276 TP 316
5z SPLIT PIN A 276 TP 410 A 276 TP 304 A 276 TP 316
6 DISC NUT A 276 TP 410 A 276 TP 304 A 276 TP 316
7 HINGE A 276 TP 410 A 276 TP 304 A 276 TP 316
8 HINGE PIN A 276 TP 410 A 276 TP 304 A 276 TP 316
9 LOCK NUT A 276 TP 410 A 276 TP 304 A 276 TP 316
10 BRACKET STUD A 276 TP 410 A 276 TP 304 A 276 TP 316
11 BEARING BRACKET A 276 TP 410 A 276 TP 304 A 276 TP 316
12 GASKET CAF/S S SPIRAL WOUND PTFE/S S SPIRAL WOUND PTFE/S S SPIRAL WOUND
13 COVER ASTM A216 WCB ASTM A351 CF8 ASTM A351 CF8M
14 STUD AND NUT A 193 GR B7 & 194 GR 2H A 193 GR B8 & 194 GR 8 A 193 GR B8M & 194 GR 8M
Swing Check Valve
1MPa = 10Bar
Part Details Table
•(Other types of gaskets & gland packing can be provided as per service conditions & clients' requirements).
14
17. Design Standards
1. Manufacturing Standards BS 5352
2. Testing Standards API 598
3. Socket Weld End as per ASME B 16.11
4. Butt Weld End as per ASME B 16.25
5. Screwed End as per ASME B1.20.1
ØK
16
15
14
13
12
11
10
9
8
7
2
6
5
4
3
1
EØ
±1.6
L
HOPEN(APPROX)
SR. NO. PART LIST MATERIAL MATERIAL MATERIAL
1 BODY ASTM A 105 FCS ASTM A 182 Gr F 316 ASTM A 182 Gr F 304
2 BONNET ASTM A 105 FCS ASTM A 182 Gr F 316 ASTM A 182 Gr F 304
3 SEAT RING A 276 TP 410 A 276 TP 316 A 276 TP 304
4 WEDGE A 276 TP 410 A 276 TP 316 A 276 TP 304
5 SPINDLE A 276 TP 410 A 276 TP 316 A 276 TP 304
6 GASKET SS 304 SPIRAL WOUND WITH
GRAPHITE FILLER
316 SPIRAL WOUND WITH
GRAPHITE FILLER
304 SPIRAL WOUND WITH
GRAPHITE FILLER
7 STUD / NUT A 193 GR B7 & A 194 GR 2 H A 193 GR B7 & A 194 GR 2 H A 193 GR B7 & A 194 GR 2 H
8 WASHER STEEL SS SS
9 SCREW STEEL SS SS
10 GLAND PACKING GRAPHITED ASBESTOS GRAPHITED ASBESTOS / PTFE GRAPHITED ASBESTOS / PTFE
11 GLAND A 276 TP 410 A 276 TP 316 A 276 TP 304
12 GLAND FLANGE ASTM A 105 FCS SS SS
13 EYE BOLT & NUT A 193 GR B7 & A 194 GR 2 H A 193 GR B7 & A 194 GR 2 H A 193 GR B7 & A 194 GR 2 H
14 YOKE STEEL S.G. IRON S.G. IRON S.G. IRON
15 HAND WHEEL M I M I M I
16 HAND WHEEL NUT C S C S C S
Bolted Bonnet Forged Gate Valve
TEST PRESSURE
1. Pressure Grade Class 800
2. Shell Test Pressure 21.1 MPA
3. Sealing Test Pressure 15.5 MPA
4. Back Sealing Pressure 15.5 MPA
5. Sealing Air Pressure 0.8 MPA
1MPa = 10Bar
Part Details Table
(Other types of gaskets & gland packing can be provided as per service conditions & clients' requirements).
FACE TO FACE DIMENSIONS AS PER
MANUFACTURING STANDARDS
Size
N.B.
MM 15 20 25 40 50
INCH 1/2” 3/4” 1” 1 1/2” 2”
L 80 92 104 120 140
H 160 170 190 260 270
�K 85 90 95 150 150
�E 9 12 18 30 36
16
18. Bolted Bonnet Forged Globe Valve
Design Standards
1. Manufacturing Standards BS 5352
2. Testing Standards BS EN 12266
3. Socket Weld End as per ASME B 16.11
4. Butt Weld End as per ASME B 16.25
5. Screwed End as per ASME B1.20.1
15
16
14
13
12
11
10
9
8
7
2
6
5
4
3
1
±1.6
L
ØE
OPENH(APPROX)
Ø K
SR. NO. PART LIST MATERIAL MATERIAL MATERIAL
1 BODY ASTM A 105 ASTM A 182 Gr F 316 ASTM A 182 Gr F 304
2 BONNET ASTM A 105 ASTM A 182 Gr F 316 ASTM A 182 Gr F 304
3 SEAT RING A 276 TP 410 A 276 TP 316 A 276 TP 304
4 WEDGE A 276 TP 410 A 276 TP 316 A 276 TP 304
5 SPINDLE A 276 TP 410 A 276 TP 316 A 276 TP 304
6 GASKET SS 304 SPIRAL WOUND WITH
GRAPHITE FILLER
316 SPIRAL WOUND WITH GRAPHITE
FILLER
304 SPIRAL WOUND WITH GRAPHITE
FILLER
7 STUD / NUT A 193 GR B7 & A 194 GR 2 H A 193 GR B7 & A 194 GR 2 H A 193 GR B7 & A 194 GR 2 H
8 WASHER STEEL SS SS
9 SCREW STEEL SS SS
10 GLAND PACKING GRAPHITED ASBESTOS GRAPHITED ASBESTOS / PTFE GRAPHITED ASBESTOS / PTFE
11 GLAND A 276 TP 410 A 276 TP 316 A 276 TP 304
12 GLAND FLANGE ASTM A 105 FCS SS SS
13 EYE BOLT & NUT A 193 GR B7 & A 194 GR 2 H A 193 GR B7 & A 194 GR 2 H A 193 GR B7 & A 194 GR 2 H
14 YOKE STEEL S.G. IRON S.G. IRON S.G. IRON
15 HAND WHEEL M I M I M I
16 HAND WHEEL NUT C S C S C S
FACE TO FACE DIMENSIONS AS PER MANUFACTURING STD.
Size
N.B.
MM 15 20 25 40 50
INCH 1/2” 3/4” 1” 1 1/2” 2”
L 80 92 104 120 140
H 160 170 185 266 266
�K 90 90 90 150 150
�E 9 12 17.5 29.5 35
TEST PRESSURE
1. Pressure Grade Class 800
2. Shell Test Pressure 21.1 MPA
3. Sealing Test Pressure 15.5 MPA
4. Back Sealing Pressure 15.5 MPA
5. Sealing Air Pressure 0.7 MPA
1MPa = 10Bar
Part Details Table
(Other types of gaskets & gland packing can be provided as per service conditions & clients' requirements).
17
19. Bolted Bonnet Forged Lift Valve
Design Standards
1. Manufacturing Standard BS 5352
2. Testing Standard BS EN 12266
3. Socket Weld End as per ASME B 16.11
4. Butt Weld End as per ASME B 16.25
5. Screwed End as per ASME B1.20.1
6. SS valves will have integral seat
HYDROSTATIC TEST PRESSURE PNEUMATIC
BODY SEAT
21.1 MPA 15.5 MPA
6
2
5
4
3
1
±1.6
L
ØE
‘H’(APPROX)
SR. NO. PART LIST MATERIAL MATERIAL MATERIAL
1 BODY ASTM 105 GR FCS ASTM A 182 GR F304 ASTM A 182 GR F304
2 BONNET ASTM A 105 GR FCS ASTM A 182 GR F304 ASTM A 182 GR F304
3 SEAT RING A 276 TP 410 A 276 TP 304 A 276 TP 304
4 PLUG A 276 TP 410 A 276 TP 304 A 276 TP 304
5 GASKET SS 304 SPRIAL WOUND WITH P.T.F.E
FILLER
SS 304 SPRIAL WOUND WITH P.T.F.E
FILLER
SS 304 SPRIAL WOUND WITH P.T.F.E
FILLER
6 STUD / NUT A 193 GR A 194 GR 2H A 193 GR A 194 GR 2H A 193 GR A 194 GR 2H
FACE TO FACE DIMENSIONS AS PER MANUFACTURING
STANDARD
Size
N.B.
MM 15 20 25 40 50
INCH 1/2” 3/4” 1” 1 1/2” 2”
L 85 92 109 127 140
H 56 56 74 88 97
�E 9.5 12.7 17.5 28 34
Part Details Table
•(Other types of gaskets & gland packing can be provided as per service conditions & clients' requirements).
1MPa = 10Bar
18
20. SEAT ARRANGEMENTANTISTATIC
Pressure Relief hole
All‘Rappid’Ball have special feature in their ball called Pressure
Relief Hole. When the ball is on closed position it maintains
equilibrium pressure in it's valve resulting in smoother
operation, enhanced performance and life of the valve.
Fire Testing
The Test exposes the valves to a flame temperature of 1400o F to 1800o F for 30 minutes with controlled limits on leakage
Fire Safe Design Features as per API 607
19
Fire Safe Design Features as per API 607
API 607
21. 1. Body
2. Side Piece
3. Ball
4. Seat Ring
5. Stem
6. Gland
7. Body Seal
8. Gland Packing
9. Stem Seal
10. Stud
11. Nut
12. Stopper Plate
13. Lever
14. Gland Stud
15. Gland Nut
16. Washer
17. Stem Nut
18. Antistatic Spring
Exploded View for 2Piece Fire Safe Design
13
6
12
8
9
5
15
14
10
7
3
11
2
4
1
18
16
17
20
API 607
22. SR. NO. PART LIST MATERIAL MATERIAL MATERIAL
1 BODY ASTM A 216 Gr. WCB ASTM A 351 Gr. CF8 ASTM A 351 Gr. CF8M
2 SIDE PIECE ASTM A 216 Gr. WCB ASTM A 351 Gr. CF8 ASTM A 351 Gr. CF8M
3 BALL A 276 TP 304 A 276 TP 304 A 276 TP 316
4 SEAT RING PTFE PTFE PTFE
5 STEM A 276 TP 304 A 276 TP 304 A 276 TP 316
6 GLAND A 276 TP 304 A 276 TP 304 A 276 TP 316
7 BODY SEAL PTFE/GRAPHOIL PTFE/GRAPHOIL PTFE/GRAPHOIL
8 GLAND PACKING PTFE/GRAPHOIL PTFE/GRAPHOIL PTFE/GRAPHOIL
9 STEM SEAL PTFE PTFE PTFE
10 STUD ASTM A 193 B7 ASTM A 193 B7 ASTM A 193 B7
11 NUT ASTM A 194 2H ASTM A 194 2H ASTM A 194 2H
12 STOPPER PLATE CARBON STEEL POWDER COATED CARBON STEEL POWDER COATED CARBON STEEL POWDER COATED
13 LEVER CARBON STEEL POWDER COATED CARBON STEEL POWDER COATED CARBON STEEL POWDER COATED
14 GLAND STUD CARBON STEEL SS SS
15 GLAND NUT CARBON STEEL SS SS
16 WASHER CARBON STEEL POWDER COATED CARBON STEEL POWDER COATED CARBON STEEL POWDER COATED
17 STEM NUT CARBON STEEL POWDER COATED CARBON STEEL POWDER COATED CARBON STEEL POWDER COATED
18 ANTISTATIC SPRING SS SS SS
19 ANTISTATIC SPRING SS SS SS
20 LEVER SLEEVE PVC PVC PVC
2013
12
16
17
8
6 19
9
5
1
7
3
4
2
11
10
18
14
15
Design Standards
1. Design and Manufacturer Standard API 607 / BS EN 17292
2. End-to-End Dimensions Standard ANSI B 16.10
3. Flange Dimensions Standard ANSI B 16.5
4. Testing Standards BS EN 12266 / BS EN IS010497
5. Material Pressure - Temp Standard ANSI B 16.34
API - 607 Fire Safe 2 Pc. Design Ball Valve Floating Ball
•Also Available in LCB, Alloy 20, Super Duplex Stainless Steel, Monel, Hast Alloy ‘B’ & ’C’ or any other specified material.
•Seat : Rulon, Glass filled PTFE, Carbon Filled, PEEK or any other specified material.
•(Other types of gaskets & gland packing can be provided as per service conditions & clients' requirements).
TEST PRESSURE
1. Pressure Grade Class 150 Class 300 Class 600
2. Shell Test Pressure 3.0MPa 7.5MPa 16.5MPa
3. Sealing Test Pressure 2.2MPa 5.5MPa 12.1MPa
4. Sealing Air Pressure 0.8MPa 0.8MPa 0.8MPa
1MPa = 10Bar
Part Details Table
Special Features :
• Rotary Actuators
• Electrical Actuators
• Extended Bonnet
• Gear Box
21
API 607
24. Design Standards
1. Design & Manufacturer Standard API 607 / BS EN 17292
2. End-to-End Dimensions Standard ANSI B 16.10
3. Flange Dimensions Standard ANSI B 16.5
4. Testing Standards BS EN 12266 / BS EN ISO10497
5. Material Pressure - Temp Standard ANSI B 16.34
TEST PRESSURE
1. Pressure Grade Class 150 Class 300 Class 600
2. Shell Test Pressure 3.0MPa 7.5MPa 16.5MPa
3. Sealing Test Pressure 2.2MPa 5.5MPa 12.1MPa
4. Sealing Air Pressure 0.8MPa 0.8MPa 0.8MPa
SR. NO. PART LIST MATERIAL MATERIAL MATERIAL
1 BODY ASTM A 216 GR. WCB ASTM A 351 GR. CF8 ASTM A 351 GR. CF8M
2 SIDE PIECE ASTM A 216 GR. WCB ASTM A 351 GR. CF8 ASTM A 351 GR. CF8M
3 BALL A 276 TP 304 A 276 TP 304 A 276 TP 316
4 SEAT RING PTFE PTFE PTFE
5 STEM A 276 TP 304 A 276 TP 304 A 276 TP 316
6 GLAND A 276 TP 304 A 276 TP 304 A 276 TP 316
7 BODY SEAL PTFE PTFE PTFE
8 GLAND PACKING PTFE PTFE PTFE
9 STEM SEAL PTFE PTFE PTFE
10 STUD ASTM A 193 B7 ASTM A 193 B7 ASTM A 193 B7
11 NUT ASTM A 194 2H ASTM A 194 2H ASTM A 194 2H
12 STOPPER PLATE CARBON STEEL POWDER COATED CARBON STEEL POWDER COATED CARBON STEEL POWDER COATED
13 LEVER CARBON STEEL POWDER COATED CARBON STEEL POWDER COATED CARBON STEEL POWDER COATED
14 GLAND STUD CARBON STEEL CARBON STEEL CARBON STEEL
15 GLAND NUT CARBON STEEL CARBON STEEL CARBON STEEL
16 WASHER CARBON STEEL POWDER COATED CARBON STEEL POWDER COATED CARBON STEEL POWDER COATED
17 STEM NUT CARBON STEEL POWDER COATED CARBON STEEL POWDER COATED CARBON STEEL POWDER COATED
18 ANTISTATIC SPRING SS SS SS
19 ANTISTATIC SPRING SS SS SS
20 ANTISTATIC SPRING SS SS SS
21 LEVER SLEEVE PVC PVC PVC
API 607 Fire Safe 3 Piece Design Ball Valves Floating Ball
14
15
1
7
3
4
2
11
10
1918
9
5
8
6 20
12
13
16
17
21
•Also Available in LCB, Alloy 20, Super Duplex Stainless Steel, Monel, Hast Alloy ‘B’ & ’C’ or any other specified material.
•Seat : Rulon, Glass filled PTFE, Carbon Filled, PEEK or any other specified material.
•(Other types of gaskets & gland packing can be provided as per service conditions & clients' requirements).
1MPa = 10Bar
Part Details Table
Special Features :
• Rotary Actuators
• Electrical Actuators
• Gear Box
23
API 607
26. Flush Bottom Ball Valve
11
1
6
3
9
12
Ø E
Ø R1
P C D1
Ø F1
1.6
S1
L
S
1.6
Ø E
Ø R
Ø F
P C D
‘N1’ NOS OF HOLES
‘D1’ DIA OF HOLES
‘N’ NO OF HOLES
‘D’ DIA OF HOLES
11
1
6
3
9
12
4
10
13
8
7
6
2
Ø E
Ø R1
P C D1
Ø F1
1.6
S1
L
S
1.6
Ø E
Ø R
Ø F
P C D
‘N1’ NOS OF HOLES
‘D1’ DIA OF HOLES
‘N’ NO OF HOLES
‘D’ DIA OF HOLES
Design Standards
1. Design & Manufacturer Standard API 607 / BS EN 17292
2. End-to-End Dimensions Standard Manufacture Standard
3. Flange Dimensions Standard ASME B 16.5
4. Testing Standards BS EN 12266
5. Material Pressure - Temp Standard ASME B 16.34
SR. NO. PART LIST MATERIAL MATERIAL MATERIAL
1 BODY A351 GR CF8M A351 GR CF8 A261 GR WCB
2 SIDE PIECE A351 GR CF8M A351 GR CF8 A261 GR WCB
3 BALL A351 GR CF8M A351 GR CF8 A351 GR WCB
4 STEM A 276 TP 316 A 276 TP 304 A 276 TP 304
5 SEAT RING PTFE PTFE PTFE
6 BODY STEM PTFE PTFE PTFE
7 STEM SEAL PTFE PTFE PTFE
8 GLAND SEAL PTFE PTFE PTFE
9 GLAND A 276 TP 316 A 276 TP 304 A 276 TP 304
10 GLAND NUT A 276 TP 316 A 276 TP 304 A 276 TP 304
11 LEVER CARBON STEEL POWDER COATED CARBON STEEL POWDER COATED CARBON STEEL POWDER COATED
12 LEVER NUT CARBON STEEL POWDER COATED CARBON STEEL POWDER COATED CARBON STEEL POWDER COATED
13 STOPPER A 276 TP 316 A 276 TP 304 A 276 TP 304
•Also Available in LCB, Alloy 20, Super Duplex Stainless Steel, Monel, Hast Alloy ‘B’ & ’C’ or any other specified material.
•Seat : Rulon, Glass filled PTFE, Carbon Filled, PEEK or any other specified material.
•(Other types of gaskets & gland packing can be provided as per service conditions & clients' requirements).
TEST PRESSURE
1. Pressure Grade Class 150
2. Shell Test Pressure 3.0MPa.
3. Sealing Test Pressure 2.2MPa.
4. Sealing Air Pressure 0.8MPa.
1MPa = 10Bar
Part Details Table
Special Features :
• Rotary Actuators
• Electrical Actuators
• Jacketed
• 45o Stem
25.4
22.2
22.2
22.2
22.2
15.7 19
19
19
19
19
19
19
19
19
19
12
888
8884444
44444
30.228.425.423.819.119.115.714.2
28.425.423.819.117.515.714.212.7
3242702161571271279273 270216157127105927350.8
362298.4241.3190.5152.4152.412198.5
298.4241.3190.5152.414012198.579.2
406.5343279.5229190.5190.5152127
243279.5229190.5178152127108
475400300240240205
2101551251059580
203.2152.4101.276.263.550.838.125.4
K
H
ØE
D1
D
N1
N
S1
S
ØR1
ØR
PCD1
PC D
ØF 1
ØF
3202161271151059090L
108643321½
86432½21½1
25020015010080805040
2001501008065504025
INCH
MMSIZE
(N.B.)
FACE TO FACE DIMENSIONS AS PER MANUFACTURING STANDARDS
25
175
27. Jacketed Ball Valve
14
1
6
2
5
3
7
4
8
9
10
13
12
11
ØE
ØR
PCD
ØF
H
½"B.S.P.
L
+1.6
K
Features:
1. Design & Manufacturer Standard API 607 / BS EN 17292
2. End-to-End Dimensions Standard ASME B 16.10
3. Flange Dimensions Standard ASME B 16.5
4. Testing Standards BS EN 12266
5. Material Pressure - Temp Standard ASME B 16.34
TEST PRESSURE
1. Pressure Grade Class 150
2. Shell Test Pressure 3.0MPa.
3. Sealing Test Pressure 2.2MPa.
4. Sealing Air Pressure 0.8MPa.
SR. NO. PART LIST MATERIAL MATERIAL MATERIAL
1 BODY A351 GR CF8M A351 GR CF8 A261 GR WCB
2 SIDE PIECE A351 GR CF8M A351 GR CF8 A261 GR WCB
3 BALL A351 GR CF8M A351 GR CF8 A351 GR WCB
4 STEM A 276 TP 316 A 276 TP 304 A 276 TP 304
5 SEAT RING PTFE PTFE PTFE
6 BODY STEM PTFE PTFE PTFE
7 STEM SEAL PTFE PTFE PTFE
8 GLAND SEAL PTFE PTFE PTFE
9 GLAND A 276 TP 316 A 276 TP 304 A 276 TP 304
10 GLAND NUT A 276 TP 316 A 276 TP 304 A 276 TP 304
11 LEVER CARBON STEEL POWDER COATED CARBON STEEL POWDER COATED CARBON STEEL POWDER COATED
12 LEVER NUT CARBON STEEL POWDER COATED CARBON STEEL POWDER COATED CARBON STEEL POWDER COATED
13 STOPPER PIN INTEGRAL INTEGRAL INTEGRAL
14 JACKET CS CS CS
•Also Available in LCB, Alloy 20, Super Duplex Stainless Steel, Monel, Hast Alloy ‘B’ & ’C’ or any other specified material.
•Seat : Rulon, Glass filled PTFE, Carbon Filled, PEEK or any other specified material.
•(Other types of gaskets & gland packing can be provided as per service conditions & clients' requirements).
1MPa = 10Bar
Part Details Table
Special Features :
• Rotary Actuators
• Electrical Actuators
• Extended Bonnet
26
API 607
28. Three-Piece Full Port Ball Valve
Design Standards
1. Manufacturing Standards BS EN 17292
2. Testing Standards BS EN 12266 / BS EN ISO10497
3. Socket Weld End as per ASME B 16.11.
TEST PRESSURE
1. Pressure Grade Class 150 Class 300
2. Shell Test Pressure 3.0MPa. 7.7MPa.
3. Sealing Test Pressure 2.2MPa. 5.4MPa.
4. Sealing Air Pressure 0.8MPa. 0.8MPa.
SR. NO. PART LIST MATERIAL MATERIAL MATERIAL
1 BODY ASTM A 216 GR WCB ASTM A 351GR CF8M ASTM A 351 GR CF8
2 ADAPTOR ASTM A WCB GR 216 ASTM A 351GR CF8M ASTM A 351 GR CF8
3 BALL A 276 TP 304 A 276 TP 316 A 276 TP 304
4 STEM A 276 TP 304 A 276 TP 316 A 276 TP 304
5 SEAT RING PTFE PTFE PTFE
6 STEM SEAL PTFE PTFE PTFE
7 GLAND SEAL PTFE PTFE PTFE
8 BODY STEM PTFE PTFE PTFE
9 GLAND A 276 TP 304 A 276 TP 316 A 276 TP 304
10 GLAND NUT A 276 TP 304 A 276 TP 316 A 276 TP 304
11 STUD & NUT A 193 GR B 7 / A 194 GR 2H A 193 GR B 7 / A 194 GR 2H A 193 GR B 7 / A 194 GR 2H
12 STOPPER INTEGRAL INTEGRAL INTEGRAL
13 LEVER C S POWDER COATED C S POWDER COATED C S POWDER COATED
14 LEVER NUT C S POWDER COATED C S POWDER COATED C S POWDER COATED
ØE
K
L ±1.6
14
12
13
10
9
7
6
8
4
3
5
11
2
1
FACE TO FACE DIMENSIONS AS PER MANUFACTURING STANDARDS
Size
N.B.
MM 15 20 25 32 40 50
INCH 1/2” 3/4” 1” 1 1/4 1 1/2” 2”
L 65 70 95 105 115 125
�B 21.7 27.1 33.7 42.5 48.6 61.1
�E 12.7 19.1 25.4 31.2 38.4 50.8
D 9.5 12.7 12.7 12.7 12.7 15.7
H 65 65 80 85 95 105
K 170 170 205 205 240 240
•Also Available in LCB, Alloy 20, Super Duplex Stainless Steel, Monel, Hast Alloy ‘B’ & ’C’ or any other specified material.
•Seat : Rulon, Glass filled PTFE, Carbon Filled, PEEK or any other specified material.
•(Other types of gaskets & gland packing can be provided as per service conditions & clients' requirements).
1MPa = 10Bar
Part Details Table
Special Features :
• Rotary Actuators
• Electrical Actuators
• Extended Bonnet
• Extended Nipples
27
API 607
29. Three-Piece Forged Steel Ball Valve
Design Standards
1. Manufacturing Standard BS EN 17292
2. Testing Standard BS EN 12266
3. Socket Weld End as per ASME B 16.11
4. Screwed End as per ASME B 1.20.1
TEST PRESSURE
1. Pressure Grade Class 800
2. Shell Test Pressure 21.1MPa.
3. Sealing Test Pressure 0.6.9MPa.
4. Sealing Air Pressure 00.8MPa.
SR. NO. PART LIST MATERIAL MATERIAL MATERIAL
1 BODY ASTM A 105 GR FCS ASTM A 182 GR F 316 ASTM A 182 GR F 304
2 ADAPTOR ASTM A 105 GR FCS ASTM A 182 GR F 316 ASTM A 182 GR F 304
3 BALL A 276 TP 304 A 276 TP 316 A 276 TP 304
4 STEM A 276 TP 304 A 276 TP 316 A 276 TP 304
5 SEAT RING PTFE PTFE PTFE
6 STEM SEAL PTFE PTFE PTFE
7 GLAND SEAL PTFE PTFE PTFE
8 BODY STEM PTFE PTFE PTFE
9 GLAND A 276 TP 304 A 276 TP 316 A 276 TP 304
10 GLAND NUT A 276 TP 304 A 276 TP 316 A 276 TP 304
11 STUD & NUT A 193 GR B 7 / A 194 GR 2H A 193 GR B 7 / A 194 GR 2H A 193 GR B 7 / A 194 GR 2H
12 STOPPER INTEGRAL INTEGRAL INTEGRAL
13 LEVER C S POWDER COATED C S POWDER COATED C S POWDER COATED
14 LEVER NUT C S POWDER COATED C S POWDER COATED C S POWDER COATED
1
2
11
5
3
4
8
6
7
9
10
13
12
14
±1.6L
K
ØE
FACE TO FACE DIMENSIONS AS PER MANUFACTURING STD
Size
N.B.
MM 15 20 25 32 40 50
INCH 1/2” 3/4” 1” 1 1/4 1 1/2” 2”
L 62 72 95 105 115 125
�E 11 14 20 25.4 31.1 38.1
H 65 65 80 85 95 105
K 170 170 205 205 240 240
•Also Available in LCB, Alloy 20, Super Duplex Stainless Steel, Monel, Hast Alloy ‘B’ & ’C’ or any other specified material.
•Seat : Rulon, Glass filled PTFE, Carbon Filled, PEEK or any other specified material.
•(Other types of gaskets & gland packing can be provided as per service conditions & clients' requirements).
1MPa = 10Bar
Part Details Table
Special Features :
• Rotary Actuators
• Electrical Actuators
• Extended Bonnet
• Extended Nipples
28
API 607
30. Butterfly Valves
Design Standard
To flange drilling : ISO 5211 part II
Valve Inspection and Testing : API 598
Flange standing conformity : ANSI 150, DIN PN 6 /10 / 16
JIS SK / 10 K / 16 K BS 10 Tab D E, IS
6392 PN 0.6 / 1.0 / 1.6
TECHNICAL SPECIFICATIONS
1. Valve type : Centric Disc Design Butterfly valve witha single piece Rubber Lined/PTFE Body
2. Body type : Wafer (Sandwiched between flanges)
3. Seat type : Integrally moulded with the Body/Replaceable
4. End Connecting : Wafer Sandwiched/Flnged
5. Pressure rating : PN 10/PN 16/PN25
6. Operating Temp. range : -250 C to 200 (depending on MOC)
7. Seat leakage : Tight shut off
8. Operation : Hand lever for sizes from 40 NB to 300NB Worm Gear Boxes for Sizes from 40 NB to 1200 NB Pneumatic / Electrical
Actuator operation - optional
9. Size range : 40 NB to 1000 NB
10. Standard Material of Construction
Body
Disc
Seat
Shaft
:
:
:
:
CI (Optional SGI / WCB / CF8 / CF8M)
SGI / WCB / CF8 / CF8M
Nitrile / Neoprene / EPDM / Silicone / Viton / PTEE / Hypalon
AISI 410 / 304 / 316
Wafer Type Lug Type Flanged Type
29
31. Butterfly Valves
DESIGN FEATURES
- Seat liner extending on to the contact faces ensures perfect sealing and
eliminates the use of flange gaskets.
- Unique triple sealing system for shaft sealing and prevents external
substances from entering the stem bore.
- The thin profile, spherically machined hand polished disc provides a very
high Cv and greater pressure recovery plus superior abrasion and erosion
resistance in slurry or dry media applications.
- A fully universal body design ensures fitment of the valve between
companion flanges of all popular standards (viz : ANZI, BS, DIN, JIS, IS etc.)
- A ten position notch plate and hand lever ensures locking of the valve in
8 intermediate position and prevent over rotation of the valve. Hand lever
lockable through pad lock kit, allows the customer to lock the valve in the
full open or closed position, tamper proofing the valve. By drilling a new
hole in the top plate, the handle can be locked in mid travel.
- To ensure additional strength, body casting is made out of superior FG 260
grade cast iron.
- Vlave disc made if dyctue case iron instead of cast iron to withstand against
possible water hammer or pressure surges.
- Shafts made of martensitic stainless steel to ensure maximum strength
torsional rigidity.
VALVE
SIZE
A B C D E F
40 53 103 33 40 133 265
50 59 113 43 50 143 265
65 67 121 46 65 151 265
80 75 128 46 80 158 265
100 94 146 52 100 176 265
125 108 158 56 125 188 265
150 120 174 56 150 206 265
200 147 198 60 200 230 375
250 215 260 71 241 295 375
300 250 284 81 289 319 375
350 303 437 92 340 372 GO
400 339 476 102 386 438 GO
450 367 523 114 440 492 GO
500 399 594 127 482 536 GO
550 477 648 142 538 586 GO
600 648 680 154 580 620 GO
Valve Size above 600 NB
Request for technical specification
30
32. 3-Piece Trunnion Ball Valves - API 6D
Full Reduced Port
Carbon Stainless Steel
Sizes 1” - 24” Class 150 - 2500
DESIGN AND MANUFACTURING STANDARDS
Basic Design API 6D
Shell Wall Thickness API 6D
Face to Face Dimension ANSI/ASME B16.10
Flange End Dimension ANSI/AMSE B16.5 (1” to 24”)
AMSI/ASMEB16.47 (26” up)
Butt-Weld End Dimension ANSI/ASME B16.25
Inspection Testing API 6D
Fire Safe Design API 607/BS 6755
31
API 6D Valves
33. 3-Piece Trunnion Ball Valves - API6D -
Full Reduced Port Class 150 - 2500
NO NAME OF PART MATERIALS
1 Body A350 LF2 A182 F316
2 Closure A350 LF2 A182 F316, A351, CF8M
3 Stem A350 LF2+ENP 316 SS, 17-4 PHSS, 410 SS
4 Seat Ring A350 LF2+ENP 316 SS, 410 SS
5 Ball A350 LF2+ENP A182F316, A351, CF8M, 410 SS
6 Seat Insert Devlon, Nylon, PEEK, RTFE
7 Trunnion A350 LF2 316 SS, 410 SS
7-1 Trunnion Block A350 LF2 316 SS, 410 SS
7-2 Trunnion Block Pin 410 SS 316 SS, 410 SS
8 Gland A350 LF2 316 SS, 410 SS
9 Adapter Plate A350 LF2 316 SS, 410 SS
10 Stem O-ring/ Lipseal Low Temp HNBR /Viton AED
11 Stem O-ring Low Temp HNBR /Viton AED
12 Gland O-ring Low Temp HNBR /Viton AED
13 Seat O-ring/Lipseal Low Temp HNBR /Viton AED
14 Seat Subseal Low Temp HNBR /Viton AED
15 Closure O-ring Low Temp HNBR /Viton AED
16 Trunnion O-ring Low Temp HNBR /Viton AED
17 Backup Ring PTFE
18 Gland Seal Low Temp HNBR /Viton AED
19 Body Seal Low Temp HNBR /Viton AED
20 Trunnion Seal Low Temp HNBR /Viton AED
21 Stem Packing Graphite
22 Seat Spring Inconel X-750
23 Bearing PTFE, Carbon Steel PTFE, 316SS
24 Thrust Washer PTFE, Carbon Stee PTFE, 316SS
25 Sealant Fitting Carbon Steel, SS Ball Check 316SS, SS Ball Check
26 Socket Bolt A320 L7M A193 B8/B8M
27 Socket Cap Screw A320 L7M A193 B8/B8M
28 Stud Bolt A320 L7M A193 B8
29 Hex Nut A194 7M A194 8
30 Grounding Pin Stainless Steel
31 Grounding Spring Inconel X-750
32 Key Carbon Steel Stainless Steel
33 Dowel Pin Carbon Steel Stainless Steel
34 Relief Plug Carbon Steel Stainless Steel
35 Drain Plug Carbon Steel Stainless Steel
36 Mounting Plate Carbon Steel Stainless Steel
37 Gear Operator Ductile Iron Case, Carbon Steel Worm Gear
38 Hand Wheel Carbon Steel, Ductile Iron
Bill of Materials
32
Design Features of API 6D Ball Valves
34. Rappid standard ball valves have been designed to API's highest standards.
Complete Split body Fully welded design offers maximum protection
against line pressure and thermal distortion with long life and trouble-free
performance.
Rappid is supplying its products to the Crude oil transport and processing,
Power engineering, Water supply systems and Process Industries throughout
the world.
Seal Feature
Rappid ball valves are produced with spring-loaded seats. This spring load
keeps the seat in contact with the ball even in absence of line pressure and
makes very efficient seal at low line pressure.As line pressure increases,
the seat area creates a piston effect which forces the seat against the ball,
therefore a tight seal becomes effective. If the pressure is higher, the force
exerted by the seat on the ball is increased by action of the pipeline pressure.
Therefore, the higher the line pressure, the greater the piston action.Seats are
available in PTFE, R-PTFE, NYLON or others upon request.
Self lubrication
Self lubrication, low friction PTFE is used for stem bearings, stem seals, and
body seats. NYLON or other low friction materials are used for seat inserts. Self
lubricating seals and stem bearing give predictable operating torque for the
life of the valve.
Fire Safe Construction with Secondary Metal Seat
Rappid ball valves have been fire tested and can be supplied to API 6FA and
API 607. The soft seat inserts, irrespective of their materials, will possibly fail
when subjected to sudden high temperature conditions. Rappid provides a
fire-safe design which may substantially prevent leakages through seals when
damaged by high temperature. The function of the seats before and after
the fire test is shown on the sketches. If the seat inserts are destroyed or
burned out, a metal to metal seal is formed between the lower diameter of
the seat and ball, while the seat to body seals, the stem packing and the end
connections to body seals are designed to resist high temperature and will
remain undamaged (Figures 1 2)
Trunnion Mounting
Trunnion mounted stems absorb the thrust from line pressure, preventing
excess friction between the ball and seats, so even at full rated working
pressure, operating torque stays low. (Figure 3)
Body Vent and Drain
The body cavity may be vented in both open and closed state. (Figure 4)
3-Piece Trunnion ball Valves - API 6D
Full Reduced Port Design Features and Applications
Graphite Gasket
Seat Insert
(Metal)
Ball
Before Fire
Figure 1
Graphite Gasket
Seat Insert
(Metal)
Ball
After Fire
Figure 2
Figure 3
Body
Ball
Figure 4
33
Design Features of API 6D Ball Valves
35. Double block and bleed
The seats are of both-side-sealing type, which means that they seal both on
the upstream or downstream side of the ball
valve and inside the valve. Whether in the open or closed position, pressure
on each side of the ball is blocked from the body cavity by the seat rings
engineered to self relieve. No pressure build up can occur in to body cavity.
The body cavity can then be vented to the atmosphere or drained through the
body port. (Figure 5)
Sealant Fitting
Sealant lubrication fittings come as a standard with Rappid design. In the
event of seat insert or stem seal damage, external or internal leakage can
occur. Emergency sealant injection can save the integrity of the valve by
incorporating a sealant seal around the stem or between the seat and the ball
until such time the valve may be properly serviced.
(Figures 6, 7 8)
Antistatic Device
The springs provided at the stem allow the static charges to be led to the
piping. In this way, an electrostatic charging of the ball is eliminated. (Figure 9)
Stem Seal with blow Out Proof Stem
The stem is independent of the ball and is a blow-out proof design. As an
integral part, a stem has a flange at its lower side. The stem flange prevents
the stem from blowingout. This feature also allows replacement of stem
packing while the valve is under pressure.The torque is transmitted to the ball
by a generously proportioned mating joint, hence the stem is not
affected by the side thrust.
3-Piece Trunnion Ball Valves - API 6D
Full Reduced Port Design Features and Applications
Upstream Downstrea m
Figure 5
Adapter
Body
Ball
Execution f or 4” and LargerExecution f or 2” thru 4”
Body
Ball
Execution f or all Sizes
Body
Bonnet
Figure 6
Figure 7
Figure 8
Body
Stem
Ball
Bonnet
Figure 9
34
Design Features of API 6D Ball Valves
36. SIZE
BORE END-TO-END BODY DIMENSIONS FLG WEIGHTS BW WEIGHTS
F A - RF A - RTJ A - WE H1 H2 H3 LBS/KG LBS/KG
NPS 2 x 2* 2.00 7.00 7.50 8.50 4.44 6.50 8.90 39.6 28.6
DN 50 x 50 51 178 191 216 113 165 226 18 13
NPS 3 x 3* 3.00 8.00 8.50 11.125 5.56 8.69 11.09 68.2 52.8
DN 80 x 80 76 203 216 283 141 221 282 31 24
NPS 4 x 4* 4.00 9.00 9.50 12.00 6.50 9.56 11.96 118.8 94.6
DN 100 x 100 102 229 241 305 165 243 304 54 43
NPS 6 x 6 6.00 15.50 16.50 18.00 8.69 12.19 14.59 497.2 398.2
DN 150 x 150 152 394 419 547 221 310 371 226 181
NPS 8 x 8 8.00 18.00 18.50 20.50 10.38 14.80 17.20 748 646.8
DN 200 x 200 203 457 470 521 264 376 437 340 294
NPS 10 x 10 10.00 21.00 21.50 22.00 12.13 16.63 19.78 1196.8 1047.2
DN 250 x 250 254 533 546 559 308 422 502 544 476
NPS 12 x 12 12.00 24.00 24.50 25.00 13.88 18.69 21.84 1696.2 1546.6
DN 300 x 300 305 610 622 635 353 475 555 771 703
NPS 14 x 14 13.25 27.00 27.50 30.00 15.50 21.00 24.15 2343 2145
DN 350 x 350 337 686 699 762 394 533 613 1065 975
NPS 16 x 16 15.25 30.00 30.50 33.00 17.19 22.75 26.75 3042.6 2743.4
DN 400 x 400 387 762 775 838 437 578 680 1383 1247
NPS 18 x 18 17.25 34.00 34.50 38.00 18.75 25.75 29.80 4389 3940.2
DN 450 x 450 438 864 876 965 476 654 757 1995 1791
NPS 20 x 20 19.25 36.00 36.50 39.00 20.50 27.05 32.50 5288.8 4789.4
DN 500 x 500 489 914 927 991 521 687 826 2404 2177
NPS 24 x 24 23.25 42.00 42.50 45.00 24.38 32.80 36.67 8681.2 7933.2
DN 600 x 600 591 1067 10080 1143 619 833 931 3946 3606
3-Piece Trunnion Ball Valves Full Port - API 6D
Size: 2-24 Class: 150
H1
F
H3
H2
A - RF A - RTJ A - WE
DIMENSIONS WEIGHTS * = Lever operated
35
API 6D Ball Valves for Oil Gas
37. SIZE
BORE END-TO-END BODY DIMENSIONS FLG WEIGHTS BW WEIGHTS
F A - RF A - RTJ A - WE H1 H2 H3 LBS/KG LBS/KG
NPS 3 x 2* 2.00 8.00 8.50 11.125 5.22 7.28 9.68 48.4 33
DN 80 x 50 51 203 216 283 133 185 246 22 15
NPS 4 x 3* 3.00 9.00 9.50 12.00 6.34 9.47 11.87 88 74.8
DN 100 x 80 76 229 241 305 161 241 301 40 34
NPS 6 x 4* 4.00 15.50 16.00 18.00 7.28 10.34 12.74 149.9 118.8
DN 150 x 100 102 394 406 457 185 263 324 68 54
NPS 8 x 6 6.00 18.00 18.50 20.50 9.47 13.29 15.59 598.4 497.2
DN 200 x 150 152 457 470 521 541 338 396 272 226
NPS 10 x 8 8.00 21.00 21.50 22.00 11.16 15.90 18.30 847 748
DN 250 x 200 203 533 546 559 283 404 465 385 340
NPS 12 x 10 10.00 24.00 24.50 25.00 13.23 17.84 20.98 1496 1346.4
DN 300 x 250 254 610 622 635 336 453 533 680 612
NPS 14 x 12 12.00 27.00 27.50 30.00 14.98 20.00 23.04 1845.8 1645.6
DN 350 x 300 305 686 699 762 380 508 585 839 748
NPS 16 x 14 13.25 30.00 30.50 33.00 16.60 22.30 25.45 2593.8 2343
DN 400 x 350 337 762 775 838 422 566 646 1179 1065
NPS 18 x 16 15.25 34.00 34.50 38.00 18.39 24.05 28.05 3440.8 3093.2
DN 450 x 400 387 864 876 965 467 611 712 1564 1406
NPS 20 x 18 17.25 36.00 36.50 39.00 20.05 27.05 31.10 7139 4439.6
DN 500 x 450 438 914 927 991 509 687 790 3245 2018
NPS 24 x 20 19.25 42.00 42.50 45.00 21.90 28.80 33.90 5588 5137
DN 600 x 500 489 1067 1079 1143 556 732 861 2540 2335
3-Piece Trunnion Ball Valves reduced Port - API 6D
Size: 3- 24 Class: 150
H1
F
H3
H2
A - RF A - RTJ A - WE
DIMENSIONS WEIGHTS * = Lever operated
36
API 6D Ball Valves for Oil Gas
38. SIZE
BORE END-TO-END BODY DIMENSIONS FLG WEIGHTS BW WEIGHTS
F A - RF A - RTJ A - WE H1 H2 H3 LBS/KG LBS/KG
NPS 2 x 2* 2.00 8.50 9.125 8.50 4.44 6.50 8.90 59.40 44
DN 50 x 50 51 216 232 216 113 165 226 27 20
NPS 3 x 3* 3.00 11.125 11.75 11.125 5.56 8.69 11.09 99 79.2
DN 80 x 80 76 283 299 283 141 221 282 45 36
NPS 4 x 4* 4.00 12.00 12.625 12.00 6.50 9.56 11.96 158.4 134.2
DN 100 x 100 102 305 321 305 165 243 304 72 61
NPS 6 x 6 6.00 15.875 16.50 18.00 8.69 12.19 14.59 547.8 468.6
DN 150 x 150 152 403 419 437 221 310 371 249 213
NPS 8 x 8 8.00 19.75 20.375 20.50 10.38 14.80 17.20 847 737
DN 200 x 200 203 502 518 521 264 376 437 385 335
NPS 10 x 10 10.00 22.375 23.00 22.00 12.13 16.63 19.78 1245.2 1075.8
DN 250 x 250 254 568 584 559 308 422 502 566 489
NPS 12 x 12 12.00 25.50 26.125 25.00 13.88 18.69 21.84 1894.2 1705
DN 300 x 300 305 648 664 635 340 475 555 861 775
NPS 14 x 14 13.25 30.00 30.625 30.00 15.50 21.00 24.15 2593.8 2294.6
DN 350 x 350 337 762 778 762 394 533 613 1179 1043
NPS 16 x 16 15.25 33.00 33.625 33.00 17.19 22.75 26.75 3440.8 3093.2
DN 400 x 400 387 838 854 838 437 578 679 1564 1406
NPS 18 x 18 17.25 36.00 36.625 36.00 18.75 25.75 29.80 4987.4 4490.2
DN 450 x 450 438 914 930 914 476 654 757 2267 2041
NPS 20 x 20 19.25 39.00 39.75 39.00 20.50 27.05 32.50 5486.8 4987.4
DN 500 x 500 489 991 1010 991 521 687 826 2494 2267
NPS 24 x 24 23.25 45.00 45.875 45.00 24.38 32.80 36.67 9229 8430.4
DN 600 x 600 591 1143 1165 1143 619 833 931 4195 3832
3-Piece Trunnion Ball Valves Full Port - API 6D
Size: 2 - 24 Class: 300
DIMENSIONS WEIGHTS * = Lever operated
H1
F
H3
H2
A - RF A - RTJ A - WE
37
API 6D Ball Valves for Oil Gas
39. SIZE
BORE END-TO-END BODY DIMENSIONS FLG WEIGHTS BW WEIGHTS
F A - RF A - RTJ A - WE H1 H2 H3 LBS/KG LBS/KG
NPS 3 x 2* 2.00 11.125 11.75 11.125 5.22 7.28 9.68 68.2 52.8
DN 80 x 50 51 283 299 283 133 185 279 31 24
NPS 4 x 3* 3.00 12.00 12.625 12.00 6.34 9.47 11.87 118.8 88
DN 100 x 80 76 305 321 305 161 241 301 54 40
NPS 6 x 4 4.00 15.875 16.50 18.00 7.28 10.34 12.74 217.8 178.2
DN 150 x 100 102 403 419 437 185 263 324 99 81
NPS 8 x 6 6.00 20.4 20.375 20.50 9.47 13.29 15.59 646.8 558.8
DN 200 x 150 152 518 518 521 241 338 396 294 254
NPS 10 x 8 8.00 22.375 23.00 22.00 11.16 15.90 18.30 897.6 776.6
DN 250 x 200 203 568 584 559 283 404 465 408 353
NPS 12 x 10 10.00 25.50 26.125 25.00 13.23 17.84 20.98 1645.6 1445.4
DN 300 x 250 254 648 664 635 336 453 533 748 657
NPS 14 x 12 12.00 30.00 30.625 30.00 14.98 20.00 23.04 1995.4 1795.2
DN 350 x 300 305 762 778 762 380 508 585 907 816
NPS 16 x 14 13.25 33.00 33.625 33.00 16.60 22.30 25.45 2893 2644.4
DN 400 x 350 337 838 854 838 422 566 646 1315 1202
NPS 18 x 16 15.25 36.00 36.625 36.00 18.39 24.05 28.05 3940.2 3542
DN 450 x 400 387 914 930 914 467 611 713 1791 1610
NPS 20 x 18 17.25 39.00 39.75 39.00 20.05 27.05 31.10 5288.8 4789.4
DN 500 x 450 438 991 1010 991 509 687 790 2404 2177
NPS 24 x 20 19.25 45.00 45.875 43.00 21.90 28.80 33.90 5915.8 5337.2
DN 600 x 500 489 1143 1165 1092 556 732 861 2698 2426
3-Piece Trunnion Ball Valves Reduced Port - API 6D
Size: 3- 24 Class: 300
DIMENSIONS WEIGHTS * = Lever operated
H1
F
H3
H2
A - RF A - RTJ A - WE
38
API 6D Ball Valves for Oil Gas
40. SIZE
BORE END-TO-END BODY DIMENSIONS FLG WEIGHTS BW WEIGHTS
F A - RF A - RTJ A - WE H1 H2 H3 LBS/KG LBS/KG
NPS 2 x 2* 2.00 11.50 11.625 11.50 4.44 6.50 8.90 68.2 52.8
DN 50 x 50 51 292 295 292 113 165 226 31 24
NPS 3 x 3* 3.00 14.00 14.125 14.00 5.56 8.69 11.09 118.8 94.6
DN 80 x 80 76 356 359 356 141 221 282 54 43
NPS 4 x 4* 4.00 17.00 17.125 17.00 6.50 9.56 11.96 217.8 178.2
DN 100 x 100 102 432 435 432 165 243 304 99 81
NPS 6 x 6 6.00 22.00 22.125 22.00 8.69 12.19 14.59 598.4 497.2
DN 150 x 150 152 559 562 559 221 310 371 272 226
NPS 8 x 8 8.00 26.00 26.125 26.00 10.38 14.80 17.20 1196.8 976.8
DN 200 x 200 203 660 664 660 264 376 437 544 444
NPS 10 x 10 10.00 31.00 31.125 31.00 12.13 16.63 19.78 1696.2 1375
DN 250 x 250 254 787 791 787 308 422 502 771 625
NPS 12 x 12 12.00 33.00 33.125 33.00 13.88 18.69 21.84 2193.4 1775.4
DN 300 x 300 305 838 841 838 353 475 555 997 807
NPS 14 x 14 13.25 35.00 35.125 35.00 15.50 21.00 24.15 2943.6 2393.6
DN 350 x 350 337 889 892 889 394 533 613 1338 1088
NPS 16 x 16 15.25 39.00 39.125 39.00 17.19 22.75 26.75 4538.6 3740
DN 400 x 400 387 991 994 991 437 578 680 2063 1700
NPS 18 x 18 17.25 43.00 43.125 43.00 18.75 25.75 29.80 5876.2 4809.2
DN 450 x 450 438 1092 1095 1092 476 654 757 2671 2186
NPS 20 x 20 19.25 47.00 47.25 47.00 20.50 27.05 32.50 6635.2 5438.4
DN 500 x 500 489 1194 1200 1194 521 687 826 3016 2472
NPS 24 x 24 23.25 55.00 55.325 55.00 24.38 32.38 36.67 11523.6 10227.8
DN 600 x 600 591 1397 1405 1397 619 822 931 5238 4649
3-Piece Trunnion Ball Valves Full Port - API 6D
Size: 2 - 24 Class: 600
DIMENSIONS WEIGHTS * = Lever operated
H1
F
H3
H2
A - RF A - RTJ A - WE
39
API 6D Ball Valves for Oil Gas
41. SIZE
BORE END-TO-END BODY DIMENSIONS FLG WEIGHTS BW WEIGHTS
F A - RF A - RTJ A - WE H1 H2 H3 LBS/KG LBS/KG
NPS 3 x 2* 2.00 14.00 14.125 14.00 5.22 7.28 9.68 79.2 63.8
DN 80 x 50 51 356 359 356 133 185 279 36 29
NPS 4 x 3* 3.00 17.00 17.125 17.00 6.34 9.47 11.87 138.6 114.4
DN 100 x 80 76 432 435 432 161 241 301 63 52
NPS 6 x 4 4.00 22.00 22.125 22.00 7.28 10.34 12.74 299.2 248.6
DN 150 x 100 102 559 562 559 185 263 324 136 113
NPS 8 x 6 6.00 26.00 26.125 26.00 9.47 13.29 15.59 697.4 578.6
DN 200 x 150 152 660 664 660 241 338 396 317 263
NPS 10 x 8 8.00 31.00 31.125 31.00 11.16 15.90 18.30 1346.4 1075.8
DN 250 x 200 203 787 791 787 283 404 465 612 489
NPS 12 x 10 10.00 33.00 33.125 33.00 13.23 17.84 20.98 1894.2 1535.6
DN 300 x 250 254 838 841 838 336 453 533 861 698
NPS 14 x 12 12.00 35.00 35.125 35.00 14.98 20.00 23.04 2593.8 2145
DN 350 x 300 305 889 892 889 380 508 585 1179 975
NPS 16 x 14 13.25 39.00 39.125 39.00 16.60 22.30 25.45 3291.2 2743.4
DN 400 x 350 337 991 994 991 422 566 646 1496 1247
NPS 18 x 16 15.25 43.00 43.125 43.00 18.39 24.05 28.05 5088.6 4180
DN 450 x 400 387 1092 1095 1092 467 611 713 2313 1900
NPS 20 x 18 17.25 47.00 47.25 47.00 20.05 27.05 31.10 6536.2 5337.2
DN 500 x 450 438 1194 1200 1194 509 687 790 2971 2426
NPS 24 x 20 19.25 55.00 55.325 55.00 21.90 28.80 33.90 7383.2 6036.8
DN 600 x 500 489 1397 1405 1397 556 732 861 3356 2744
3-Piece Trunnion Ball Valves Reduced Port - API 6D
Size: 3 - 24 Class: 600
DIMENSIONS WEIGHTS * = Lever operated
H1
F
H3
H2
A - RF A - RTJ A - WE
40
API 6D Ball Valves for Oil Gas
42. SIZE
BORE END-TO-END BODY DIMENSIONS FLG WEIGHTS BW WEIGHTS
F A - RF A - RTJ A - WE H1 H2 H3 LBS/KG LBS/KG
NPS 2 x 2* 2.00 14.50 14.625 14.50 4.44 7.28 10.90 118.8 94.6
DN 50 x 50 51 368 372 368 113 185 277 54 43
NPS 3 x 3* 3.00 15.00 15.125 15.00 5.56 9.47 13.05 178.2 143
DN 80 x 80 76 381 384 381 141 241 332 81 65
NPS 4 x 4 4.00 18.00 18.125 18.00 6.50 10.34 13.92 319 224.4
DN 100 x 100 102 457 460 457 165 263 354 145 102
NPS 6 x 6 6.00 24.00 24.125 24.00 8.69 12.97 16.55 697.4 558.8
DN 150 x 150 152 610 613 610 221 329 420 317 254
NPS 8 x 8 8.00 29.00 29.125 29.00 10.38 15.58 19.10 1546.6 1236
DN 200 x 200 203 737 740 737 264 396 485 703 562
NPS 10 x 10 10.00 33.00 33.125 33.00 12.13 17.41 21.74 1846 1476
DN 250 x 250 254 838 841 838 308 442 552 839 671
NPS 12 x 12 12.00 38.00 38.125 38.00 13.88 19.47 23.80 2593 2343
DN 300 x 300 305 965 968 965 353 495 605 1315 1065
NPS 14 x 14 12.75 40.50 40.875 40.50 15.50 21.78 26.11 3841 3093
DN 350 x 350 337 1029 1038 1029 394 553 663 1746 1406
NPS 16 x 16 14.75 44.50 44.875 44.50 17.19 23.53 28.71 4739 3791
DN 400 x 400 387 1130 1140 1130 437 598 729 2154 1723
NPS 18 x 18 14.75 48.00 48.50 48.00 18.39 24.83 30.01 5438 4239
DN 450 x 450 438 1219 1232 1219 467 631 762 3197 2562
NPS 20 x 20 18.625 52.00 52.50 52.00 20.50 28.30 34.46 10027.6 8032
DN 500 x 500 489 1321 1334 1321 521 719 875 4558 3651
NPS 24 x 24 22.50 61.00 61.75 61.00 24.38 33.20 38.63 13372 10727
DN 600 x 600 591 1549 1569 1549 619 843 981 6078 4876
3-Piece Trunnion Ball Valves Full Port - API 6D
Size: 2 - 24 Class: 900
DIMENSIONS WEIGHTS * = Lever operated
H1
F
H3
H2
A - RF A - RTJ A - WE
41
API 6D Ball Valves for Oil Gas
43. SIZE
BORE END-TO-END BODY DIMENSIONS FLG WEIGHTS BW WEIGHTS
F A - RF A - RTJ A - WE H1 H2 H3 LBS/KG LBS/KG
NPS 3 x 2* 2.00 15.00 15.125 15.00 5.22 8.06 11.64 138.6 107.8
DN 80 x 50 51 381 384 381 133 205 296 63 49
NPS 4 x 3* 3.00 18.00 18.125 18.00 6.34 10.25 13.84 217.8 173.8
DN 100 x 80 76 457 460 457 161 260 352 99 79
NPS 6 x 4 4.00 24.00 24.125 24.00 7.28 11.12 14.70 437.8 347.6
DN 150 x 100 102 610 613 610 185 283 373 199 158
NPS 8 x 6 6.00 29.00 29.125 29.00 9.47 14.07 17.65 897.6 717.2
DN 200 x 150 152 737 740 737 241 357 448 408 326
NPS 10 x 8 8.00 33.00 33.125 33.00 11.16 16.68 20.26 1595 1276
DN 250 x 200 203 838 841 838 283 424 515 725 580
NPS 12 x 10 10.00 38.00 38.125 38.00 13.23 18.62 22.94 2295 1846
DN 300 x 250 254 965 968 965 336 473 583 1043 839
NPS 14 x 12 12.00 40.50 40.875 40.50 14.98 20.77 25.00 3392 2743
DN 350 x 300 305 1029 1038 1029 380 528 635 1542 1247
NPS 16 x 14 12.75 44.50 44.875 44.50 16.60 23.10 27.41 3991 3192
DN 400 x 350 337 1130 1140 1130 422 587 696 1814 1451
NPS 18 x 16 14.75 48.00 48.50 48.00 18.39 24.83 30.01 5438 4239
DN 450 x 400 387 1219 1231 1219 467 631 763 2472 1927
NPS 20 x 18 16.75 48.00 48.50 48.00 18.75 26.53 31.75 7031 5636
DN 500 x 450 438 1321 1334 1321 509 674 807 3878 3107
NPS 24 x 20 18.625 61.00 61.75 61.00 21.90 29.58 35.86 11436 9130
DN 600 x 500 489 1549 1569 1549 556 751 911 5198 4150
3-Piece Trunnion Ball Valves Reduced Port - API 6D
Size: 3 - 24 Class: 900
DIMENSIONS WEIGHTS * = Lever operated
H1
F
H3
H2
A - RF A - RTJ A - WE
42
API 6D Ball Valves for Oil Gas
44. SIZE
BORE END-TO-END BODY DIMENSIONS FLG WEIGHTS BW WEIGHTS
F A - RF A - RTJ A - WE H1 H2 H3 LBS/KG LBS/KG
NPS 1 x 1* 1.00 / 10.0 / 3.15 5.90 7.64 70 /
DN 25 x 25 25 / 254 / 80 150 194 26 /
NPS 1.5 x 1.5* 1.50 / 12 / 4 7.56 7.91 107 /
DN 38 x 38 38 / 305 / 100 192 201 40 /
NPS 2 x 2* 2.00 14.50 14.625 14.50 4.44 6.50 8.90 119 95
DN 50 x 50 51 368 372 368 113 265 226 54 43
NPS 3 x 3* 3.00 18.50 18.625 18.50 5.56 8.69 11.09 240 185
DN 80 x 80 76 381 384 381 141 221 282 109 84
NPS 4 x 4 4.00 21.50 21.625 21.50 6.50 9.56 11.96 420 280
DN 100 x 100 102 457 460 457 165 243 304 191 127
NPS 6 x 6 5.75 27.75 28.00 27.75 8.69 12.19 14.59 1190 900
DN 150 x 150 152 610 613 610 221 310 371 541 409
NPS 8 x 8 8.00 32.75 33.125 32.75 10.38 14.80 17.20 1936 1355
DN 200 x 200 203 737 740 737 264 376 437 880 616
NPS 10 x 10 10.00 39.00 39.375 39.00 12.13 16.63 19.78 3420 2394
DN 250 x 250 254 838 841 838 308 422 502 1555 1088
NPS 12 x 12 12.00 44.50 45.125 44.50 13.88 18.69 21.84 5120 3500
DN 300 x 300 305 965 968 965 353 475 555 2327 682
NPS 14 x 14 13.25 49.50 50.25 49.50 15.50 21.00 24.15 6259 4310
DN 350 x 350 337 1029 1038 1029 394 533 613 2845 1959
NPS 16 x 16 15.25 54.50 55.375 54.50 17.19 22.75 26.75 9210 7668
DN 400 x 400 387 1130 1140 1130 437 578 680 4186 3485
NPS 18 x 18 17.25 60.5 61.4 60.5 18.75 25.75 29.80 14260 11420
DN 450 x 450 438 1219 1232 1219 467 654 757 6482 5191
NPS 20 x 20 19.25 65.5 66.4 65.5 20.50 27.05 32.50 20550 17467
DN 500 x 500 489 1321 1334 1321 521 687 826 9341 7940
3-Piece Trunnion Ball Valves Full Port - API 6D
Size: 1 - 20 Class: 1500
DIMENSIONS WEIGHTS * = Lever operated
H1
F
H3
H2
A - RF A - RTJ A - WE
43
API 6D Ball Valves for Oil Gas
45. SIZE
BORE END-TO-END BODY DIMENSIONS FLG WEIGHTS BW WEIGHTS
F A - RF A - RTJ A - WE H1 H2 H3 LBS/KG LBS/KG
NPS 3 x 2* 2.00 18.50 18.625 18.50 5.22 7.28 9.68 170 155
DN 80 x 50 51 470 473 470 133 185 246 77 71
NPS 4 x 3 3.00 21.50 21.625 21.50 6.34 9.47 11.87 320 265
DN 100 x 80 76 546 549 546 161 241 301 145 120
NPS 6 x 4 4.00 27.75 28.00 27.75 7.28 10.34 12.74 650 540
DN 150 x 100 102 705 711 705 185 263 324 295 245
NPS 8 x 6 6.00 32.75 33.125 32.75 9.47 13.29 15.59 1450 980
DN 200 x 150 152 832 841 832 241 338 396 659 445
NPS 10 x 8 8.00 39.00 39.375 39.00 11.16 15.90 18.30 2380 1666
DN 250 x 200 203 991 1000 991 283 404 465 1082 757
NPS 12 x 10 10.00 44.50 45.125 44.50 13.23 17.84 20.98 4070 2849
DN 300 x 250 254 1130 1146 1130 336 453 533 1850 1295
NPS 14 x 12 12.00 49.50 50.25 49.50 14.98 20.00 23.04 5741 4020
DN 350 x 300 305 1257 1276 1257 381 508 585 2606 1827
NPS 16 x 14 13.25 54.50 55.375 54.50 16.60 22.30 25.45 6678 5640
DN 400 x 350 337 1384 1407 1384 422 566 646 2845 1959
NPS 18 x 16 15.25 57.00 57.50 57.00 18.39 24.05 28.05 12180 9740
DN 450 x 400 387 1448 1461 1448 467 611 712 5536 4427
NPS 20 x 18 17.25 61.00 61.50 61.00 20.05 27.05 31.10 17360 14800
DN 500 x 450 438 1549 1562 1549 509 687 790 7891 6727
NPS 24 x 20 19.25 65.00 65.50 65.00 21.90 28.80 33.90 23820 19120
DN 600 x 500 489 1651 1664 1651 556 732 861 10830 8690
3-Piece Trunnion Ball Valves Reduced Port - API 6D
Size: 3 - 20 Class: 1500
DIMENSIONS WEIGHTS * = Lever operated
H1
F
H3
H2
A - RF A - RTJ A - WE
44
API 6D Ball Valves for Oil Gas
46. SIZE
BORE END-TO-END BODY DIMENSIONS FLG WEIGHTS BW WEIGHTS
F A - RF A - RTJ A - WE H1 H2 H3 LBS/KG LBS/KG
NPS 1 x 1* 1.00 / 14.0 / 3.78 7.56 / 97 /
DN 25 x 25 25 / 356 / 96 192 / 36 /
NPS 1.5 x 1.5* 1.50 / 15.24 / 4.30 8.15 / 130 /
DN 38 x 38 38 / 387 / 109 209 / 48 /
NPS 2 x 2* 2.00 19.75 17.875 17.75 4.44 7.28 10.90 225 216
DN 50 x 50 51 451 454 451 113 185 277 115 98
NPS 3 x 3* 3.00 22.75 23.00 22.75 5.56 9.47 13.05 440 374
DN 80 x 80 76 578 584 578 141 241 331 200 170
NPS 4 x 4 4.00 26.50 26.875 26.50 6.50 10.34 13.92 825 701
DN 100 x 100 102 673 682 673 165 263 354 370 314
NPS 6 x 6 6.00 36.00 36.50 36.00 8.69 12.97 16.55 1790 1521
DN 150 x 150 152 914 927 914 220 329 420 800 680
NPS 8 x 8 8.00 40.25 40.875 40.25 10.38 15.58 19.10 3500 2975
DN 200 x 200 203 1022 1038 1022 264 396 485 1600 1360
NPS 10 x 10 10.00 50.00 50.875 50.00 12.13 17.41 21.74 5400 4590
DN 250 x 250 254 1270 1292 1270 308 442 552 2500 2940
NPS 12 x 12 12.00 56.00 56.875 56.00 13.88 19.47 23.80 8300 7055
DN 300 x 300 305 1422 1444 1422 353 495 605 4000 3400
NPS 14 x 14 12.75 57.00 57.875 57.00 15.50 21.78 26.11 12250 10020
DN 350 x 350 337 1448 1470 1448 394 553 663 3560 4550
NPS 16 x 16 14.75 58.00 58.875 58.00 17.19 23.53 28.71 16890 13510
DN 400 x 400 387 1473 1495 1473 437 598 729 7670 6140
3-Piece Trunnion Ball Valves Full Port - API 6D
Size: 1 - 16 Class: 2500
DIMENSIONS WEIGHTS * = Lever operated
H1
F
H3
H2
A - RF A - RTJ A - WE
45
API 6D Ball Valves for Oil Gas
47. SIZE
BORE END-TO-END BODY DIMENSIONS FLG WEIGHTS BW WEIGHTS
F A - RF A - RTJ A - WE H1 H2 H3 LBS/KG LBS/KG
NPS 3 x 2* 2.00 22.75 23.00 22.75 5.22 8.06 11.64 305 260
DN 80 x 50 50 51 578 584 578 133 205 296 120
NPS 4 x 3 3.00 26.50 26.875 26.50 6.34 10.25 13.84 620 527
DN 100 x 80 80 76 673 683 673 161 260 352 240
NPS 6 x 4 4.00 36.00 36.50 36.00 7.28 11.12 14.70 1270 1080
DN 150 x 100 102 914 927 914 185 282 373 373 490
NPS 8 x 6 6.00 40.25 40.875 40.25 9.47 14.07 17.65 2630 2235
DN 200 x 150 152 1022 1038 1022 241 357 448 1195 995
NPS 10 x 8 8.00 50.00 50.875 50.00 11.16 16.68 20.26 4750 4030
DN 250 x 200 203 1270 1292 1270 283 424 515 2160 1830
NPS 12 x 10 10.00 56.00 56.875 56.00 13.23 18.62 22.94 6620 5620
DN 300 x 250 254 1422 1445 1422 336 473 583 3010 2550
NPS 14 x 12 12.00 57.00 57.875 57.00 14.98 20.77 25.00 9880 7900
DN 350 x 300 305 1448 1470 1448 381 528 635 4990 3590
NPS 16 x 14 12.75 58.00 58.875 58.00 16.60 23.10 27.41 14320 11450
DN 400 x 350 337 1473 1495 1473 422 587 696 6510 3200
3-Piece Trunnion Ball Valves Reduced Port - API 6D
Size: 3 - 16 Class: 2500
DIMENSIONS WEIGHTS * = Lever operated
H1
F
H3
H2
A - RF A - RTJ A - WE
46
API 6D Ball Valves for Oil Gas
48. Design Standard API-594 API-6D
ASME Class 150#
47
SIZE A B C D Weight
INCH IN MM Kg
2” 50 105 60 49 3
21/2” 65 124 67 60 5
3” 80 137 73 74 6
4” 100 175 73 97 8
5” 125 197 86 122 12
6” 150 222 98 146 16
8” 200 279 127 194 32
10” 250 340 146 243 48
12” 300 410 181 289 78
14” 350 451 184 318 91
16” 400 514 191 381 125
18” 450 549 203 429 143
20” 500 606 219 478 281
24” 600 718 222 575 705
ASME Class 150#
Design Standard API-594 API-6D
ASize
Inch in MM Kg
B C Weight
2”
21/2”
3”
4”
5”
6”
8”
10”
12”
14”
16”
18”
20”
24”
50
65
80
100
125
150
200
250
300
350
400
450
500
600
105
124
137
175
197
222
279
340
410
451
514
549
606
718
60
67
73
73
86
98
127
146
181
184
191
203
219
222
49
60
74
97
122
146
194
243
289
318
381
429
478
575
3
5
6
8
12
16
32
48
78
91
125
143
281
705
A A
Section A
BD
Plain Face
Flow
Direction
A
C
Minimum
Flange
Bore
Dual-Check Valves
