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Krontime overview may2013_en-ali_accio10
1.
www.krontime.comYour Desktop for
Production Engineering ©KRONTIME S.L. 2013; Proprietary & Confidential The software solution to continuously improve your production efficiencies KRONTIME® YOUR DESKTOP FOR PRODUCTION ENGINEERING
2.
www.krontime.comYour Desktop for
Production Engineering ©KRONTIME S.L. 2013; Proprietary & Confidential Presentation Topics Industry Situation Market Positioning Product Portfolio Customer Services Customer Benefits Summary
3.
www.krontime.comYour Desktop for
Production Engineering ©KRONTIME S.L. 2013; Proprietary & Confidential INDUSTRY SITUATION WHY KRONTIME IS ADDING VALUE TO CUSTOMERS
4.
www.krontime.comYour Desktop for
Production Engineering ©KRONTIME S.L. 2013; Proprietary & Confidential Industry Challenges Efficiency improvement is required to keep competitiveness Maintaining competitiveness on global markets requires improving overall plant efficiencies and working effectiveness Need to be prepared for more personalised and rapid changing demand Increased necessity for more flexible and mobile manufacturing work-cells Manufacturing operations are getting smaller, delocalised and focused on key expertise
5.
www.krontime.comYour Desktop for
Production Engineering ©KRONTIME S.L. 2013; Proprietary & Confidential Interest from Industrial Organizations Required to improve process efficiency and people effectiveness Implement an OEE performance system Reduce Intermediate stock Implement a Lean culture Improve flexibility on assembly lines Automate work instructions Simulate the process prior industrialization Improve work cell definition Maintain low ergonomic risks Plan and manage improvement initiatives
6.
www.krontime.comYour Desktop for
Production Engineering ©KRONTIME S.L. 2013; Proprietary & Confidential Key Performance Indicators are necessary, but not sufficient Need to understand “route cause” o The how and why from each indicator o Production engineering teams are looking for anticipation to the problems and preventive actions, not just reaction Good process workflow and routing definitions are required o Most companies do not have enough working methods data and documentation for a good analysis o Data is dispersed within multiple systems Required collaborative environments to interrelate production engineering teams with quality, maintenance, etc. o Working process information provided from multiple sources o Teams are dispersed throughout different departments Success Factors Understanding manufacturing indicators
7.
www.krontime.comYour Desktop for
Production Engineering ©KRONTIME S.L. 2013; Proprietary & Confidential MARKET POSITIONING WHAT IS THE UNIQUE POSITION OF KRONTIME
8.
www.krontime.comYour Desktop for
Production Engineering ©KRONTIME S.L. 2013; Proprietary & Confidential Proven Industrial Experience from KRONTIME Products with more than 10 years of market experience International implementations in France, Central & Eastern Europe, Brazil, Russia, India, China, …
9.
www.krontime.comYour Desktop for
Production Engineering ©KRONTIME S.L. 2013; Proprietary & Confidential Primary Domains Covered by KRONTIME Responding to an increasing market demand Support effective collaboration across teams to establish a continuous improvement methodology Define and improve production process workflows and routings Manage working methods, documentation and other resources related to the Bill Of Operations
10.
www.krontime.comYour Desktop for
Production Engineering ©KRONTIME S.L. 2013; Proprietary & Confidential Need to invest on Industrialization excellence to keep a competitive advantage KRONTIME Positioning within the Company Improving production engineering value and efficiency WHEN WHERE PRODUCT MANUFACTURING ERP Stock Logistics MES Supply chain - Investment on process knowledge - Improve collaboration between the teams - Increase personnel mobility - Support Lean & Continuous Improvement initiatives HOW PRODUCTION ENGINEERING MCAD CE PDM CAE CAM ECAD STYLING WHAT PRODUCT DEFINITION
11.
www.krontime.comYour Desktop for
Production Engineering ©KRONTIME S.L. 2013; Proprietary & Confidential KRONTIME Integrates Multiple User Profiles Provides specialized applications for each engineering domain How PRODUCTION ENGINEERING Work Instructions Inspection plans Tools and molds management Resource analysis Ergonomic analysis Quality control Time measurement Working methods Bill Of Operations Process analysis Equipment management Balancing lines Resources capabilities Continuous improvement Cost analysis Production indicators
12.
www.krontime.comYour Desktop for
Production Engineering ©KRONTIME S.L. 2013; Proprietary & Confidential Krontime Focuses on Strategic Processes Improving production engineering value and efficiency PRODUCTS/PROJECTS DEFINITION MANUFACTURING EXECUTIONPRODUCTION ENGINEERING Process focus: Workflow & Routings definition Define backbone of required information Operational cost analysis Process simulation: critical path, bottle necks, optimal batch… INDUSTRIALIZATION Requirements definition Articles/Components Product/Project cost Delivery “lead time” Operational methods Required documentation Resources definition “Lean” execution parametersMethods focus: Operations definition and Time measurement Workgroups and assembly lines balancing Ergonomic risk analysis Equipment, tools and fixtures definition ……. CONTINUOUS IMPROVEMENT Improvement objective Performance plan Operations/work-cells efficiency problems Teams/Resources effectiveness problems Define and document ROI calculation Resources assignment Capture work-cell dataImprovement actions Follow-up projects Improvement dashboard
13.
www.krontime.comYour Desktop for
Production Engineering ©KRONTIME S.L. 2013; Proprietary & Confidential KRONTIME PORTFOLIO FULL INTEGRATED SUITE OF PRODUCTS
14.
www.krontime.comYour Desktop for
Production Engineering ©KRONTIME S.L. 2013; Proprietary & Confidential HowDIGITAL MANUFACTURING Work Instructions Inspection plans Tools and molds management Resource analysis Ergonomic analysis Quality control Time measurement Working methods Bill Of Operations Process analysis Equipment management Balancing lines Cost analysis KRONTIME Responds to Market Demand 3 areas of production engineering supported FULLY INTEGRATED SOLUTION Focus on Plant Effectiveness
15.
www.krontime.comYour Desktop for
Production Engineering ©KRONTIME S.L. 2013; Proprietary & Confidential KRONTIME PROCESS® Improving “industrialization process” value and efficiency FMECA – Failure Mode, Effects and Criticality Analysis PROCESS WORKFLOW ROUTING & COST ANALYSIS PROCESS SIMULATION FMECA MANAGEMENT PERFORMANCE ANALYSIS
16.
www.krontime.comYour Desktop for
Production Engineering ©KRONTIME S.L. 2013; Proprietary & Confidential PROCESS WORKFLOW Graphical definition of the manufacturing process Define, analyse and simulate production sequences with all components, documents and resources linked to the process Build the bill of operations (BOO) from the process definition Customisable icon libraries implemented according to customer requirements
17.
www.krontime.comYour Desktop for
Production Engineering ©KRONTIME S.L. 2013; Proprietary & Confidential Tool designed to manage lists of defect modes associated to their cause and their effects Criticality ranking and colour coding: simple visualization and organisation of the failure modes and their criticality levels Priorities assigned to corrective actions depending on the criticality of a defect mode Corrective actions linked to time operations in KRONTIME FMECA MANAGEMENT
18.
www.krontime.comYour Desktop for
Production Engineering ©KRONTIME S.L. 2013; Proprietary & Confidential Analyse manufacturing processes based on product range, plant, plant section, production line, workstation, … Calculate process costs per product based on optimum manufacturing routes, alternative routes, line/machine capacities, … Determine minimum number of operators required to obtain the required results and meet demands ROUTING & COST ANALYSIS
19.
www.krontime.comYour Desktop for
Production Engineering ©KRONTIME S.L. 2013; Proprietary & Confidential Graphical definition of the manufacturing process Manage, using the dynamic dashboard provided, indicators for: production totals, productivity percentages, setup times, delays, bottle neck values, ... Simulate and compare results for manufacturing activities while affecting specific parameters such as: production sequence, batch size, critical path, … PROCESS SIMULATION
20.
www.krontime.comYour Desktop for
Production Engineering ©KRONTIME S.L. 2013; Proprietary & Confidential Compare, contrast and analyse real data provided by MES/ERP systems with theoretical data contained in KRONTIME Offer users with an interface to o Control performance of different plants depending on plant sections, product range, time periods, … o Compare overall performance and productivity between plants PERFORMANCE ANALYSIS Establish an automatic system to calculate plant key performance indicators (KPIs)
21.
www.krontime.comYour Desktop for
Production Engineering ©KRONTIME S.L. 2013; Proprietary & Confidential KRONTIME METHODS® Standardizing operational methods and technical documentation TIME MEASUREMENT RESOURCE BALANCINGEQUIPMENT, TOOLS AND FIXTURES MANAGEMENT ERGONOMIC RISK ANALYSIS AUTOMATED WEB PUBLICATION OPERATIONS MANAGEMENT
22.
www.krontime.comYour Desktop for
Production Engineering ©KRONTIME S.L. 2013; Proprietary & Confidential Manage all relevant information linked to the manufacturing process: equipment, tools, personnel, health & safety aspects, quality control, … Define and prepare all relevant information required at the production lines and workstations Detailed definition of manufacturing operations and sub-operations: text, images, documents, CAD drawings, … Vast range of time measurement techniques available: stop-watch samples, MTM, MOST, mathematical formulae, ... OPERATIONS MANAGEMENT
23.
www.krontime.comYour Desktop for
Production Engineering ©KRONTIME S.L. 2013; Proprietary & Confidential Time studies created ‘in situ’ directly from the mobile device as the user performs and registers manufacturing process time measurements Range of time measurement techniques available: stop-watch samples, MTM2, MTM-UAS & MOST Android application– smartphones & tablets – to carry out time measurements directly from the shop floor Fast and simple synchronisation with KRONTIME’s central database TIME MEASUREMENT
24.
www.krontime.comYour Desktop for
Production Engineering ©KRONTIME S.L. 2013; Proprietary & Confidential Manage a list of predefined manufacturing operations per product range Link components and materials lists to the workstations/work- cells Dynamically balance assembly lines and optimise the resources (operators, tools, components, etc.) Support different manufacturing setups: linear setups, U-cells, simultaneous activities, SMED, … RESOURCE BALANCING
25.
www.krontime.comYour Desktop for
Production Engineering ©KRONTIME S.L. 2013; Proprietary & Confidential Keep documents updated with the latest versions and maintain traceability Organise and publish documentation to the WEB, the intranet, info-line systems, … Automatically generate work instructions using KRONTIME’s industrialisation knowledge base Support a wide range of formats: PDF, Excel, Word, HTML, … DOCUMENT GENERATION
26.
www.krontime.comYour Desktop for
Production Engineering ©KRONTIME S.L. 2013; Proprietary & Confidential Ergonomic risk analyses available for manufacturing operations and sub- operations Ergonomic risk analyses also available for the complete assembly lines, or individual workstations Available ergonomic risk analysis systems: REBA, OCRA & NIOSH Link videos and images to further detail each ergonomic analysis ERGONOMIC RISK ANALYSIS
27.
www.krontime.comYour Desktop for
Production Engineering ©KRONTIME S.L. 2013; Proprietary & Confidential Automatically publish and index documents & studies to the WEB, the intranet or info-line systems Keep traceability of the latest versions and make documents available to the whole of the plant/company AUTOMATED WEB PUBLICATION
28.
www.krontime.comYour Desktop for
Production Engineering ©KRONTIME S.L. 2013; Proprietary & Confidential KRONTIME IMPROVEMENT® Plan and manage “continuous improvement” initiatives IMPROVEMENT PLANNING & MANAGEMENT INFO-LINE DASHBOARD RESULTS MULTI-SITE ANALYSIS IDEAS INBOX MANAGEMENT
29.
www.krontime.comYour Desktop for
Production Engineering ©KRONTIME S.L. 2013; Proprietary & Confidential Dynamic panel containing all improvement initiatives involving different plants, departments, projects, … Establish a methodology to standardise the documentation and tracking of improvement requests Dynamic ROI calculation, control and track overall progress, delays and benefits Assistant wizard available to guide users during definition and documentation of improvement actions IMPROVEMENT PLANNING & MANAGEMENT
30.
www.krontime.comYour Desktop for
Production Engineering ©KRONTIME S.L. 2013; Proprietary & Confidential Product designed to leverage employee’s experience and ideas to improve working operations and overall production efficiencies Users will be able to collect, document and share improvement ideas ‘Bag’ of ideas can become accessible to personnel on all levels of the organisation through a web terminal or tablet device IDEAS INBOX MANAGEMENT
31.
www.krontime.comYour Desktop for
Production Engineering ©KRONTIME S.L. 2013; Proprietary & Confidential Provides real time information to managers and team leaders about improvement initiatives and implementation progress Automatically publish information to the WEB, the intranet or info-line systems INFO-LINE DASHBOARD RESULTS
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Production Engineering ©KRONTIME S.L. 2013; Proprietary & Confidential CUSTOMER SERVICES PROVEN IMPLEMENTATION BENEFITS
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Production Engineering ©KRONTIME S.L. 2013; Proprietary & Confidential Implementation focused on business solutions o Supports a pragmatic approach o Provides dynamic solution for a daily management of operations o Highly configurable to customer needs Full compatibility across all product applications o Customers may start from any product o Expand on any direction o Scale the system on demand Ability to integrate with other business systems o Import CAD data models and drawings o Exchange data with ERP, PLM and MES systems Scalable Solution Accommodated to customer requirements
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Production Engineering ©KRONTIME S.L. 2013; Proprietary & Confidential Complete Solution Customer oriented methodology CUSTOMER PROJECT Krontime Products Implementation Methodology Consulting Support Subscription Services HW & SW Equipment
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Production Engineering ©KRONTIME S.L. 2013; Proprietary & Confidential Implementation Methodology (1/2) Validated process for a successful implementation Initial Evaluation Project Kick-Off Analysis & Definition Product Configuration Integration & Specific Developments Installation & Validation Deployment Training & Coaching Project Closing
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Production Engineering ©KRONTIME S.L. 2013; Proprietary & Confidential Implementation Methodology (2/2) Project execution supported through Web system
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Production Engineering ©KRONTIME S.L. 2013; Proprietary & Confidential Consulting Support Guaranteed knowledge transfer Project Management Diagnostic Express o Short term analysis of current working process, personal activity and improvement initiatives Continuous Improvement Engineer activities o Plan and manage improvement initiatives implementation o Operations, routings and work-instructions definition o Establish standard operations libraries and time measurements Personalized Training and Coaching o Following standard training, users may required special attention and follow-up to increase their effectiveness
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Production Engineering ©KRONTIME S.L. 2013; Proprietary & Confidential CUSTOMER BENEFITS SATISFACTORY TESTIMONIALS WITH PROVEN ROI
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Production Engineering ©KRONTIME S.L. 2013; Proprietary & Confidential PIAGGIO Group “A día de hoy, Krontime se ha convertido en una herramienta indispensable para nuestro trabajo diario y hubiera sido imposible conseguir las mejoras de productividad y reducción de costes actuales con los métodos tradicionales” Sr. Francisco Moreno, Rble. Ingeniería Procesos Implemented solution o Working Methods & Time Measurement o Assembly Lines Balancing o Web Publication
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Production Engineering ©KRONTIME S.L. 2013; Proprietary & Confidential ROCA Sanitario “Krontime is a great solution to support our daily manufacturing engineering activities, and would be difficult to achieve the current production improvements and tracking with traditional manual methods” Sr. José Felipe Oviedo, Corp. Productivity Manager Implemented solution o Working Methods & Time Measurement o Workgroup Resources Analysis o Improvement Planning & Management o Process Performance Indicators
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Production Engineering ©KRONTIME S.L. 2013; Proprietary & Confidential “KRONTIME nos ha facilitado la tarea de captación de tiempos en taller y de gestionar los datos obtenidos, optimizando su gestión y documentación en el escritorio, reduciendo de esta manera los tiempos de calculo y organización en nuestra oficina” Sr. Andoni Ruíz, Ingeniería de Procesos SALVA Industrial Implemented solution o Time measurement for Android
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Production Engineering ©KRONTIME S.L. 2013; Proprietary & Confidential “KRONTIME nos sirve y ayuda en dar respuestas de calidad de tiempo-precio a nuestros clientes y a nuestros objetivos productivos de una manera inmediata y satisfactoria” Sr. Mikel Imaz, Industrialización y Tiempos Katea Legaia Implemented solution o Working Methods & Time Measurement o Time measurement for Android
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Production Engineering ©KRONTIME S.L. 2013; Proprietary & Confidential Gestamp Linares “Krontime es una herramienta básica y fundamental para el control de la producción, equilibrado de líneas y/o equipos, mejoras de productividad y gestión de procesos productivos” Sr. Ramón Pozuelo Solís, Métodos y Tiempos Implemented solution o Working Methods & Time Measurement o Assembly Lines Balancing o Time measurement for Android o Web Publication
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Production Engineering ©KRONTIME S.L. 2013; Proprietary & Confidential SUMMARY KRONTIME, A SOLUTION TODAY
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Production Engineering ©KRONTIME S.L. 2013; Proprietary & Confidential KRONTIME Solution Suite of products for production engineering METHODS PROCESSIMPROVEMENT
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Production Engineering ©KRONTIME S.L. 2013; Proprietary & Confidential KRONTIME, a Solution Today Need to focus on pragmatic solutions Maintain competitiveness by improving the industrialization process Establish a common reference data base for production knowledge IMPROVE PRODUCTION EFFICIENCY • Establish a methodology to plan and measure improvement initiatives • Monitor impact and results MANAGE CONTINUOUS IMPROVEMENT Establish a data base of standard operations and working methods Automate the generation of Work Instructions and work cells documentation AUTOMATE WORKING DOCUMENTS
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Production Engineering ©KRONTIME S.L. 2013; Proprietary & Confidential Llacuna 162 08018 Barcelona Tel. +34 935 793 140 Fax. +34 935 793 141 info@krontime.com www.krontime.com Llacuna 162 08018 Barcelona Tel. +34 935 793 140 Fax. +34 935 793 141 marketing@krontime.com www.krontime.com
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