IPG Boschert IPG diferentes tipos de laser,
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A manera informativa, Boschert GmbH, nos proporciona esta información sobre IPG, ya que Boschert intala los sistemas de IPG en las maquinas de corte por laser de fibra de alta potencia
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IPG Boschert IPG diferentes tipos de laser,
- 1. BOSCHERT ANUNCIA SU ALIANZA CON IPG
- 2. IPG Laser GmbH T h e P o w e r t o T r a n s f o r m® Michael Stark IPG Laser, Burbach Germany Copyright IPG Photonics 30.Oktober 2017 - Burbach
- 3. Content Copyright IPG Photonics IPG PHOTONICS / IPG LASER PRINCIPLE FIBER LASER INDUSTRIAL APPLICATIONS ENTERTAINMENT MEDICAL
- 4. History IPG Photonics IPG Photonics Overview 1991 1994 1997 1998 2002 2004 2005 2006 2007 2008 2009 2012 2014 2015 2017 Moscow (Russia) Oxford, Massachusetts (USA) Burbach (Germany) Milan(Italy) London (UK) Bangalore (India) Tokio (Japan) Daejeon (Korea) Beijing (China) Detroit (MI, USA) Singapur Gliwice (Poland) California (USA) Strasbourg (France) Headquarter/Production Production/Sales/Service Sales/Service Barcelona (Spain) Praque (Czechia) Istanbul (Turkey) Sao Paulo (Brasil) Copyright IPG Photonics
- 5. General data IPG Photonics • 4230 employee world wide • Development and Production of Fiber Laser • Service and Sales Department • Application lab IPG Photonics Overview Vertically Integrated Production Final Assembly Copyright IPG Photonics Modules Process Heads Beam Switches Fiber Beam Delivery Collimators Laser Diodes Diode Assembly Active Fiber Block Fab Operation Optical Preform Optical Components Fiber Draw
- 6. General data IPG Laser • Located in Burbach • 1200 employee in Burbach • Development and Production of Fiber Laser • Service and Sales Department • Application lab IPG Laser Overview Copyright IPG Photonics
- 7. IPG Laser in Burbach Germany IPG Laser Overview Shipping Department - Application Lab - Production pulse fiber laser - Sales Departement - Optical Preform - Mechanical Workshop - Chiller Production - High Power Fiber Laser Development - High Power Fiber Laser Production- Electrical Department - Optical Department - Process fiber Production - Pump source Development - Pump source Production - Administration - Fiber block Production- - Pulse Fiber Laser Development - Receiving Department - Training Center - Laser Service Department Copyright IPG Photonics
- 8. IPG Photonics Main Building World Wide IPG Photonics Overview Headquarter Oxford, USA Burbach, Germany Moskau - Fryazino, Russia Copyright IPG Photonics
- 9. General data IPG Photonics Source: IPG Photonics Annual Report 2016 IPG Photonics Overview Materials Processing Advanced Applications, Medical, Telecom 94% Asia Europe, CIS Americas 15% 31% 54% 2016 Sales by Geography and End-Use 1000 800 2012 2013 2014 2015 2016 $562.5 $648.0 $769.8 $901.3 $1006.3 400 600 200 • Founded in 1991 • 12% year-over-year increase • 500 employees more in 2016 • Total net sales over 1 billion US$ in 2016 Net Sales (millions) 1200 Copyright IPG Photonics
- 10. Overview Laser IPG Product line Low Power CW Fiber Lasers Copyright IPG Photonics Mid Power CW Fiber Lasers High Power CW Fiber Lasers Quasi-CW Fiber Lasers Nanosecond Fiber Lasers Pico & Femtosecond Fiber Lasers Mid-IR Hybrid Lasers CW Fiber Amplifiers Diode Lasers
- 11. Overview Components IPG Product line Fiber Beam Delivery Copyright IPG Photonics Beam Switches & Fiber Couplers Process Heads Collimators Chillers
- 12. Fiber Laser Module Principle of a High Power Fiber Laser LDM# LDM# LDM# LDM# LDM# LDM# LDM# LDM# LDM# LDM# LDM# LDM# Active Fiber + + - - Multimode Pump diodes 970 nm Single Mode 1070 nm Fiber Bragg Grating - Output Coupler Fiber Bragg Grating - - HC Multimode – Coupler Fiber Block Copyright IPG Photonics
- 13. Fiber Laser Resonator • Dual core fiber as light amplification medium • Multi-mode diode light is side-coupled into the outer core • The inner core emits amplified single-mode light • Multi mode pump light is absorbed from ytterbium doped single mode core Principle of a High Power Fiber Laser Multimode Pump light Outer CladRare earth doped Single-Mode core Cladding Amplified single-mode signal Single-mode signal Copyright IPG Photonics
- 14. IPG Pump Diodes Single emitter: • Low emitter density • Low thermal load • The simplest passive cooling concept • No DI water • No microchannel cooling • Diodes are electrically and thermally independent • No cross talk • No snowball effect Principle of a High Power Fiber Laser IPG Single emitter: Cladding(P) Cladding(N) Active Layer Substrate Output facet Top contact Array: GeneralArray/Stack: Stack: Copyright IPG Photonics
- 15. • Multimode • 970 +/- 10nm • 30W to 100W • Reliable • Redundant Principle of a High Power Fiber Laser Power Combiner and Brightness Converter of a Fiber Laser Pump Diodes: Fiber Output: • Single mode, M2 < 1.05 • 1070 nm • 750 to 1800 W • CW or QCW Copyright IPG Photonics
- 16. Modularity of IPG Fiber Laser • Laser power is scalable(currently 100 kW) • Laser power is upgradable(750 W und 1800 W) • The modules are redundant • The modules are field replaceable Principle of a High Power Fiber Laser Fiber connector Feeding/processing fiber All-fiber Combiner Copyright IPG Photonics
- 17. Principle of Low Power Fiber Laser Seed diode (pulses 1ns+) Optical isolator fiber to air Preamp Delivery fiber Fiber based master oscillator (pulses >20ns) Optical isolator fiber to air Delivery fiber General pulsed laser block diagram Q-switched design (YLP, YLP-V2, YLP-RA) MOPA design (YLPM/YLPN, YLPP) Booster Booster Copyright IPG Photonics
- 18. Overview Copyright IPG Photonics Application Field of Fiber Laser
- 19. Industrial Applications Copyright IPG Photonics
- 22. Cleaning with YLP-HP Important Requirements Laser • High frequency • High pulse energy Cleaning with high power YLP Requirements Process • Accurate ablation without destroying substrate • High Speed Spot properties for Laser cleaning Large Spot size Large spot size for higher ablation rate => high pulse energy is required Copyright IPG Photonics Square spot size for higher ablation rate => high pulse energy is also required
- 23. Cleaning with high power YLP Cleaning with YLP-HP Examples • • • • Cleaning of appliances Weld joint cleaning Mould cleaning Different kind of material like: – composite material – cast – stone – Metal Laser type • YLPN 1 mJ, 100-500 W • YLPN 2 mJ, 100 W • YLPN 10 mJ, 200 W • YLPN 50-100 mJ, 500-1000 W • YLPN-HP 30x100 ns, 1kW • YLPN 50 mJ, 2-5kW Removing of Silicon • Restoration Stainless Steel Stone Copyright IPG Photonics © SLCR, Germany
- 24. Cleaning with high power YLP Cleaning with YLP-HP Examples Cleaning of: Cleaning of stainless steel tank Main Cleaning Copyright IPG Photonics Finishing Laser type • YLP-HP-100-70-10-1000
- 26. Drilling with high power YLP Requirements Process • High Aspect Ratio • High process speed • No distortion • Full Penetration or define hole depth Drilling with YLP-HP Important Requirements Laser • High Beam Quality • High repetition rate Drilltime Precision Helical drilling Trepanning drilling Percussion drilling Single pulse drilling moved laser beam unmoved laser beam Copyright IPG Photonics
- 27. Drilling with high power YLP Examples • Titanium • Stainless Steel • Aluminum • Synthetic materials • … Drilling with YLP-HP Laser type • YLPN 1 mJ, 100-500 W • YLPN 2 mJ, 100 W Aluminum Titanium Copyright IPG Photonics
- 28. Drilling with high power YLP Example Drilling of Titanium Drilling with YLP-HP Laser type • YLPN 200 W; 100 ns Drill rate 400 holes/sec. © BIAS, Deutschland Copyright IPG Photonics
- 29. Drilling with QCW Fiber Laser Advantages of QCW Fiber Lasers for drilling • Same fiber laser can drill percussion drill , trepan and cut details • Much higher processing speeds compared current lamp pumped lasers • Greatly reduced operating cost associated to the laser • Reduced maintenance costs • More consistent flow • Dynamic spot size control • Reduction of coating damage Example of Drilling Aerospace combustor Copyright IPG Photonics
- 30. QCW Laser Application Example Drilling Drilling with QCW Fiber Laser Steel CeramicSteel Needles 50 holes per second 1 pulse Copyright IPG Photonics
- 31. QCW Laser Application Example Drilling Drilling with QCW Fiber Laser 20 Deg. Top/Side Single Shot Hole Copyright IPG Photonics
- 33. Cutting with High Power Fiber Laser IPG CUT Laser Serie • 2D/ 3D Thin & Thick Cutting • Compact Rugged Design • Wall-plug Efficiency >40% • Available Power 1 - 15 kW • Higher Cutting Speed • Better economy • Cutting different kind of materials copper, brass, stainless steel, mild steel, aluminum… Copyright IPG Photonics
- 34. IPG 12 kW Fiber Laser General Specifications • 12 kW output power • Fiber Delivery 100, 150 or 200μm • Long Feeding Fiber for 2D Application • Safe Fast Switching ON/OFF Operation • Compact Rugged Design • Maintenance-free Operation • 40 % typical wall-plug efficiency • Small Footprint 815 x 805 mm • Reduced Running Costs Cutting with High Power Fiber Laser High Power Cutting © Eagle Mild Steel with 12 kW 5 mm @ 21 m/min Copyright IPG Photonics 8 mm @ 9 m/min 10 mm @ 5,7 m/min
- 35. Cutting with High Power Fiber Laser © Bystronic, Switzerland Copyright IPG Photonics 10 mm Stainless Steel with 10 kW High Power Cutting Standard Laser Power for Fiber Laser Cutting
- 36. High Power Cutting • Different kind of material – Like mild steel, stainless steel, aluminum, copper and brass • High Power High Cut velocity • High Cut velocity High Cut quality • Fusion Cutting with Nitrogen • Over 50 mm Cutting possible • Process time optimization Cutting with High Power Fiber Laser © Eagle 50 mm Mild Steel with 12 kW Copyright IPG Photonics
- 37. Cutting with High Power Fiber Laser 3D Cutting with fiber lasers • PHS and hydroformed automotive components • Trim cut and hole cutting in high volume production • Robotic or 5 axis gantry systems • Laser fusion cutting with nitrogen or air Flexible with fiber laser Copyright IPG Photonics
- 39. QCW Laser Application Example Pulsed Welding • Sealed welding • Pulse shaping • Low HAZ Welding with QCW Fiber Laser Titanium © Medtronic, Schweiz Brass Pacemaker Thermostat Stainless Steel Membrane Steel Decorative Gold Grid Welding Copyright IPG Photonics
- 40. Single Mode Fiber Laser(CW) Welding with Single Mode Fiber Laser Application Example Accurate Welding Foil Welding 100µm © BIAS, Deutschland Steel Steel Aluminum / Copper Copper Steel Copper Copyright IPG Photonics
- 41. Laser Hybrid Welding © BIAS, Deutschland Mild Steel Laser Hybrid Welding • High process velocity compared to Arc-welding • High gap tolerance • Less heat input compared to Arc- welding Power range up to 30 kW 12mm PL=10kW Copyright IPG Photonics
- 42. Cladding © Gall & Seitz, Deutschland Pre-machining Cladding Copyright IPG Photonics Cladding • Wear protection: Abrasion, friction, etc. • Corrosion protection: Water, air, chemicals, etc. • Repair: selective build-up welding • 3D „printing“ • Cost effective (repair costs are lower then new parts) • Perfect for repair welding/reconditioning of large parts: Mobile application!!! Example: Intermediate Drive Shaft
- 43. Rapid Prototyping Copyright IPG Photonics
- 44. Rapid Prototyping with YLR and YLM Rapid Prototyping with YLR and YLM Requirements Process • Fine Power Welding • High Speed • Different kind of Powder Important Requirements Laser • Compact – easy integration • Long life • Easy field replacement Copyright IPG Photonics
- 45. Rapid Prototyping with YLR and YLM Rapid Prototyping with YLR and YLM Examples • Titanium • Stainless Steel • Mild Steel • Aluminum • Synthetic materials • … © EOS, Deutschland Copyright IPG Photonics © BEGO, Deutschland © Fraunhofer ILT, Deutschland
- 47. 90 klm – up to 600 klm 615 nm and 635 nm 525 nm and 545 nm 445 nm and 465 nm 4 nm – 10 nm Cinema Fiber Laser System Characteristics • Illumination Output: White Light: • Center Wavelength: Red Green Blue • Spectral Bandwidth FWHM: • Output Power: Red Green Blue 90 W – 300 W 100 W – 330 W 80 W – 270 W Luminaire Laser System Copyright IPG Photonics
- 48. Cinema Fiber Laser System Characteristics Luminaire Laser System Lasers provide the broadest color gamut available for display and projection applications Up to 100k:1 dynamic range vs. current 2k:1 > 4x Brighter 3D image (in 35mm format) High resolution(same for Xenon bulb and laser) Copyright IPG Photonics
- 49. Cinema Fiber Laser Applications Luminaire Laser System Prism Digital Micromirror Device (DMD) for Blue / Green / Red Projection Lens © NEC/IPG, Deutschland Copyright IPG Photonics
- 50. Cinema Fiber Laser Applications • 2D & 3D Digital Cinema • Theme Parks • Planetariums • Other Specialty Venues • Light Shows Luminaire Laser System Feature • Multiple Wavelenghts • Minimal Speckle • Wide Color Gamut • Illumination Output 300 klm • Scalable Modular Design • Reliable & Efficient • Rugged Industrial Design © Barco, USA Copyright IPG Photonics
- 51. Visible CW Fiber & Diode Lasers VLM-Series Luminaire Laser System BLM-Series Copyright IPG Photonics
- 52. Cinema Fiber Laser Outdoor lasers Luminaire Laser System Copyright IPG Photonics
- 54. Fiber Laser for Medical procedures Medical procedures with Laser IPG Medical Ophthalmology Copyright IPG Photonics Denistry Surgery ImagingDermatology
- 55. Fiber Laser for Medical procedures Laser Source for Medical Applications • Diode Laser • Fiber Laser(CW and pulsed) • Raman Lasers(VIS IR) • Mid-IR hybrid Lasers IPG Medical Laser types depends on medical application! Copyright IPG Photonics
- 56. IPG Medical Fiber Laser for Medical procedures Ophthalmology • Refractive Eye Surgery • Cataract Treatment • Retinal (Micro) Coagulation Laser Types • Diode Laser • Femtosecond Laser(pulsed Fiber Laser) Copyright IPG Photonics
- 57. IPG Medical Fiber Laser for Medical procedures Dermatology • Photobiomodulation • Skin Resurfacing • Laser-assisted Lipolysis and Non-Invasive Body Contouring Laser Types • Diode Laser • Mid IR Laser – Thulium – Erbium Copyright IPG Photonics
- 58. IPG Medical Fiber Laser for Medical procedures Surgery • Cardiovascular Surgery • Urology • Laser-assisted Cartilage Reshaping Laser Types • Diode Laser • Mid IR Laser – Thulium – Erbium Copyright IPG Photonics
- 59. Fiber Laser for Medical procedures Denistry IPG Medical Laser Types • Diode Laser • Mid IR Laser Copyright IPG Photonics
- 60. Thank you for your attention! Copyright IPG Photonics Michael Stark mstark@ipgphotonics.com IPG Laser, Burbach Germany www.ipgphotonics.com Boschert Gmbh Germany www.Boschert.de