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Innovation
Our Mission
• The Leadership and Staff of Sandbox
Mining, in collaboration with our
Associates, pledge that we will strive to
develop and introduce new and
innovative equipment with
appropriate technology to assist the
South African mining industry in
particular and the International mining
industry in general.
2
Why are we here?
• Currently limited technology to
measure the behaviour of tendons
and cable anchors once installed.
• Potentially dangerous working
conditions, associated with current
tendon installations, have been
identified.
• Potential additional ways to minimise
loss of production have been
identified.
• Rehabilitation of collapsed
excavations is costly.
• Potentially harmful Workforce
incidents.
Electronic Monitoring Cable Anchor Device
(EMCA)
SA Patent Application No. 2010/05562
Electronic Monitoring Cable Anchor Device
(EMCA)
SA Patent Application No. 2010/05562
• Compatible with
all types of Cable
Anchors or
Chemically
grouted tendons
• Ease of use:
Plug and Play
• Read tension in cables
– REAL TIME
• Each unit has a unique
code for position ID
• Communicate to
control room via
leaky feeder or
optic fibre
• 24/7 / 365 logging and
monitoring
• Monitoring on- or off-
site with data backup
• Mine Plan Map overlay
• Potential solution
to one of the DMR
concerns
Backup
Electronic Monitoring Cable Anchor Device
(EMCA)
SA Patent Application No. 2010/05562
Depending on the tension deviation from
the set point on the anchor, LED’s
colours change as follows:
Correct tension: safe working conditions
Danger: Evacuation – Increase in
tension.
Warning: Rock movement – loss in
tension, inspection needed
Note: Personalise warning via cap lamp
cable (Optional)
Robust construction test.
Amandelbult Dishaba & Impala 2A Mine
After the blast the units were opened and examined, it was
established that the units were not damaged. (refer to SRK report) 7
After:
Before:
1st Blast – units installed 500 mm from the face before the blast.
2nd Blast – units were 2m from the working face.
Features and Benefits
8
Individual identification
Ease of installation
 Compact unit
 Multi EMCA available on request for pillar monitoring
 Manufactured to IS and ISO 9000 standards
 Intrinsically safe
 Waterproof
Memory
a. Non-volatile memory
b. Instant logging and alarm conditions
c. Personal alarm system attached to cap
lamp battery cable (optional)
d. Individual tracking
Methods of Communication
Using:
a. Fibre-optic cable interface
b. Leaky Feeder
c. Wireless
d. Wi-Fi
Line of Sight Range of 25m with the ability of MESHING
Communication Protocol:
a. Antares Serial Protocol
b. RS232 and RS485 over serial
9
POWER SOURCE
 Power
Capable of operating off:
4.7 Volt DC battery pack
Optional:
24 Volt DC battery pack
110 Volts AC
220 Volt AC
 Battery monitoring
 Rechargeable battery
 Ease of battery change
10
Considerations
• What will it
cost ?
Modelling the
costs – will be
based on volume?
• When will the
ECMA be
available?
The EMCA is
available with
stock on hand.
EMCA’s
Relay Units
Accumulator
Server
UPS
Financial Implications
Financial arrangements can be made to suit
individual mines/operations.
e.g. 1) CAPEX on hardware.
2) Leasing of monitoring equipment and
software.
EMCA Underground Mesh
Individually Identified Unit Range 25m Line Of Sight
Communications Network
Sandbox Mining Global Monitoring Control Room
Each Mine monitored on individual Unit
Sandbox Mining
Monitoring Software
Internet
Mine Onsite Monitoring – Control Room
ControlCentreOnsiteServerRoom
RockEngineers
Mine Shaft Head
Underground
Ethernet
Ethernet
REM Monitor
Ethernet
REM Console
Ethernet
Sandbox Mining – Off Site Monitoring
SandboxMiningControlCentre
REM CentreEthernet
REM Monitor
Ethernet
Ethernet
RFSignal
Com port
Transceiver
LeakyFeeder/Etnernet
LeakyFeeder/Ethernet
Leaky Feeder
Control Box / Ethernet
AntaresViaComPort
REM Service
Transceiver
Ant+
Ant+
Ant+
Accumulator
Ant+
Ant+
Ant+
Accumulator
CMD (Closure Monitoring Device)
This is a positive indication
that closure took place.
Temporary support on the
Face is very important
CMD (Closure Monitoring Device)
ELI (Electronic Load Indicator)
EMCA
Camlock Remote Release
Mechanism
Height Adjustment
Reflective Tape
Anti Tamper Lock-out
The Camlocks can easily be
moved and re-installed.
Meshing will automatically
take place between the
devices.
EMCA Installed
Sandbox Mining Pty(Ltd)
• Andries Lottering (Director)
• Cell: +27 79 263 8486
• andries@sandboxmining.co.za
• andrieslottering@ymail.com
• Skype: andries.lottering
• Web Address www.sandboxmining.co.za
“UMUNTU NGUMUNTU NGABANYE ABANTU”
A person is only a person through other people.

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Sansbox Mining SBM EMCA Presentation 2016

  • 2. Our Mission • The Leadership and Staff of Sandbox Mining, in collaboration with our Associates, pledge that we will strive to develop and introduce new and innovative equipment with appropriate technology to assist the South African mining industry in particular and the International mining industry in general. 2
  • 3. Why are we here? • Currently limited technology to measure the behaviour of tendons and cable anchors once installed. • Potentially dangerous working conditions, associated with current tendon installations, have been identified. • Potential additional ways to minimise loss of production have been identified. • Rehabilitation of collapsed excavations is costly. • Potentially harmful Workforce incidents.
  • 4. Electronic Monitoring Cable Anchor Device (EMCA) SA Patent Application No. 2010/05562
  • 5. Electronic Monitoring Cable Anchor Device (EMCA) SA Patent Application No. 2010/05562 • Compatible with all types of Cable Anchors or Chemically grouted tendons • Ease of use: Plug and Play • Read tension in cables – REAL TIME • Each unit has a unique code for position ID • Communicate to control room via leaky feeder or optic fibre • 24/7 / 365 logging and monitoring • Monitoring on- or off- site with data backup • Mine Plan Map overlay • Potential solution to one of the DMR concerns Backup
  • 6. Electronic Monitoring Cable Anchor Device (EMCA) SA Patent Application No. 2010/05562 Depending on the tension deviation from the set point on the anchor, LED’s colours change as follows: Correct tension: safe working conditions Danger: Evacuation – Increase in tension. Warning: Rock movement – loss in tension, inspection needed Note: Personalise warning via cap lamp cable (Optional)
  • 7. Robust construction test. Amandelbult Dishaba & Impala 2A Mine After the blast the units were opened and examined, it was established that the units were not damaged. (refer to SRK report) 7 After: Before: 1st Blast – units installed 500 mm from the face before the blast. 2nd Blast – units were 2m from the working face.
  • 8. Features and Benefits 8 Individual identification Ease of installation  Compact unit  Multi EMCA available on request for pillar monitoring  Manufactured to IS and ISO 9000 standards  Intrinsically safe  Waterproof Memory a. Non-volatile memory b. Instant logging and alarm conditions c. Personal alarm system attached to cap lamp battery cable (optional) d. Individual tracking
  • 9. Methods of Communication Using: a. Fibre-optic cable interface b. Leaky Feeder c. Wireless d. Wi-Fi Line of Sight Range of 25m with the ability of MESHING Communication Protocol: a. Antares Serial Protocol b. RS232 and RS485 over serial 9
  • 10. POWER SOURCE  Power Capable of operating off: 4.7 Volt DC battery pack Optional: 24 Volt DC battery pack 110 Volts AC 220 Volt AC  Battery monitoring  Rechargeable battery  Ease of battery change 10
  • 11. Considerations • What will it cost ? Modelling the costs – will be based on volume? • When will the ECMA be available? The EMCA is available with stock on hand. EMCA’s Relay Units Accumulator Server UPS
  • 12. Financial Implications Financial arrangements can be made to suit individual mines/operations. e.g. 1) CAPEX on hardware. 2) Leasing of monitoring equipment and software.
  • 13. EMCA Underground Mesh Individually Identified Unit Range 25m Line Of Sight Communications Network Sandbox Mining Global Monitoring Control Room Each Mine monitored on individual Unit
  • 14.
  • 15.
  • 16.
  • 18. Internet Mine Onsite Monitoring – Control Room ControlCentreOnsiteServerRoom RockEngineers Mine Shaft Head Underground Ethernet Ethernet REM Monitor Ethernet REM Console Ethernet Sandbox Mining – Off Site Monitoring SandboxMiningControlCentre REM CentreEthernet REM Monitor Ethernet Ethernet RFSignal Com port Transceiver LeakyFeeder/Etnernet LeakyFeeder/Ethernet Leaky Feeder Control Box / Ethernet AntaresViaComPort REM Service Transceiver Ant+ Ant+ Ant+ Accumulator Ant+ Ant+ Ant+ Accumulator
  • 20. This is a positive indication that closure took place. Temporary support on the Face is very important
  • 21. CMD (Closure Monitoring Device) ELI (Electronic Load Indicator) EMCA Camlock Remote Release Mechanism Height Adjustment Reflective Tape Anti Tamper Lock-out The Camlocks can easily be moved and re-installed. Meshing will automatically take place between the devices.
  • 22.
  • 24. Sandbox Mining Pty(Ltd) • Andries Lottering (Director) • Cell: +27 79 263 8486 • andries@sandboxmining.co.za • andrieslottering@ymail.com • Skype: andries.lottering • Web Address www.sandboxmining.co.za “UMUNTU NGUMUNTU NGABANYE ABANTU” A person is only a person through other people.