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Hess Pumice Products, Inc.
  Mining and refining the world’s purest
  commercial deposit of white pumice.
The pumice mine is 23 miles northwest of Malad, Idaho, located on
the shoreline of the ancient Lake Bonneville, a freshwater lake that
            was the predecessor of the Great Salt Lake.
The volcano that produced the pumice is about a mile to the north of the mine. The volcanic ash
 (pumice) fell on the lake and wave action deposited the pumice on the shoreline as the pumice
 became saturated and sank. This process helped cleanse the pumice of the undesirable heavy
            minerals that are often found in other pumice deposits around the world.
Our production facilities are located in Malad City Industrial Park
  and include pumice and perlite processing plants as well as a
large warehouse and maintenance shop. Pumice and perlite ore
          is inventoried on site and shipped worldwide.
Hess Pumice:
       —The purest natural pozzolan
        available anywhere on earth.
—Nearly 70% of our pumice products
are shipped into Europe and Asia due
       advantages in purity and color.
—Our pumice in naturally white, 99%
 pure, non-toxic and non-hazardous.
     —Pumice and pumice-pozzolan
  based concrete is the only concrete
    proven to last over 2000 years in
                  excellent condition.
Hess Pumice Natural Pozzolans
Categories of Hess Natural Pozzolans (HessPozz)
             I. Standard Pozzolans
                     a. DS-200
                     b. DS-325
                 c. IM-325 (perlite)
       II. High Performance Pozzolan
                   3µ ‘UltraPozz’
I. Standard Pozzolan Grades
 DS-200: 70-75% passing -325 mesh
            APS: 18-22µ
  DS-325: 80%+ passing -325 mesh
            APA: 13-17µ
  IM-325: 80%+ passing -325 mesh
           APA: 13-17µ
II: High Reactivity Pozzolan
          Hess ‘UltraPozz’ (APS - 3µ)
     This product, used in conjunction with
admixtures that reduce water demand, is a key
component in producing a pozzolan-enhanced,
   highly durable concrete that exhibits high-
strength and low permeability with very effective
          ASR and Sulfate resistance.
The Pantheon in Rome, constructed approximately A.D. 125, is
an enduring example of Roman pumice concrete construction.
The interiors of Roman cisterns were covered with a hydraulic
     mortar consisting of a mixture of lime and pozzolan.
Pozzolan, or as the Romans called it Pozzolana, is a finely ground pumice, which,
when mixed with lime, hardened in the presence of water and effectively sealed the
         cisterns, many of which have been in use for over 2000 years.
Benefits of Pumice Pozzolan
  Reduces Heat of Hydration: Research shows that Hess
  Pumice Natural Pozzolans (HessPozz) reduced the heat of
hydration anywhere from 10 - 40% during the first 100 hours,
depending on the ultimate mix design, thus lowering the threat
 of thermal cracking and allowing for a cooler, controlled set.
 After 100 hours the cement-water hydration process wanes
while the pumice pozzolan mixes continue to hydrate until one
 of the two remaining hydration agents, Calcium Hydroxide or
Pumice Pozzolan, have been consumed. This slow pozzolanic
 hydration process can continue for months and even years,
bringing the long-terms strength of the pumice based concrete
                 well beyond the OPC control.
Benefits of Pumice Pozzolan
Enhanced Compressive Strength: At the early stage of curing,
 compressive strengths will be lower than reference OPC. Over
 time, the natural pozzolan continues to react with the calcium
  hydroxide produced by cement hydration and increases the
compressive strength by producing additional C-S-H. Sometime
   between 28 - 40 curing days, the HessPozz/OPC mixture
begins to exceed reference OPC in compressive strength. After
   56 days, strengths may exceed reference OPC by 15% or
  more. The pozzolanic reaction continues until there is no free
      calcium hydroxide available in the mass. Long term
compressive strengths may exceed the reference OPC by up to
                50%, depending on mix design.
Benefits of Pumice Pozzolan
    Resistance to Chloride Attack: Concrete deterioration
caused by the penetration of chloride occurs when chloride ions
  react with calcium. The expansion of hydrated calcium oxy-
     chloride enlarges micro-cracks and further increases
    permeability, which in turn causes even greater chloride
penetration and related damage from freeze-thaw cycles. When
 20-30% natural pozzolan is added to cement, it will react with
  almost all the free calcium hydroxide and form a denser less
 permeable paste, and thus a higher strength. With the addition
      of Hess UltraPozz (3µ) the concrete becomes nearly
 impermeable. Thus, the penetration of chloride can be greatly
 reduced and the few penetrating chloride ions cannot find any
           free calcium hydroxide with which to react.
Benefits of Pumice Pozzolan
   Resistance to Sulfate Attack: There are three chemical
       reactions involved in sulfate attack on concrete:
1) Free calcium hydroxide and sulfate combine and expand to
                form gypsum (CaSO4-2H2O).   
2) Gypsum and calcium aluminate hydrate (C-A-H) combine to
         create a late-forming, damaging ettringite
                   (C3A-3CaSO-32H2O).   
3) Gypsum and calcium carbonate combine with C-S-H to form
  a destructive thaumasite (CaCO3-CaSiO3-CaSO4-15H2O).
     All three of these reactions result in the expansion and
                      disruption of concrete.
                           (continues)
Benefits of Pumice Pozzolan
        Resistance to Sulfate Attack: (continued)
   Thaumasite, in particular, is accompanied by a severe
damaging effect which may transform hardened concrete into
                    a soft, pulpy mass.
 As in the case of chloride attack, the natural pozzolan will:
  1) decrease permeability and thereby reduce or eliminate
           chemical permeation into the concrete,
       2) lock up free calcium hydroxide into C-S-H,
               virtually eliminating the threat.
Benefits of Pumice Pozzolan
 Mitigates Alkali Silica Reaction (ASR): HessPozz is crushed
to a fine particle size resulting in dramatically increased reactive
surface area. The HessPozz is able to readily react with calcium
   hydroxide as it becomes available, and thereby traps any
present alkali inside the densified cement paste. The addition of
   Hess ‘UltraPozz’ (3µ) speeds this reaction due to its extra
    ‘high reactivity’ index. The dense paste and the resultant
   alleviation of capillary action virtually eliminates alkali-silica
                    reactions and efflorescence.
Benefits of Pumice Pozzolan
     Protect Steel Reinforcement from Corrosion: As the
    preceding data indicates, concrete made with a ‘Natural
      Pozzolan/Portland Cement’ mixture can protect steel
   reinforcement by creating a matrix so densely packed that
  liquids and/or gases cannot penetrate to cause the steel to
 corrode. Where very high strength and superior durability are
  key, the addition of Hess ‘UltraPozz’ (3µ) can enhance both
  strength and the protection of rebar much like a silica fume
(without the hassle). Also, the environmental friendly UltraPozz
 does not carry the carbon footprint of a Metakaolin as it has
            been naturally calcined by Mother Nature.
Benefits of Pumice Pozzolan
 Increases Abrasion Resistance: Natural pozzolan increases
the compressive strength of concrete and makes the concrete
mass much less permeable and resistant to chemical attack. A
  clean, hard, and durable surface provides the best possible
                     abrasion resistance.
Heals Autogenously: A unique characteristic of pozzolan is its
 inherent ability to actually heal or re-cement cracks within the
    first 30-60 days after hydration by means of continuous
    pozzolanic reactions with the excess calcium hydroxide
   produced during the reaction between water and cement.
This results in the filling up of many of the micro-cracks inside
                   the hardened concrete matrix.
Benefits of Pumice Pozzolan
 Reduces Permeability: The leaching of water-soluble calcium
hydroxide produced by the hydration of Portland cement can be
  a significant contributor to the formation of efflorescence and
     overall porosity in the concrete. The amount of “water of
 convenience” used to make the concrete workable during the
placing process creates permeable voids in the hardened mass.
Additional porosity (and efflorescence) is created as the calcium
 hydroxide, a by-product of the hydration reaction, migrates to
 the surface of the concrete via capillary action. A pozzolan will
 effectively eliminate this by reacting with the calcium hydroxide
to form C-S-H before it migrates to the surface of the concrete.
www.hesspozz.com




  What is old is new again. Welcome to the renaissance of
pumice pozzolan. The only pozzolan and aggregate with over
       2000 years of successful history in concrete.
                Nothing else comes close!

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Hess Pumice Pozzolan

  • 1.
  • 2. Hess Pumice Products, Inc. Mining and refining the world’s purest commercial deposit of white pumice.
  • 3. The pumice mine is 23 miles northwest of Malad, Idaho, located on the shoreline of the ancient Lake Bonneville, a freshwater lake that was the predecessor of the Great Salt Lake. The volcano that produced the pumice is about a mile to the north of the mine. The volcanic ash (pumice) fell on the lake and wave action deposited the pumice on the shoreline as the pumice became saturated and sank. This process helped cleanse the pumice of the undesirable heavy minerals that are often found in other pumice deposits around the world.
  • 4. Our production facilities are located in Malad City Industrial Park and include pumice and perlite processing plants as well as a large warehouse and maintenance shop. Pumice and perlite ore is inventoried on site and shipped worldwide.
  • 5. Hess Pumice: —The purest natural pozzolan available anywhere on earth. —Nearly 70% of our pumice products are shipped into Europe and Asia due advantages in purity and color. —Our pumice in naturally white, 99% pure, non-toxic and non-hazardous. —Pumice and pumice-pozzolan based concrete is the only concrete proven to last over 2000 years in excellent condition.
  • 6. Hess Pumice Natural Pozzolans Categories of Hess Natural Pozzolans (HessPozz) I. Standard Pozzolans a. DS-200 b. DS-325 c. IM-325 (perlite) II. High Performance Pozzolan 3µ ‘UltraPozz’
  • 7. I. Standard Pozzolan Grades DS-200: 70-75% passing -325 mesh APS: 18-22µ DS-325: 80%+ passing -325 mesh APA: 13-17µ IM-325: 80%+ passing -325 mesh APA: 13-17µ
  • 8. II: High Reactivity Pozzolan Hess ‘UltraPozz’ (APS - 3µ) This product, used in conjunction with admixtures that reduce water demand, is a key component in producing a pozzolan-enhanced, highly durable concrete that exhibits high- strength and low permeability with very effective ASR and Sulfate resistance.
  • 9. The Pantheon in Rome, constructed approximately A.D. 125, is an enduring example of Roman pumice concrete construction.
  • 10. The interiors of Roman cisterns were covered with a hydraulic mortar consisting of a mixture of lime and pozzolan. Pozzolan, or as the Romans called it Pozzolana, is a finely ground pumice, which, when mixed with lime, hardened in the presence of water and effectively sealed the cisterns, many of which have been in use for over 2000 years.
  • 11. Benefits of Pumice Pozzolan Reduces Heat of Hydration: Research shows that Hess Pumice Natural Pozzolans (HessPozz) reduced the heat of hydration anywhere from 10 - 40% during the first 100 hours, depending on the ultimate mix design, thus lowering the threat of thermal cracking and allowing for a cooler, controlled set. After 100 hours the cement-water hydration process wanes while the pumice pozzolan mixes continue to hydrate until one of the two remaining hydration agents, Calcium Hydroxide or Pumice Pozzolan, have been consumed. This slow pozzolanic hydration process can continue for months and even years, bringing the long-terms strength of the pumice based concrete well beyond the OPC control.
  • 12. Benefits of Pumice Pozzolan Enhanced Compressive Strength: At the early stage of curing, compressive strengths will be lower than reference OPC. Over time, the natural pozzolan continues to react with the calcium hydroxide produced by cement hydration and increases the compressive strength by producing additional C-S-H. Sometime between 28 - 40 curing days, the HessPozz/OPC mixture begins to exceed reference OPC in compressive strength. After 56 days, strengths may exceed reference OPC by 15% or more. The pozzolanic reaction continues until there is no free calcium hydroxide available in the mass. Long term compressive strengths may exceed the reference OPC by up to 50%, depending on mix design.
  • 13. Benefits of Pumice Pozzolan Resistance to Chloride Attack: Concrete deterioration caused by the penetration of chloride occurs when chloride ions react with calcium. The expansion of hydrated calcium oxy- chloride enlarges micro-cracks and further increases permeability, which in turn causes even greater chloride penetration and related damage from freeze-thaw cycles. When 20-30% natural pozzolan is added to cement, it will react with almost all the free calcium hydroxide and form a denser less permeable paste, and thus a higher strength. With the addition of Hess UltraPozz (3µ) the concrete becomes nearly impermeable. Thus, the penetration of chloride can be greatly reduced and the few penetrating chloride ions cannot find any free calcium hydroxide with which to react.
  • 14. Benefits of Pumice Pozzolan Resistance to Sulfate Attack: There are three chemical reactions involved in sulfate attack on concrete: 1) Free calcium hydroxide and sulfate combine and expand to form gypsum (CaSO4-2H2O).    2) Gypsum and calcium aluminate hydrate (C-A-H) combine to create a late-forming, damaging ettringite (C3A-3CaSO-32H2O).    3) Gypsum and calcium carbonate combine with C-S-H to form a destructive thaumasite (CaCO3-CaSiO3-CaSO4-15H2O). All three of these reactions result in the expansion and disruption of concrete. (continues)
  • 15. Benefits of Pumice Pozzolan Resistance to Sulfate Attack: (continued) Thaumasite, in particular, is accompanied by a severe damaging effect which may transform hardened concrete into a soft, pulpy mass. As in the case of chloride attack, the natural pozzolan will: 1) decrease permeability and thereby reduce or eliminate chemical permeation into the concrete, 2) lock up free calcium hydroxide into C-S-H, virtually eliminating the threat.
  • 16. Benefits of Pumice Pozzolan Mitigates Alkali Silica Reaction (ASR): HessPozz is crushed to a fine particle size resulting in dramatically increased reactive surface area. The HessPozz is able to readily react with calcium hydroxide as it becomes available, and thereby traps any present alkali inside the densified cement paste. The addition of Hess ‘UltraPozz’ (3µ) speeds this reaction due to its extra ‘high reactivity’ index. The dense paste and the resultant alleviation of capillary action virtually eliminates alkali-silica reactions and efflorescence.
  • 17. Benefits of Pumice Pozzolan Protect Steel Reinforcement from Corrosion: As the preceding data indicates, concrete made with a ‘Natural Pozzolan/Portland Cement’ mixture can protect steel reinforcement by creating a matrix so densely packed that liquids and/or gases cannot penetrate to cause the steel to corrode. Where very high strength and superior durability are key, the addition of Hess ‘UltraPozz’ (3µ) can enhance both strength and the protection of rebar much like a silica fume (without the hassle). Also, the environmental friendly UltraPozz does not carry the carbon footprint of a Metakaolin as it has been naturally calcined by Mother Nature.
  • 18. Benefits of Pumice Pozzolan Increases Abrasion Resistance: Natural pozzolan increases the compressive strength of concrete and makes the concrete mass much less permeable and resistant to chemical attack. A clean, hard, and durable surface provides the best possible abrasion resistance. Heals Autogenously: A unique characteristic of pozzolan is its inherent ability to actually heal or re-cement cracks within the first 30-60 days after hydration by means of continuous pozzolanic reactions with the excess calcium hydroxide produced during the reaction between water and cement. This results in the filling up of many of the micro-cracks inside the hardened concrete matrix.
  • 19. Benefits of Pumice Pozzolan Reduces Permeability: The leaching of water-soluble calcium hydroxide produced by the hydration of Portland cement can be a significant contributor to the formation of efflorescence and overall porosity in the concrete. The amount of “water of convenience” used to make the concrete workable during the placing process creates permeable voids in the hardened mass. Additional porosity (and efflorescence) is created as the calcium hydroxide, a by-product of the hydration reaction, migrates to the surface of the concrete via capillary action. A pozzolan will effectively eliminate this by reacting with the calcium hydroxide to form C-S-H before it migrates to the surface of the concrete.
  • 20. www.hesspozz.com What is old is new again. Welcome to the renaissance of pumice pozzolan. The only pozzolan and aggregate with over 2000 years of successful history in concrete. Nothing else comes close!