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BY : D.K Mehta
Introduction
The Hydro-Mechanical Equipments are provided
to control the flows to facilitate planned and
controlled reservoir operation, and also for
maintenance purposes. Further it also includes the
machinery to operate it. Hydro Mechanical Works
can be classified into two major branches :
GATES
HOISTING
EQUIPMENT
Hydro-Mechanical Equipment
GATES
 A gate is a closure device in which a leaf is moved
across the fluid way from an external position to
control flow of water
 Depending upon the head the gates are also further
classified as:
a) Low Head (H<15m)
b) Medium Head (15<H<30)
c) High Head (H>30)
Common types of Gates in India
Spillway Crest
Orifice Spillway
Radial Gate
Fixed wheel type gates
Slide Type
Vertical Lift Gates
Overview of Dam
TUNGABHADRA DAM
Overview of Dam
Downstream view of Spillway
Downstream view of Spillway
Radial Gate
 Radial Gate with hydraulic
hoist
Radial Gate
Radial Gate-Shop Assembly
Top Seal Radial Gate
Fixed-wheel Gate
Fixed Wheel Gate
Slide Gate
 Slide Gate
High Head Slide Gate
Stop-logs (Slide Type)
Hoisting Equipments
 A device serving to move (open, close or hold) a gate
including all controls.
 Common Types of Hosting Equipments in India
Rope drum hoist Monorail
Crane
Operating Equipment
Hydraulic
hoist
Screw hoist Gantry
Crane
Rope Drum Hoist
Rope Drum Hoist
Rope Drum Hoist
Hydraulic Hoist
Hydraulic Hoist
Types of Hoisting Equipment
Screw Hoist
Screw Hoist
Gantry Crane
Gantry Crane
Monorail crane
Materials for the components of Radial Gates
Component Part Recommended Materials
 Skin Plate, Stiffners, - Structural Steel
horizontal girders, arms,
bracings, tie members,
anchorage, girder, yoke girder,
rest girder.
 Trunnion hub and bracket - Cast steel, Structural Steel,
Forged Steel
 Pin - Stainless Steel, Corrosion
resisting steel
 Bushing - Bronze, Self lubricating
 Seal Seat - Stainless steel
 Seal base and sill beam - Structural steel
Materials for the components of Fixed-Wheel Gates
Component Part Recommended Materials
 Wheel - Cast steel, Cast iron, Forged steel
 Bearing/Bushing - Anti-friction bearing/bronze.
 Wheel Pins or axles - Chrome nickel steel or corrosion
resistance steel
 Structural parts of gate leaf, - Carbon steel, structural steel
track base etc.
 Seal - Rubber
 Wheel Track - Stainless steel, corrosion
resisting steel
 Seal seat - Stainless steel plate
 Seal base, seal beam - Structural steel
 Seal clamp - Structural steel, stainless steel
 Guide - Structural steel/stainless steel
 Springs - Spring steel, stainless steel
 Anchor Bolts - Structural Steel
 Guide Rollers and guide shoes - Structural steel, cast iron, cast
steel.
Materials for the components of Medium and High Head
Slide Gates
Component Part Recommended Materials
 Gate leaf, sill girder bodies, - Forged steel, Structural steel
bonnet and bonnet cover
 Gate Frames - Cast iron, structural steel
 Seal seats, bearing plate - Bronze, Corrosion resisting steel
and bottom seat
 Guide bars - Bronze
 Guides - Brass, Corrosion resistant steel
 clamps - Corrosion resistant steel
 Fixing screws/bolts - Mild steel, Stainless steel
 Gland stuffing box
a. Body and stuffing collar - Structural Steel, Cast iron.
b. Bushing and Bushing Collar - Bronze
c. Seals - Rubber, Chevron, Fluro carbon
coated
Basic IS Codes
 IS 13623 – Criteria for choice of gates and hoist.
 IS 4622 - Recommendations for structural design of fixed wheel gate.
 IS 4623 – Recommendations for structural design of radial gate.
 IS 5620 – Recommendations for structural design of low head slide gate.
 IS 9349 - Recommendations for structural design of medium and high head slide gate.
 IS 6938 – Design of Rope drum and chain hoists for hydraulic gates.
 IS 10210 – Criteria for design of hydraulic hoists for gates
 IS 11288 – Recommendations for design of screw hoists and hydraulic gates
 IS 807 – Design, erection and testing (structural portion) of cranes and hoists – code of
practice.
Continued…
 IS 3177 – Code of Practice for electric overhead travelling cranes and gantry cranes other than
steel work cranes.
 IS 13591 – Criteria for design of lifting beams
 IS 11855 – Guidelines for design and use of different types of rubber seals for hydraulic gates
 IS 15466 – Rubber seals for hydraulic gates – specification.
 IS 14177 – Guidelines for painting system for hydraulic gates and hoists.
Basic Codes
 IS 800 – General construction in steel – code of practice
 IS 456 – Code of practice for plain and reinforced concrete
Various types of gates, their important components

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Various types of gates, their important components

  • 1. BY : D.K Mehta
  • 2. Introduction The Hydro-Mechanical Equipments are provided to control the flows to facilitate planned and controlled reservoir operation, and also for maintenance purposes. Further it also includes the machinery to operate it. Hydro Mechanical Works can be classified into two major branches : GATES HOISTING EQUIPMENT Hydro-Mechanical Equipment
  • 3. GATES  A gate is a closure device in which a leaf is moved across the fluid way from an external position to control flow of water  Depending upon the head the gates are also further classified as: a) Low Head (H<15m) b) Medium Head (15<H<30) c) High Head (H>30)
  • 4. Common types of Gates in India Spillway Crest Orifice Spillway Radial Gate Fixed wheel type gates Slide Type Vertical Lift Gates
  • 9. Radial Gate  Radial Gate with hydraulic hoist
  • 18. Hoisting Equipments  A device serving to move (open, close or hold) a gate including all controls.  Common Types of Hosting Equipments in India Rope drum hoist Monorail Crane Operating Equipment Hydraulic hoist Screw hoist Gantry Crane
  • 24. Types of Hoisting Equipment Screw Hoist
  • 29. Materials for the components of Radial Gates Component Part Recommended Materials  Skin Plate, Stiffners, - Structural Steel horizontal girders, arms, bracings, tie members, anchorage, girder, yoke girder, rest girder.  Trunnion hub and bracket - Cast steel, Structural Steel, Forged Steel  Pin - Stainless Steel, Corrosion resisting steel  Bushing - Bronze, Self lubricating  Seal Seat - Stainless steel  Seal base and sill beam - Structural steel
  • 30. Materials for the components of Fixed-Wheel Gates Component Part Recommended Materials  Wheel - Cast steel, Cast iron, Forged steel  Bearing/Bushing - Anti-friction bearing/bronze.  Wheel Pins or axles - Chrome nickel steel or corrosion resistance steel  Structural parts of gate leaf, - Carbon steel, structural steel track base etc.  Seal - Rubber  Wheel Track - Stainless steel, corrosion resisting steel  Seal seat - Stainless steel plate  Seal base, seal beam - Structural steel  Seal clamp - Structural steel, stainless steel  Guide - Structural steel/stainless steel  Springs - Spring steel, stainless steel  Anchor Bolts - Structural Steel  Guide Rollers and guide shoes - Structural steel, cast iron, cast steel.
  • 31. Materials for the components of Medium and High Head Slide Gates Component Part Recommended Materials  Gate leaf, sill girder bodies, - Forged steel, Structural steel bonnet and bonnet cover  Gate Frames - Cast iron, structural steel  Seal seats, bearing plate - Bronze, Corrosion resisting steel and bottom seat  Guide bars - Bronze  Guides - Brass, Corrosion resistant steel  clamps - Corrosion resistant steel  Fixing screws/bolts - Mild steel, Stainless steel  Gland stuffing box a. Body and stuffing collar - Structural Steel, Cast iron. b. Bushing and Bushing Collar - Bronze c. Seals - Rubber, Chevron, Fluro carbon coated
  • 32. Basic IS Codes  IS 13623 – Criteria for choice of gates and hoist.  IS 4622 - Recommendations for structural design of fixed wheel gate.  IS 4623 – Recommendations for structural design of radial gate.  IS 5620 – Recommendations for structural design of low head slide gate.  IS 9349 - Recommendations for structural design of medium and high head slide gate.  IS 6938 – Design of Rope drum and chain hoists for hydraulic gates.  IS 10210 – Criteria for design of hydraulic hoists for gates  IS 11288 – Recommendations for design of screw hoists and hydraulic gates  IS 807 – Design, erection and testing (structural portion) of cranes and hoists – code of practice.
  • 33. Continued…  IS 3177 – Code of Practice for electric overhead travelling cranes and gantry cranes other than steel work cranes.  IS 13591 – Criteria for design of lifting beams  IS 11855 – Guidelines for design and use of different types of rubber seals for hydraulic gates  IS 15466 – Rubber seals for hydraulic gates – specification.  IS 14177 – Guidelines for painting system for hydraulic gates and hoists. Basic Codes  IS 800 – General construction in steel – code of practice  IS 456 – Code of practice for plain and reinforced concrete