This document provides information about Innovasi Hebat Sdn Bhd, an integrated valve solution provider in Malaysia. It establishes that the company was founded in 2001, offers valve maintenance and servicing, conducts site investigations to collect valve data using GPS devices, and performs valve exercises using equipment like the Pow-R-Drive II to ensure valves function properly.

1. INNOVASI HEBAT SDN BHD
Leader ~ Solution ~ Innovation
An Integrated Valve Solution Provider
July 2012 INNOVASI HEBAT SDN BHD
An Integrated Valve Solution Provider

2. COMPANY PROFILE
 Established on 21 December 2001
 License : CIDB - G3, SPAN - Permit D
 Subsidiary of Mewah Kota Sdn Bhd under
Merge Energy Bhd (MEB) Group
 MEB is listed on the Main Board of Bursa
Malaysia Securities Berhad since 1998
 Headquarter at Bandar Pinggiran
Board Of Directors Subang, Shah Alam, Selangor
Dato’ Abdul Jalil Abdul Karim, CEO
Raizita Ahmad, Executive Director (Finance)
Mohd Azrul Fitri, Executive Director (Operation)
INNOVASI HEBAT SDN BHD
An Integrated Valve Solution Provider

3. INNOVASI HEBAT SDN BHD
An Integrated Valve Solution Provider

4. WE OFFER :
INNOVASI HEBAT SDN BHD
An Integrated Valve Solution Provider

5. Valve Issues In Water
Distribution System
1. Missing valve
2. No record
3. Not serviced
4. Malfunction valves
5. No confidence in valve
performance
INNOVASI HEBAT SDN BHD
An Integrated Valve Solution Provider

6. Missing Components / Vandalized
Broken spindle
INNOVASI HEBAT SDN BHD
An Integrated Valve Solution Provider

7. Badly corroded
Leakage
Buried valve
INNOVASI HEBAT SDN BHD
An Integrated Valve Solution Provider

8. Valve and chamber
poorly maintained
Broken
gearbox
Malfunction valve
INNOVASI HEBAT SDN BHD
An Integrated Valve Solution Provider

9. Advantages of Valve Maintenance Program
• Valve data & Information
• Valve number of turns (open/close position)
Know • Valve functionality (good/passing)
• Reduced operation cost
• Reduced manpower and downtime
Save • Reduced Non-Revenue Water (NRW)
• Valve record in integrated inventory system
• Convenient for future plan (expansion line etc)
Confident
• Confident in our own water system
INNOVASI HEBAT SDN BHD
An Integrated Valve Solution Provider

10. SITE INVESTIGATION
INNOVASI HEBAT SDN BHD
An Integrated Valve Solution Provider

11. Work Scope
 To retrieve valve coordinate (longitude & latitude)
o N 03⁰ 09.630’ E 101⁰ 33.910’
 To record valve information and condition
o Brand o Adress & Location
o Valve & Pipe Size, DN o Nominal Pressure, PN
 To collect valve photos, location and surroundings
INNOVASI HEBAT SDN BHD
An Integrated Valve Solution Provider

12. GPS Device
Trimble® Nomad
Accuracy: 1-3m
GPSMAP®60CSx
Accuracy: 5-10m
INNOVASI HEBAT SDN BHD
An Integrated Valve Solution Provider

13. PTG/KABM/SV/600/008
State Pipeline Type Size Serial
number
INNOVASI HEBAT SDN BHD
An Integrated Valve Solution Provider

14. Garmin Nuvi®
Advantage using
Garmin GPS
device:
 Cheap
 Fast
 Accurate
 User friendly
INNOVASI HEBAT SDN BHD
Garmin MapSource® An Integrated Valve Solution Provider

15. INNOVASI HEBAT SDN BHD
An Integrated Valve Solution Provider

16. Sample of Site Investigation form
• Detailed Information
• Location
• Photos
• Operator
• Time & Date
• Verification
INNOVASI HEBAT SDN BHD
An Integrated Valve Solution Provider

17. VALVE MAINTENANCE
AND SERVICE
INNOVASI HEBAT SDN BHD
An Integrated Valve Solution Provider

18. Work Scope
 To remove rust
 Painting works
 Greasing - gearbox , bearing & mechanical moving parts
 De-watering works
 To replace worn gasket/bolt & nut/ gland packing (if needed)
 Valve exercise works
 To record valve maintenance data and work site information
INNOVASI HEBAT SDN BHD
An Integrated Valve Solution Provider

19. Air Valve; AV
Serial no : GBK/DK3/(AV)SV/100/008
Location : 50m from Kedai Pembinaan Ansar. Across Greenwood Mosque,
(Gombak State)
INNOVASI HEBAT SDN BHD
An Integrated Valve Solution Provider

20. Butterfly Valve, BV
Serial no : KLG/KAU8BJB/BV/400/022
Location : 20 meters from house No.23 Jalan Mendapan 8/21 Seksyen 8
Shah Alam (Klang state)
INNOVASI HEBAT SDN BHD
An Integrated Valve Solution Provider

21. Sluice Valve, SV
Serial no : HL/LAL8/SV/600/017
Location : Nearby Kajang Auto Used Car, in front of Masjid Jamek Kajang
(Hulu Langat state)
INNOVASI HEBAT SDN BHD
An Integrated Valve Solution Provider

22. INNOVASI HEBAT SDN BHD
An Integrated Valve Solution Provider

23. VALVE EXERCISE
INNOVASI HEBAT SDN BHD
An Integrated Valve Solution Provider

24. VALVE EXERCISE
When a valve that has not been
operated for a long time is turned
continuously in the closing
direction, the tuberculation and
sediment built up inside it get
compacted
This causes the torque to
increase as the valve is turned
INNOVASI HEBAT SDN BHD
An Integrated Valve Solution Provider

25. VALVE EXERCISE
The valve stem can break, or
the sediment can jam the
gates or slides before the
valve is fully closed
INNOVASI HEBAT SDN BHD
An Integrated Valve Solution Provider

26. WHY WE NEED VALVE
EXERCISE WORKS?
Valve is the most important asset in water delivery
system, therefore while in emergency case (e.g.
pipe burst, pipe replacement etc)
o We got detailed valve data (full cycle, condition)
& documented them
o Valve can be accessed easily
o Reduce damage to nearby infrastructure
o Restored valve performance by valve-exercising
with minimum torque INNOVASI HEBAT SDN BHD
An Integrated Valve Solution Provider

27. Location: Jalan HujanINNOVASI Valve Solution Provider
HEBAT SDN BHD
Emas, Kuala Lumpur
An Integrated
Time : 5.30 am Completed: 12.30 pm

28. Advantages of Valve Exercise work
• Detailed valve and pipeline record
• Availability to quickly retrieved valve information
during emergency case
• To expand valve life
• To reduce non-revenue water (NRW)
• Minimal manpower (operation cost)
INNOVASI HEBAT SDN BHD
An Integrated Valve Solution Provider

29. INNOVASI HEBAT SDN BHD
An Integrated Valve Solution Provider

30. VALVE EXERCISE EQUIPMENTS
Pow-R-Drive II
 Ergonomic, Portable & Safe
 From size 150mm to 1500mm
 Max torque until 1,085 Nm
 Built in “easy view” LCD counter
with automatic forward/reverse
provides accurate valve rotation
count
INNOVASI HEBAT SDN BHD
An Integrated Valve Solution Provider

31. Type Of Pow-R-Drive II
Pneumatic Hydraulic
Electric
INNOVASI HEBAT SDN BHD
An Integrated Valve Solution Provider

32. Mechanical Overview
Hydraulic type
Power head
Lifting handle
Hydraulic motor
Control unit
Pressure gauge
Torque control knob
Hydraulic outlet
Hydraulic inlet
Power lever
INNOVASI HEBAT SDN BHD
An Integrated Valve Solution Provider

33. Universal Adapter
Hydraulic Unit
Hydraulic
Water Pump
INNOVASI HEBAT SDN BHD
Hydraulic Hose An Integrated Valve Solution Provider

34. HANDHELD CONTROL UNIT
Revolution count Current torque
Maximum applied
torque
Battery charge level
Torque limit
Over torque limit indicator
Mode (one/two person)
Decrease torque Increase torque
limit limit
INNOVASI HEBAT SDN BHD
An Integrated Valve Solution Provider

35. VITALS™ DATA LOGGER
VITALS™ controller/data
logger stores data from up to
100 valve operations (max:
3000 revolutions) for
transfer to a PC application
INNOVASI HEBAT SDN BHD
An Integrated Valve Solution Provider

36. Exercising Method
“Back and Forth” Method o To reduce risk :
 10 turns CW (to close position) and 3 turns  Jammed spindle
to CCW (to open position) until valve fully
closed.  Broken stem
 Backing up the valve releases debris that
has been loosed from the gates, stem and  Expand valve life
slides inside it. Water in system can flush
this debris away.
2-3 rotations
INNOVASI HEBAT SDN BHD
An Integrated Valve Solution Provider
10 rotations 10 rotations

37. Valve Exercise In Action
INNOVASI HEBAT SDN BHD
An Integrated Valve Solution Provider

38. Storing & Transferring Data
Data logger is aligned in the same
direction as the control unit. Four
holes in the back of the data logger
fit onto the fore screw heads on
the front of the control unit
INNOVASI HEBAT SDN BHD
An Integrated Valve Solution Provider

39. Storing & Transferring Data
The RETREIVING DATA screen will appear while data
is downloaded to data logger
INNOVASI HEBAT SDN BHD
An Integrated Valve Solution Provider

40. VITALS™
Valve Information Tracking And Logging System
INNOVASI HEBAT SDN BHD
An Integrated Valve Solution Provider

41. VITALS™
Valve Information Tracking And Logging System
1. The VITALS software is a convenient and useful tool to
manage valves in a distribution system based on valve
type, location, function, and activity history
2. VITALS can also be used to gather information as part of a
valve exercising program through use of GPS
location, remarks, and comments entered by the operator
during an activity regarding required maintenance and
valve condition
3. In addition, the generated Torque Chart can give insight
about a valve’s condition that cannot be observed directly
INNOVASI HEBAT SDN BHD
An Integrated Valve Solution Provider

42. Valve Exercise Information: Vitals WACHS Data
INNOVASI HEBAT SDN BHD
An Integrated Valve Solution Provider

43. Sample for Valve Exercise form
• Detailed Information
• Location
• Photos
• Operator
• Time & Date
• Valve no of turns
• Verification
INNOVASI HEBAT SDN BHD
An Integrated Valve Solution Provider

44. CASE 1
 Summary
Valve has not been exercised for a long period of time
resulting cannot be turned to fully closed. Officers said that
they were going to replace this valve.
 Valve informations
- Manufacturer : NIL
- Assemble date : 19 November 1996.
- Valve size : DN 600
- Maximum turns: 13.5 turns (Actual: 15 turns)
- Valve type: Butterfly Valve
INNOVASI HEBAT SDN BHD
An Integrated Valve Solution Provider

45. Graph – 1st time exercised
INNOVASI HEBAT SDN BHD
An Integrated Valve Solution Provider

46. Graph – 2nd time exercised
INNOVASI HEBAT SDN BHD
An Integrated Valve Solution Provider

47. Graph - Difference
INNOVASI HEBAT SDN BHD
An Integrated Valve Solution Provider

48. Graph – Bent Spindle
INNOVASI HEBAT SDN BHD
An Integrated Valve Solution Provider

49. Total of valve exercised In Syabas Districts
352
Butterfly Valve
Sluice Valve
475
INNOVASI HEBAT SDN BHD
An Integrated Valve Solution Provider

50. Valve (>300mm) Exercised In Selangor, Putrajaya & Kuala
Lumpur
120
106
100
88
80
59
58
60 53
50 46
45
40 34
29
26 24
16 18 18
20 13 12
7 8 9 2
3 5
2 1 1
0

51. VALVE EXERCISE RECORD
Kerja Siasatan Tapak
Tarikh Eksesais Injap Koordinat GPS
Fasa 1,2,3,4
Saiz Jumlah Tork Posisi Ujian
Bil. Nombor Siri Injap (IHSB) Jajaran Jenis Jenama
Injap pusingan maksima injap Kebocoran
Hb Bulan Tahun Latitud Longitud Paip Injap Injap
(DN)
1 1 5 April 2011 KS/DC/BV/400/001 N 030 13.693' E 1010 29.425' DC BV AEP 400 154.8 80 Buka Ok
0 0
2 1 7 April 2011 KS/DC/BV/700/002 N 03 13.693' E 101 29.425' DC BV AEP 700 81.7 310 Buka Ok
0 0
3 1 10 April 2011 KS/DC/SV/500/003 N 03 13.682' E 101 29.340' DC SV SMS 500 31.5 582 Buka Bocor
0 0
4 1 10 April 2011 KS/DC/SV/450/004 N 03 13.682' E 101 29.337' DC SV AEP 450 39.9 514 Buka Ok
0 0
5 1 14 April 2011 KS/LAS/BV/450/005 N 03 13.778' E 101 29.303' LAS BV AVK 450 57.1 214 Tutup Bocor
6 1 15 April 2011 KS/LAS/SV/600/006 N 030 13.780' E 1010 29.304 LAS SV AEP 600 51.9 976 Buka Bocor
0 0
7 1 15 April 2011 KS/LAS/BV/600/007 N 03 13.780' E 101 29.304 LAS BV AEP 600 51 501 Buka Bocor
0 0
8 1 15 April 2011 KS/LAS1/BV/600/008 N 03 13.848' E 101 29.294' LAS 1 BV AEP 600 191.4 264 Buka Ok
0 0
9 1 20 April 2011 KS/LAS1/BV/1000/009 N 03 13.848' E 101 29.294' LAS 1 BV AEP 1000 300 216 Buka Ok
0 0
10 2 2 Mei 2011 KS/KABM/BV/1000/010 N 03 13.869' E 101 29.293' KABM BV LYE 1000 186 186 Buka Ok
11 2 2 Mei 2011 KS/KABM/BV/1000/011 N 030 13.999' E 1010 29.275' KABM BV OKM 1000 186 84 Buka Ok
0 0
12 2 2 Mei 2011 KS/KABM/BV/1000/012 N 03 14.255' E 101 29.209' KABM BV AEP 1000 187.9 186 Buka Bocor
0 0
13 2 5 Mei 2011 KS/KABM/BV/600/013 N 03 14.255' E 101 29.209' KABM BV AEP 600 75.3 422 Buka Ok
0 0
14 2 5 Mei 2011 KS/KABM/SV/600/014 N 03 14.261' E 101 29.165' KABM SV LYE 600 39.3 590 Tutup Ok
 Date  Valve turns  Valve & Pipe size info
 Valve serial no  Max torque  Leak test
 Valve coordinate  Gate position
INNOVASI HEBAT SDN BHD
An Integrated Valve Solution Provider

52. THANK YOU
Contact us now at 03-7847 2900 for more information
~ Your Integrated Valve Solution Provider ~
INNOVASI HEBAT SDN BHD
An Integrated Valve Solution Provider