You Can and Should Make Hardware

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Video and slides synchronized, mp3 and slide download available at URL http://bit.ly/2o7T2uX. Jeff Williams talks about how to always maintain zero difference between prototype and production versions, treat hardware as a delivery system for software value, identify essential user task, run everyday design sprints and more. Filmed at qconsf.com. Jeff Williams is a Robotics Systems Developer. His primary interest recently is ultra-low cost robotics connected to the cloud by low-power microwave radios. In his career he has worked on large projects with Lego, L'Oreal, Wal-Mart, HP, Coca-Cola, Kroger, etc and with big logistics companies like APL, Sealand, Matson, P&O Ports, Maersk and DPA World Ports.

Technologie

You Can and Should Make Hardware
QCon/SF 2017

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Watch the video with slide
synchronization on InfoQ.com!
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hardware-prototype-production

Purpose of QCon
- to empower software development by facilitating the spread of
knowledge and innovation
Strategy
- practitioner-driven conference designed for YOU: influencers of
change and innovation in your teams
- speakers and topics driving the evolution and innovation
- connecting and catalyzing the influencers and innovators
Highlights
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Presented at QCon San Francisco
www.qconsf.com

Imagecredit:JavierCanerosMusic:Huma-Huma
Two Microns at This Scale –> ||

Diseased Blood Healthy Blood
Imagecredit:Foldscope
Malaria Diagnosis

ECommerce Automation
Imagecredit:JeffWilliams

Smartphone Superpower
Imagecredit:JeffWilliams

Essential User Task
Hike to that Mountaintop
Economically Launch 5000kg into LEO
Reveal the Microscopic World for $2
Use Heart Rate Biofeedback to improve CBT Treatment
Accurately and efficiently execute tens of thousands of e-commerce orders with
wildly different daily sku mix using transient labor

Cost Calculations
$100/unit (remote) vs $400/unit (local)
50 sets per build, two major builds
$10k (remote) vs $40k (local)
One week delay - $40k
$50k (remote) vs $40k (local)

A Simple Philosophy
If you maintain zero difference between prototype and production designs,
you can mass produce any revision even when you iterate designs rapidly
Corollary
Always manufacture prototype and production designs on the same tooling
- always
ZeroDiff

Velocity
Imagecredit:AlainStoll
World Speed Record: 574km/hr

Velocity
Paris –> Brussels: 314 km
SNCF 574 km/hr –> 32 minutes
10 minute station delay… now it’s 42 minutes
Average velocity is now 448 km/hr... Taking us back to 1996!
Use a less expensive train, and still get there faster!

NY Review of Books
“A pen is not a magic wand. The critical faculty is not
conjured from nothing. But it was remarkable how many
students improved their performance with this simple
stratagem. There is something predatory, cruel even,
about a pen suspended over a text. Like a hawk over a
field, it is on the lookout for something vulnerable.”
–Tim Park

Read with a Pen
Imagecredit:JeffWilliams

Generic Business-y Slide
Imagecredit:KevinPhillips

Industrial Origami
Imagecredit:JeffWilliams

F 1/10 Robot Racing
Imagecredit:F1/10TeamUPenn

3D Printing is Slow/Expensive
Imagecredit:JeffWilliams

Design Stuff with Fusion 360
Imagecredit:JeffWilliams

Push EagleCAD to Fusion360
Imagecredit:JeffWilliams

Combined Object
Imagecredit:JeffWilliams

Iteration Toward a $25 Robot!
Imagecredit:JeffWilliams

If they fear bill collectors or authorities, they can never ride
Imagecredit:Google

My Essential User Task
Cheap Open Source Robots that Workers Own and Program
Imagecredit:JeffWilliams

Bits
tinyletter.com/zerodiff
www.zerodiff.org
jeff.williams@addrobots.com

Watch the video with slide
synchronization on InfoQ.com!
https://www.infoq.com/presentations/
hardware-prototype-production

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You Can and Should Make Hardware

1. You Can and Should Make Hardware QCon/SF 2017

2. InfoQ.com: News & Community Site • Over 1,000,000 software developers, architects and CTOs read the site worldwide every month • 250,000 senior developers subscribe to our weekly newsletter • Published in 4 languages (English, Chinese, Japanese and Brazilian Portuguese) • Post content from our QCon conferences • 2 dedicated podcast channels: The InfoQ Podcast, with a focus on Architecture and The Engineering Culture Podcast, with a focus on building • 96 deep dives on innovative topics packed as downloadable emags and minibooks • Over 40 new content items per week Watch the video with slide synchronization on InfoQ.com! https://www.infoq.com/presentations/ hardware-prototype-production

3. Purpose of QCon - to empower software development by facilitating the spread of knowledge and innovation Strategy - practitioner-driven conference designed for YOU: influencers of change and innovation in your teams - speakers and topics driving the evolution and innovation - connecting and catalyzing the influencers and innovators Highlights - attended by more than 12,000 delegates since 2007 - held in 9 cities worldwide Presented at QCon San Francisco www.qconsf.com

4. Imagecredit:Google

5. Imagecredit:Foldscope

6. Imagecredit:Google

7. Imagecredit:JavierCanerosMusic:Huma-Huma Two Microns at This Scale –> ||

8. Diseased Blood Healthy Blood Imagecredit:Foldscope Malaria Diagnosis

10. ECommerce Automation Imagecredit:JeffWilliams

11. Value Building Imagecredit:JeffWilliams

12. You Cannot Compete with This

13. Imagecredit:IBM Pretotyping

14. Smartphone Superpower Imagecredit:JeffWilliams

15. Smartphone Upcycle

16. Go for it? Imagecredit:JeffWilliams

17. Design

18. Essential User Task Hike to that Mountaintop Economically Launch 5000kg into LEO Reveal the Microscopic World for $2 Use Heart Rate Biofeedback to improve CBT Treatment Accurately and efficiently execute tens of thousands of e-commerce orders with wildly different daily sku mix using transient labor

19. 15 Iterations Imagecredit:JeffWilliams

20. Cost Calculations $100/unit (remote) vs $400/unit (local) 50 sets per build, two major builds $10k (remote) vs $40k (local) One week delay - $40k $50k (remote) vs $40k (local)

21. A Simple Philosophy If you maintain zero difference between prototype and production designs, you can mass produce any revision even when you iterate designs rapidly Corollary Always manufacture prototype and production designs on the same tooling - always ZeroDiff

22. Velocity Imagecredit:AlainStoll World Speed Record: 574km/hr

23. Velocity Paris –> Brussels: 314 km SNCF 574 km/hr –> 32 minutes 10 minute station delay… now it’s 42 minutes Average velocity is now 448 km/hr... Taking us back to 1996! Use a less expensive train, and still get there faster!

24. Kaizen Imagecredit:JeffWilliams

25. NY Review of Books “A pen is not a magic wand. The critical faculty is not conjured from nothing. But it was remarkable how many students improved their performance with this simple stratagem. There is something predatory, cruel even, about a pen suspended over a text. Like a hawk over a field, it is on the lookout for something vulnerable.” –Tim Park

26. Read with a Pen Imagecredit:JeffWilliams

27. Markdown + mkdocs + Github

28. www.zerodiff.org

29. Generic Business-y Slide Imagecredit:KevinPhillips

30. Origami Imagecredit:toomai

31. Industrial Origami Imagecredit:JeffWilliams

32. Poscon Origami Example

33. F 1/10 Robot Racing Imagecredit:F1/10TeamUPenn

34. Donkey Car

35. 3D Printing is Slow/Expensive Imagecredit:JeffWilliams

36. Design Stuff with Fusion 360 Imagecredit:JeffWilliams

37. Push EagleCAD to Fusion360 Imagecredit:JeffWilliams