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Your Water – Locally Produced!
Jason M. Brabec, P.E.
Innovative Recycled Water Desalination for the
Cache Creek Casino Resort
HYDROSCIENCE ENGINEERS INC.
WateReuse California Annual Section Conference 2010
Background
PROJECT LOCATION
Cache Creek Casino Resort
Brooks, California
WASTEWATER EFFLUENT QUALITY
Recycled water meets Title 22 Criteria (Unrestricted Use)
PARAMETER EFFLUENT AVERAGE
Flow 230,000 gpd
Peak Treatment Capacity 475,000 gpd
Chlorine Residual 1-5 mg/L
Turbidity 0.10 NTU
RECYCLED WATER DISTRIBUTION
• Toilet flushing within the Resort
• Decorative water features
• Landscape site irrigation
• Yocha Dehe Golf Course irrigation
SITE WATER CYCLE
1.1 MG
WELLS
RW
RESORT / FACILITIES
WWTP
18
GOLF
COURSE
WATER FEATURES
CACHE CREEK
LANDSCAPE
IRRIGATION
Water Quality Impacts
SOURCE GROUNDWATER
• Elevated levels of TDS
• High hardness
ION EXCHANGE SOFTENER
1.1 MG
WELLS
RW
RESORT / FACILITIES
WWTP
18
GOLF
COURSE
WATER FEATURES
CACHE CREEK
LANDSCAPE
IRRIGATION
WATER
SOFTENERS
NaCl
RECYCLED WATER QUALITY IMPACTS
Significantly Impacted Recycled Water Effluent Quality
WATER SOURCES
TDS
mg/L
Sodium
mg/L
Chloride
mg/L
Hardness
grains
Groundwater (source water) 539 81 113 17.5
Potable water supply after ion-exchange 717 183 107 0-1
Recycled water effluent 1,582 491 630 NA
IMPACTS OF HIGH SALTS
• Reduced irrigation suitability
• Significant dilution required to comply with WDR
discharge limits
• Increased maintenance of toilet flushing valves
• Aesthetic issues
Development of
Solutions
GOALS & OBJECTIVES
• Provide soft water
• Suitable recycled water quality for irrigation
purposes
• Comply with WDR
• Minimize distribution system maintenance
• Maximize water reuse
• Maintain environmental stewardship
BRINE DISPOSAL
• Ocean discharge
• Deep well injection
• Discharge to other municipality
• Crystalizer
• Off-haul for disposal
ALTERNATIVES
A) Off haul ion-exchange regeneration brine
B) Desalinate recycled water
C) Desalinate potable water
ALTERNATIVE A
1.1 MG
WELLS
RW
RESORT / FACILITIES
WWTP
18
GOLF
COURSE
WATER FEATURES
CACHE CREEK
LANDSCAPE
IRRIGATION
WATER
SOFTENERS
NaCl
OFF-HAUL
BRINE DISPOSAL
ALTERNATIVE B
1.1 MG
WELLS
RW
RESORT / FACILITIES
WWTP
18
GOLF
COURSE
WATER FEATURES
CACHE CREEK
LANDSCAPE
IRRIGATION
WATER
SOFTENERS
NaCl
DESALINATION
BRINE
DISPOSAL
ALTERNATIVE C
1.1 MG
WELLS
RW
RESORT / FACILITIES
WWTP
18
GOLF
COURSE
WATER FEATURES
CACHE CREEK
LANDSCAPE
IRRIGATION
OFF-HAUL
BRINE DISPOSAL
POTABLE
WATER
DESALINATION
WATER
SOFTENERS
NaCl
THE WINNER!
OTHER DESIGN CONSIDERATIONS
• Site constraints –
topography
• Out of sight from
patrons
• Two-step brine
concentration
process
(due to brine off-haul)
Water Desalination
Treatment Facility
FIRST STEP: DESAL AND SOFTENING
• Elevated silica levels in source ground water
• High recovery rates
Electrodialysis
Reversal (EDR)
Selected
EDR TECHNOLOGY
Cl
_
Na
+
Na
+
Cl
_
Cl
_
Cl
_
Na+
ANODE (+)FEED PRODUCT
BLOWDOWN
(WASTE)
CATHODE (-)
Cl
_
Cl
_
Na
+
Na+
CONCENTRATE
MAKEUP
CONCENTRATE
RECYCLE
RECYCLE PUMP
C
A
C
A
C
A
C
SOURCE:GE
SECOND STEP: BRINE CONCENTRATION
• Clarifier and pH conditioning
• Elevated silica levels in EDR reject
• Piloted Vibratory Shear Enhanced
Process (VSEP) system
VSEP selected for
2nd stage
VSEP TECHNOLOGY
SOURCE:NEWLOGICRESEARCH
EDR TREATMENT PROCESS
EDR PUMPS BLEND TANK AND TREATMENT TRAINS
VSEP FEED TANK VSEP FILTER PACKS
VSEP TREATMENT PROCESS
BRINE
CONCENTRATION
CHEMICAL HANDLING FACILITY
CHEMICAL LOADING AREACHEMICALS
WDTF DESIGN CAPACITY
Parameter Capacity Description
Avg. Daily Softening
Production Capacity
650,000 GPD
Finished Water
(< 3 grain hardness)
Reject Concentration 125,000 GPD Reject Treatment
Brine Generation 20,000 GPD Brine Concentrate
Building 8,500 sq-ft
Process area, lab,
chemical room, MCC
RECYCLED WATER QUALITY IMPACTS
Water Source TDS
(mg/L)
Sodium
(mg/L)
Chloride
(mg/L)
Groundwater (Source Water) 539 81 113
Potable Water (EDR Finish Water) 195 39 53
Recycled Water Effluent 545 (1,582) 146 (491) 159 (630)
Percent Reduction (2007 vs 2009) 66% 70% 75%
WDTF RECOVERY RATE
System
Percent
Recovery
Electrodialysis Reversal System 85%
VSEP System 85%
Water Desalination Treatment Facility 97%
POTENTIAL IMPROVEMENTS
• Increase recovery of EDR
• Evaluate waste streams
• Conditioning of VSEP feed
Conclusion
GOALS & OBJECTIVES - Revisited
Provide soft water
Suitable recycled water for irrigation
Comply with WDR
Minimize distribution system maintenance
Maximize water reuse
Environmental stewardship
Jason M. Brabec, P.E.
10569 Old Placerville Road
Sacramento, CA 95827
916-364-1490
jbrabec@hydroscience.com
HydroScience Engineers

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Cache Creek WTF PRESENTATION

  • 1. Your Water – Locally Produced! Jason M. Brabec, P.E. Innovative Recycled Water Desalination for the Cache Creek Casino Resort HYDROSCIENCE ENGINEERS INC. WateReuse California Annual Section Conference 2010
  • 3. PROJECT LOCATION Cache Creek Casino Resort Brooks, California
  • 4. WASTEWATER EFFLUENT QUALITY Recycled water meets Title 22 Criteria (Unrestricted Use) PARAMETER EFFLUENT AVERAGE Flow 230,000 gpd Peak Treatment Capacity 475,000 gpd Chlorine Residual 1-5 mg/L Turbidity 0.10 NTU
  • 5. RECYCLED WATER DISTRIBUTION • Toilet flushing within the Resort • Decorative water features • Landscape site irrigation • Yocha Dehe Golf Course irrigation
  • 6. SITE WATER CYCLE 1.1 MG WELLS RW RESORT / FACILITIES WWTP 18 GOLF COURSE WATER FEATURES CACHE CREEK LANDSCAPE IRRIGATION
  • 8. SOURCE GROUNDWATER • Elevated levels of TDS • High hardness
  • 9. ION EXCHANGE SOFTENER 1.1 MG WELLS RW RESORT / FACILITIES WWTP 18 GOLF COURSE WATER FEATURES CACHE CREEK LANDSCAPE IRRIGATION WATER SOFTENERS NaCl
  • 10. RECYCLED WATER QUALITY IMPACTS Significantly Impacted Recycled Water Effluent Quality WATER SOURCES TDS mg/L Sodium mg/L Chloride mg/L Hardness grains Groundwater (source water) 539 81 113 17.5 Potable water supply after ion-exchange 717 183 107 0-1 Recycled water effluent 1,582 491 630 NA
  • 11. IMPACTS OF HIGH SALTS • Reduced irrigation suitability • Significant dilution required to comply with WDR discharge limits • Increased maintenance of toilet flushing valves • Aesthetic issues
  • 13. GOALS & OBJECTIVES • Provide soft water • Suitable recycled water quality for irrigation purposes • Comply with WDR • Minimize distribution system maintenance • Maximize water reuse • Maintain environmental stewardship
  • 14. BRINE DISPOSAL • Ocean discharge • Deep well injection • Discharge to other municipality • Crystalizer • Off-haul for disposal
  • 15. ALTERNATIVES A) Off haul ion-exchange regeneration brine B) Desalinate recycled water C) Desalinate potable water
  • 16. ALTERNATIVE A 1.1 MG WELLS RW RESORT / FACILITIES WWTP 18 GOLF COURSE WATER FEATURES CACHE CREEK LANDSCAPE IRRIGATION WATER SOFTENERS NaCl OFF-HAUL BRINE DISPOSAL
  • 17. ALTERNATIVE B 1.1 MG WELLS RW RESORT / FACILITIES WWTP 18 GOLF COURSE WATER FEATURES CACHE CREEK LANDSCAPE IRRIGATION WATER SOFTENERS NaCl DESALINATION BRINE DISPOSAL
  • 18. ALTERNATIVE C 1.1 MG WELLS RW RESORT / FACILITIES WWTP 18 GOLF COURSE WATER FEATURES CACHE CREEK LANDSCAPE IRRIGATION OFF-HAUL BRINE DISPOSAL POTABLE WATER DESALINATION WATER SOFTENERS NaCl THE WINNER!
  • 19. OTHER DESIGN CONSIDERATIONS • Site constraints – topography • Out of sight from patrons • Two-step brine concentration process (due to brine off-haul)
  • 21. FIRST STEP: DESAL AND SOFTENING • Elevated silica levels in source ground water • High recovery rates Electrodialysis Reversal (EDR) Selected
  • 22. EDR TECHNOLOGY Cl _ Na + Na + Cl _ Cl _ Cl _ Na+ ANODE (+)FEED PRODUCT BLOWDOWN (WASTE) CATHODE (-) Cl _ Cl _ Na + Na+ CONCENTRATE MAKEUP CONCENTRATE RECYCLE RECYCLE PUMP C A C A C A C SOURCE:GE
  • 23. SECOND STEP: BRINE CONCENTRATION • Clarifier and pH conditioning • Elevated silica levels in EDR reject • Piloted Vibratory Shear Enhanced Process (VSEP) system VSEP selected for 2nd stage
  • 25. EDR TREATMENT PROCESS EDR PUMPS BLEND TANK AND TREATMENT TRAINS
  • 26. VSEP FEED TANK VSEP FILTER PACKS VSEP TREATMENT PROCESS BRINE CONCENTRATION
  • 27. CHEMICAL HANDLING FACILITY CHEMICAL LOADING AREACHEMICALS
  • 28. WDTF DESIGN CAPACITY Parameter Capacity Description Avg. Daily Softening Production Capacity 650,000 GPD Finished Water (< 3 grain hardness) Reject Concentration 125,000 GPD Reject Treatment Brine Generation 20,000 GPD Brine Concentrate Building 8,500 sq-ft Process area, lab, chemical room, MCC
  • 29. RECYCLED WATER QUALITY IMPACTS Water Source TDS (mg/L) Sodium (mg/L) Chloride (mg/L) Groundwater (Source Water) 539 81 113 Potable Water (EDR Finish Water) 195 39 53 Recycled Water Effluent 545 (1,582) 146 (491) 159 (630) Percent Reduction (2007 vs 2009) 66% 70% 75%
  • 30. WDTF RECOVERY RATE System Percent Recovery Electrodialysis Reversal System 85% VSEP System 85% Water Desalination Treatment Facility 97%
  • 31. POTENTIAL IMPROVEMENTS • Increase recovery of EDR • Evaluate waste streams • Conditioning of VSEP feed
  • 33. GOALS & OBJECTIVES - Revisited Provide soft water Suitable recycled water for irrigation Comply with WDR Minimize distribution system maintenance Maximize water reuse Environmental stewardship
  • 34. Jason M. Brabec, P.E. 10569 Old Placerville Road Sacramento, CA 95827 916-364-1490 jbrabec@hydroscience.com HydroScience Engineers