The CNC gateway equip the dedicated CNC communication protocol to read / wirte the CNC machine parameter. It will be the last mile of CNC machine to reach the smart factory.

1. Committed to Customer Success
iAT2000 CNC Gateway
The Last Mile of Smart Factory
Jimmy Hsu

2. Scope of iAT2000

3. Controller
iAT2000 System Inside A Plant
NEXCOM PLC/CNC
HMI
Servo Fieldbus IO
Other PLC
Mainstream CNC Controller
Machines
Management
System
Database IoT GatewayiSCADA

4. Current Problem of CNC Connectivity
Non-Open
Architecture
Non-Standard
Protocols
Non-Uniform Info
Arrangement
CNC Controllers
Difficult to connect to
I4.0 applications

5. CNC Gateway Architecture
One Gateway connects max. 5 or 10 CNC machines with all combinations

6. Why Select iAT2000 CNC Gateway
Connection Ready
► Setup IP
► Enable CNC network function
CNC Configuration Ready
► Select controller model
► Automatically select data to collect
Database Ready
► No setup needed
► Use SQL database to acquire info
Supervision System Ready
► No HMI needed
► Dashboard and analysis interface ready

7. What CNC Gateway Reports
NC FilesAlarm History Maintenance & Utility
Machine Status Tool ManagementSpindle Load
Support NC file transfer
Track file name
Display alarm messages
Trace alarm history machines
for optimization
Couple with CNC’s predictive
maintenance function
Graphical charts for
availability/OEE
To have awareness of all
machines
Record and check machine
uptime
Monitor reasonable working
load to avoid overheat
Foresee the timing for tool
replacement
Intelligent tool manage

8. What CNC Gateway Reports
Alarm History NC File Management Maintenance & Utility
CNC Status Spindle Load Tool Management

9. SQL Data Format
Readout Using SQLite

10. Two way to Display CNC Machine Status
CNC Machines
Via Monitor
Switch
Via SQL Client
Database Configuration
Host Name/IP CNC Gateway IP Address
Port 3306
Database Name iat2000_cnc_gateway
Username root
Password nexcomcncgateway
Info on Dashboard
NC Files
Uptime
Part Count
Others…
Info in the Database
MES
SCADA
ERP
Via Web Page(Planning)

11. Two way to Display CNC Machine Status
CNC Machines
Via Monitor
Switch
Via SQL Client
Database Configuration
Host Name/IP CNC Gateway IP Address
Port 3306
Database Name iat2000_cnc_gateway
Username root
Password nexcomcncgateway
Info on Dashboard
NC Files
Uptime
Part Count
Others…
MES
ERP
Via Web Page(Planning)
Info in the Database

12. Application Scenario – Small Machine Shop
Shop with Various Models of CNC Machines
Connect all machines with one Gateway
Monitor & manage with Gateway Utility Interface
Manager Office
Info on Dashboard
NC Files
Uptime
Part Count
Others…
CNC Machines
3x
1x
1x

13. Multiple Production Cells in Plant
CNC Machine is part of a Cell
Application Scenario – Production Plant
CNC Machines PLC Machine Sensors & Valves
SCADA ERPDatabase MES
Data Mining
Production Cell 1
Plant Control Center
Production Cell 2 Production Cell 3
Cloud

14. Supported CNC Controllers
Controller Brand Supported Model
HEIDENHAIN iTNC530
Siemens 828D/840D
Fanuc 0i-B/0i-C/0i-D/16i/18i/ 21i/31i/32i
Mitsubishi M70/M700/M80/M800
Syntec 21/22/220
A Gateway can connect to different models at once
Controllers must enable Network function

15. Competitors in Market
BRAND NEXCOM SERVTECH ADVANTECH
Connectivity
Fanuc
Mitsubishi
HEINDENHAIN
Siemens
Syntec
Fanuc
Mitsubishi
HEINDENHAIN
Siemens
Syntec
LNC
Haas
INTEK
ITRI Controller
Fanuc
Mitsubishi
HEINDENHAIN
Siemens
LNC
Numbers of Machine 5/10 20 5/10/20
Type Stand-alone gateway Stand-alone gateway SCADA Add-On
Price <NT$100,000/180,000 ~NT$300,000 --

16. System Configuration
Intel Atom® E3826 Dual-Core 1.46GHz
4GB DDR3L System Memory
500GB SATA 2.0 HDD Storage
Windows 7 Pro 64-Bit
iAT2000 CNC Gateway Software Package
CNC Protocol Interface
CNC Data SQL Interface

17. Order Information
► iAT2000 CNC-5 Gateway (P/N: A0J00010500X0)
iAT2000 CNC-5 Gateway Windows software (P/N: 88J00010512X0)
(Connect up to 5 CNC controllers)
► iAT2000 CNC-10 Gateway (P/N: A0J00010500X0)
iAT2000 CNC-10 Gateway Windows software (P/N: 88J00010513X0)
(Connect up to 10 CNC controllers)