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C H E M I S T RY
C H E M I S T R Y O F C O N S T R U C T I O N M A T E R I A L S
1 . C E M E N T
• Cement materials can be classified
into two distinct categories: hydraulic
cements and non-hydrauliccements
according to their respective setting and
hardening mechanisms.Hydraulic
cement setting and hardening involves
hydration reactions and therefore
requires water, while non-hydraulic
cements only react with a gas and can
directly set under air.
A . H Y D R A U L I C
C E M E N T
• By far the most common type of cement is hydraulic cement,
which hardens by hydration of the clinker minerals when water is
added. Hydraulic cements (such as Portland cement) are made of a
mixture of silicates and oxides, the four main mineral phases of the
clinker, abbreviated in the cement chemist notation, being:
1.C3S: Alite (3CaO·SiO2);
2.C2S: Belite (2CaO·SiO2);
3.C3A: Tricalcium aluminate (3CaO·Al2O3)
(historically, and still occasionally, called celite);
4.C4AF: Brownmillerite (4CaO·Al2O3·Fe2O3).
• The silicates are responsible for the cement's mechanical
properties — the tricalcium aluminate and brownmillerite are
essential for the formation of the liquid phase during
the sintering (firing) process of clinker at high temperature in
the kiln. The chemistry of these reactions is not completely clear
and is still the object of research.
.First, the limestone (calcium carbonate) is burned to remove its
carbon, producing lime (calcium oxide) in what is known as
a calcination reaction. This single chemical reaction is a major
emitter of global carbon dioxide emissions.
The lime reacts with silicon dioxide to produce dicalcium silicate and tricalcium silicate.
The lime also reacts with aluminum oxide to form tricalcium aluminate.
In the last step, calcium oxide, aluminum oxide, and ferric oxide react together to form cement.
B . N O N -
H Y D R A U L I C
C E M E N T
• A less common form of cement is non-hydraulic
cement, such as slaked lime (calcium oxide mixed with
water), which hardens by carbonation in contact
with carbon dioxide, which is present in the air (~ 412
vol. ppm ≃ 0.04 vol. %). First calcium oxide (lime) is
produced from calcium carbonate (limestone or chalk)
by calcination at temperatures above 825 °C (1,517 °F)
for about 10 hours at atmospheric pressure
The calcium oxide is then spent (slaked) by mixing it with water
to make slaked lime (calcium hydroxide):
Once the excess water is completely evaporated (this process
is technically called setting), the carbonation starts:
This reaction is slow, because the partial pressure of carbon dioxide in the air is low
(~ 0.4 millibar). The carbonation reaction requires that the dry cement be exposed to air,
so the slaked lime is a non-hydraulic cement and cannot be used under water. This
process is called the lime cycle.
2 . P V C P I P E
• PVC pipes are commonly used for manufacturing sewage
pipes, water mains and irrigation. Possessing very long-lasting
properties, PVC pipes are easy to install, lightweight, strong,
durable and easily recyclable, making them cost-efficient and
sustainable. The smooth surface of PVC pipes also encourages
faster water flow due to lower amounts of friction than piping
made from other materials such as cast iron or concrete. PVC
pipes can also be manufactured to varying lengths, wall
thicknesses and diameters, according to international sizing
standards such as DIN 8061, ASTM D1785 and ASTM F441.
3 . V I N Y L T I L E
• Vinyl Tiles are solely created from 100% polyvinyl chloride plastic (PVC). These tiles
usually come in squarish shapeswith a vast pool of flooring options to choose from.
• The typical ones you will find on almost all flooring suppliers are natural-looking wood-
inspired styles. Other common types are made of marble and granite designs.
• Manufacturers heat tiny pieces of colored PVC. They press them into thin layers that
adhere to flexible vinyl sheets. After that process, the vinyl sheets are cut into square tiles.
That being said, the standard size for vinyl tiles usually is 12 x 12.
• Some people add grout to closely resemble and replicate the effect of ceramic tiles or
stones. Most prefer to use vinyl tiles on smaller areas of the house. Unlike stones, you can
easily cut down vinyl ones to fit in small spaces.
• Similar to vinyl planks, these tiles can be textured and colored to mimic a wide variety of
materials. That includes ceramic, porcelain, wood, and stone. You can find ones that are
groutable and interlocking.
• Vinyl tiles come in three layers. Foremost are the protective transparent film layer that
protects it from tears, rips, and gouging.
• Next comes the printed design layer. This layer comes in realistic patterns and colors.
Lastly, the structural vinyl backing is for durability and strength
4 . G L A S S
• Glass is a non-crystalline, often transparent amorphous solid,
that has widespread practical, technological, and decorative use in,
for example, window panes, tableware, and optics. Glass is most
often formed by rapid cooling (quenching) of the molten form; some
glasses such as volcanic glass are naturally occurring. The most
familiar, and historically the oldest, types of manufactured glass are
"silicate glasses" based on the chemical compound silica (silicon
dioxide, or quartz), the primary constituent of sand. Soda–lime glass,
containing around 70% silica, accounts for around 90% of
manufactured glass. The term glass, in popular usage, is often used to
refer only to this type of material, although silica-free glasses often
have desirable properties for applications in modern communications
technology.
5 . B R I C K
• Silica and Alumina are two most important ingredient of red
clay bricks. it provide plasticity to Clay bricks when it
moulded and gain Desire shape.
• And Alumina is also act as cementing material between raw
particle of bricks and ferric oxide provide it red colour and
lime can withstand melting of bricks when burn over 1600
degree celsius temperature in hot furnace.
T H E E N D
S U B M I T T E D
B Y
S I J O . J . S
C E 2

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Presentation 1 (1).pdf

  • 1. C H E M I S T RY C H E M I S T R Y O F C O N S T R U C T I O N M A T E R I A L S
  • 2. 1 . C E M E N T • Cement materials can be classified into two distinct categories: hydraulic cements and non-hydrauliccements according to their respective setting and hardening mechanisms.Hydraulic cement setting and hardening involves hydration reactions and therefore requires water, while non-hydraulic cements only react with a gas and can directly set under air.
  • 3. A . H Y D R A U L I C C E M E N T • By far the most common type of cement is hydraulic cement, which hardens by hydration of the clinker minerals when water is added. Hydraulic cements (such as Portland cement) are made of a mixture of silicates and oxides, the four main mineral phases of the clinker, abbreviated in the cement chemist notation, being: 1.C3S: Alite (3CaO·SiO2); 2.C2S: Belite (2CaO·SiO2); 3.C3A: Tricalcium aluminate (3CaO·Al2O3) (historically, and still occasionally, called celite); 4.C4AF: Brownmillerite (4CaO·Al2O3·Fe2O3).
  • 4. • The silicates are responsible for the cement's mechanical properties — the tricalcium aluminate and brownmillerite are essential for the formation of the liquid phase during the sintering (firing) process of clinker at high temperature in the kiln. The chemistry of these reactions is not completely clear and is still the object of research. .First, the limestone (calcium carbonate) is burned to remove its carbon, producing lime (calcium oxide) in what is known as a calcination reaction. This single chemical reaction is a major emitter of global carbon dioxide emissions.
  • 5. The lime reacts with silicon dioxide to produce dicalcium silicate and tricalcium silicate. The lime also reacts with aluminum oxide to form tricalcium aluminate. In the last step, calcium oxide, aluminum oxide, and ferric oxide react together to form cement.
  • 6. B . N O N - H Y D R A U L I C C E M E N T • A less common form of cement is non-hydraulic cement, such as slaked lime (calcium oxide mixed with water), which hardens by carbonation in contact with carbon dioxide, which is present in the air (~ 412 vol. ppm ≃ 0.04 vol. %). First calcium oxide (lime) is produced from calcium carbonate (limestone or chalk) by calcination at temperatures above 825 °C (1,517 °F) for about 10 hours at atmospheric pressure
  • 7. The calcium oxide is then spent (slaked) by mixing it with water to make slaked lime (calcium hydroxide): Once the excess water is completely evaporated (this process is technically called setting), the carbonation starts: This reaction is slow, because the partial pressure of carbon dioxide in the air is low (~ 0.4 millibar). The carbonation reaction requires that the dry cement be exposed to air, so the slaked lime is a non-hydraulic cement and cannot be used under water. This process is called the lime cycle.
  • 8. 2 . P V C P I P E • PVC pipes are commonly used for manufacturing sewage pipes, water mains and irrigation. Possessing very long-lasting properties, PVC pipes are easy to install, lightweight, strong, durable and easily recyclable, making them cost-efficient and sustainable. The smooth surface of PVC pipes also encourages faster water flow due to lower amounts of friction than piping made from other materials such as cast iron or concrete. PVC pipes can also be manufactured to varying lengths, wall thicknesses and diameters, according to international sizing standards such as DIN 8061, ASTM D1785 and ASTM F441.
  • 9. 3 . V I N Y L T I L E • Vinyl Tiles are solely created from 100% polyvinyl chloride plastic (PVC). These tiles usually come in squarish shapeswith a vast pool of flooring options to choose from. • The typical ones you will find on almost all flooring suppliers are natural-looking wood- inspired styles. Other common types are made of marble and granite designs. • Manufacturers heat tiny pieces of colored PVC. They press them into thin layers that adhere to flexible vinyl sheets. After that process, the vinyl sheets are cut into square tiles. That being said, the standard size for vinyl tiles usually is 12 x 12. • Some people add grout to closely resemble and replicate the effect of ceramic tiles or stones. Most prefer to use vinyl tiles on smaller areas of the house. Unlike stones, you can easily cut down vinyl ones to fit in small spaces. • Similar to vinyl planks, these tiles can be textured and colored to mimic a wide variety of materials. That includes ceramic, porcelain, wood, and stone. You can find ones that are groutable and interlocking. • Vinyl tiles come in three layers. Foremost are the protective transparent film layer that protects it from tears, rips, and gouging. • Next comes the printed design layer. This layer comes in realistic patterns and colors. Lastly, the structural vinyl backing is for durability and strength
  • 10. 4 . G L A S S • Glass is a non-crystalline, often transparent amorphous solid, that has widespread practical, technological, and decorative use in, for example, window panes, tableware, and optics. Glass is most often formed by rapid cooling (quenching) of the molten form; some glasses such as volcanic glass are naturally occurring. The most familiar, and historically the oldest, types of manufactured glass are "silicate glasses" based on the chemical compound silica (silicon dioxide, or quartz), the primary constituent of sand. Soda–lime glass, containing around 70% silica, accounts for around 90% of manufactured glass. The term glass, in popular usage, is often used to refer only to this type of material, although silica-free glasses often have desirable properties for applications in modern communications technology.
  • 11. 5 . B R I C K • Silica and Alumina are two most important ingredient of red clay bricks. it provide plasticity to Clay bricks when it moulded and gain Desire shape. • And Alumina is also act as cementing material between raw particle of bricks and ferric oxide provide it red colour and lime can withstand melting of bricks when burn over 1600 degree celsius temperature in hot furnace.
  • 12. T H E E N D S U B M I T T E D B Y S I J O . J . S C E 2