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SUPPLIER AUDITING
2 May, 2012
Supplier Auditing
• Why Audit?
• Certification
• Regulation
• Address risks
• Add value
Supplier Auditing
 Who to Audit?
◦ Decision based on Risk
 New supplier
 Critical supplier
 Quality problems
 Product or process changes
 Customer complaint
 Other?
◦ Create a plan you can justify
Supplier Auditing
 Auditor Characteristics
◦ Training! Auditor certification to ISO 9000 or 13485 is
good.
◦ Know your standards! And know what is different
between the standards and what STORZ needs the
supplier to provide
◦ There are lots of ways to fulfill a requirement. Make
sure the requirement is fully defined, then give the
supplier room to fulfill it in a way that is easy for them
◦ Be clear with regards to what you don’t know, and let
the supplier demonstrate their expertise.
Supplier Auditing
 Auditor Characteristics
◦ Point out the good things, especially if there is
anything you can learn from them
◦ Don’t mention other suppliers
◦ Be unrelentingly positive!
Supplier Auditing
 Steps
◦ Contact the supplier and schedule
◦ Develop the audit plan and SHARE it with the supplier prior to the
audit date
◦ Be aware of the supplier’s sensitivity to intellectual property!
 It is possible to do an effective supplier audit without seeing the
process at all! Although this is not ideal.
 Sign NDA if required
◦ Arrive at the supplier on-time, and with a professional manner
◦ In the opening meeting
 Introduce the audit team, and explain the purpose of the visit
 Establish timing for the day (topics, breaks, etc)
 Reiterate the confidential nature of the information provided
 Answer any questions with regards to the audit plan, schedule,
process, etc
Supplier Auditing
 Steps (cont)
◦ Proceed through the audit, maintaining an open mind
 Record objective evidence
 Review potential findings or opportunities as they come up, and
acknowledge good practices!
 Some activities may be KS specific
◦ Closing meeting – review a summary of the audit results and get
agreement from the supplier to correct
 Establish method for corrective action and follow up
 Thank the supplier’s team for their time
 Accentuate the positive!
◦ Complete follow-up
 Objective evidence of effectiveness of the solution is required
 Determine if any additional actions (data review, follow up audit,
incoming inspection) are required.
Supplier Auditing
 What’s in an audit plan?
◦ Needs to evaluate supplier against KS needs – NOT
compliance to standard
 Although one or more standards may be used as a basis
 As a result, the supplier may have some systems special to
STORZ. Any systems of this type should be specifically
addressed
◦ Review sample audit plan
Supplier Auditing
 Tips
◦ Try to set the supplier at ease. As part of the opening
meeting, help them see your visit as an asset
◦ Ask to be shown evidence, rather than asking to see
a procedure. It is more efficient.
◦ If you think there is a problem, ask the supplier to
explain. It will be better if they find the problem, than if
you point it out.
◦ Be in and out of the facility as quickly as possible.
This shows respect for the supplier’s time.
Supplier Auditing
 Audit Report (minimum content)
◦ Attendees and date of audit
◦ Executive Summary
◦ Statement of “samples review”
◦ Evidence list
◦ Required corrections
◦ Auditor signature
 Let’s practice! (if time allows)
Questions?

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Supplier Auditing

  • 2. Supplier Auditing • Why Audit? • Certification • Regulation • Address risks • Add value
  • 3. Supplier Auditing  Who to Audit? ◦ Decision based on Risk  New supplier  Critical supplier  Quality problems  Product or process changes  Customer complaint  Other? ◦ Create a plan you can justify
  • 4. Supplier Auditing  Auditor Characteristics ◦ Training! Auditor certification to ISO 9000 or 13485 is good. ◦ Know your standards! And know what is different between the standards and what STORZ needs the supplier to provide ◦ There are lots of ways to fulfill a requirement. Make sure the requirement is fully defined, then give the supplier room to fulfill it in a way that is easy for them ◦ Be clear with regards to what you don’t know, and let the supplier demonstrate their expertise.
  • 5. Supplier Auditing  Auditor Characteristics ◦ Point out the good things, especially if there is anything you can learn from them ◦ Don’t mention other suppliers ◦ Be unrelentingly positive!
  • 6. Supplier Auditing  Steps ◦ Contact the supplier and schedule ◦ Develop the audit plan and SHARE it with the supplier prior to the audit date ◦ Be aware of the supplier’s sensitivity to intellectual property!  It is possible to do an effective supplier audit without seeing the process at all! Although this is not ideal.  Sign NDA if required ◦ Arrive at the supplier on-time, and with a professional manner ◦ In the opening meeting  Introduce the audit team, and explain the purpose of the visit  Establish timing for the day (topics, breaks, etc)  Reiterate the confidential nature of the information provided  Answer any questions with regards to the audit plan, schedule, process, etc
  • 7. Supplier Auditing  Steps (cont) ◦ Proceed through the audit, maintaining an open mind  Record objective evidence  Review potential findings or opportunities as they come up, and acknowledge good practices!  Some activities may be KS specific ◦ Closing meeting – review a summary of the audit results and get agreement from the supplier to correct  Establish method for corrective action and follow up  Thank the supplier’s team for their time  Accentuate the positive! ◦ Complete follow-up  Objective evidence of effectiveness of the solution is required  Determine if any additional actions (data review, follow up audit, incoming inspection) are required.
  • 8. Supplier Auditing  What’s in an audit plan? ◦ Needs to evaluate supplier against KS needs – NOT compliance to standard  Although one or more standards may be used as a basis  As a result, the supplier may have some systems special to STORZ. Any systems of this type should be specifically addressed ◦ Review sample audit plan
  • 9. Supplier Auditing  Tips ◦ Try to set the supplier at ease. As part of the opening meeting, help them see your visit as an asset ◦ Ask to be shown evidence, rather than asking to see a procedure. It is more efficient. ◦ If you think there is a problem, ask the supplier to explain. It will be better if they find the problem, than if you point it out. ◦ Be in and out of the facility as quickly as possible. This shows respect for the supplier’s time.
  • 10. Supplier Auditing  Audit Report (minimum content) ◦ Attendees and date of audit ◦ Executive Summary ◦ Statement of “samples review” ◦ Evidence list ◦ Required corrections ◦ Auditor signature  Let’s practice! (if time allows)