1. K.KAILASH RAJ
Mobile: 0065 8338 2998
E-Mail: kk_kailashraj@yahoo.com
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SYNOPSIS
QA/QC Engineer with 8.5 years of extensive experience in Pipeline and Piping of Oil & Gas Welding and
Construction Operations.
Extensive Experience of Working on Compressor Stations, Metering Stations, Valve Stations, Flow Line,
Trunk Line and Transfer Line.
Approved QC Inspector, SAP # 70012708 by Saudi Aramco.
Well versed in Various Welding Procedures, Specifications, NDT Procedures and Hydro-Testing Procedures.
Proficient Understanding of the International Standards like ASME Sec IX, ASME B 31.3, ASME B 31.8, API
1104, AWS D 1.1, SAES, etc.
Goal Oriented and Self Motivated Individual with Focus on Project Specific Requirements and Client
Satisfaction
TECHNICAL QUALIFICATIONS
Senior Welding Inspector CSWIP 3.2.1 (Cert. No: 60582, Validity 24th
Nov 2016).
Welding Inspector CSWIP 3.1 (Cert. No: 38160, Validity 30th
Jan 2014).
ISO Lead Auditor from Moody International (IRCA Certified Cert No: 102023).
ASNT Level II in RT, UT, MT, PT (Validity 29th
Jun 2016).
EDUCATIONAL CREDENTIALS
B.E. (Mechanical) from Shri Angalamman College of Engg and Tech, Anna University, Trichy, TN, India.
CAREER SUMMARY
QA/QC Engineer Hiap Seng Engineering Limited, Singapore Aug’14 – Till Date
Client: Shell Eastern Petroleum (Pvt) Limited. (SEPL)
Project: Plant Piping & Integrated Tank Maintenance, Pulau Bukom.
Key Result Areas:
Manages, Plans, Coordinates, and Directs Quality Control Program Designed to Ensure Continuous
Production/Service Consistent with Established Standards.
Coordinating through Intermediate Personnel, Workers Engaged in Activities to Ensure Continuous Control
Over Materials, Facilities, Services, and Products.
Develops and Implements Methods and Procedures for Monitoring Work Activities, in Order to Inform
Management of Current Status or Work Activities.
Plans, Promotes, and Organizes Training Activities related to Quality and Reliability.
Analyzes and Resolves Work Problems, or Assists Employees in Solving Work Problems.
2. Interprets Company Policy to Employees and Enforces Company Policy and Practices.
Investigate Customer Complaints regarding Quality and Make Appropriate Actions.
Handled the Responsibilities of Implementing and Monitoring Quality Plan
Responsible for Developing Programs to Evaluate Accuracy and Precision of Production Equipment
and Testing
Assigned the Responsibilities of Gathering Information and Conducting Training Sessions on Quality Control
Activities
Handled the Tasks of Maintaining Proper Record Of Packages
QA/QC Engineer Punj Lloyd Oil & Gas, Malaysia July’12 – Aug’14
Client: PETRONAS CARIGALI Sdn Bhd, Malaysia.
Project: Sabah Sarawak Gas Pipeline Project. (513 km 36” Gas Pipe Line with Compressor and Metering Stations)
Key Result Areas:
Coordinate and Guide the QC Inspectors in Receiving, in-Process and Final Inspection Activities.
Assist Quality Manager during Management Review and Audit activities during Client Audits.
Coordinating with Construction Manager for Installation of Scrapper Launcher & Receiver, Filter Separators,
Pumps, Motors and Water Treatment Packages etc. as per the Vendor norms.
Assisting the Commissioning Team for the Preservation of Equipments like Gas Turbine, Compressors and
Fuel Gas Conditioning Skid etc. up to its Commissioning activities.
Coordinating with the Construction Team in Test Pack Preparation for Hydro Test & Pneumatic Test
Activities for the Plant Piping as per the Standards and witnessing the Test.
Involving in MDR Review from the Vendor for Client Submission.
Preparation of Final As Built Drawings and Performing Joint Inspection with the Client for its Approval.
Coordinating in Preparation and Submission of Final Document of Project to the Client.
Perform Training to Shop Personnel on Company’s Standard Operating Procedures.
Address Customer Complaints, Review & Investigate NCR’s, Initiate Corrective Actions and Review its
Effectiveness.
Material Review for Code Compliance as per the Project Specification from Client.
Review Project Specification, Assess Technical/Quality Requirements and Develop Quality Assurance Plans.
Final Review and Verification of Compiled Quality Assurance Documents.
Maintenance of Calibration Status of Measuring and Testing Instruments.
QC Engineer Petrofac International, Dubai Dec’11 – Mar’12
(A client of Prime4Inspection, Dubai)
Project: South Yoloten Gas Field Development Project, Turkmenistan
Key Result Areas:
Undertaking Material Receipt Inspections at Site and Inspections at Vendors for Piping & Structural.
Implementing Quality Systems in the Organization to Reduce Rejections and Ensure Zero Defect Products.
Monitoring Quality Management System and Conduct Compliance Check with Respect to the Specifications.
3. Reviewing QA Plans QCP’s, Method of Statements, Weld Maps, etc. as per Project Specific Needs.
Ensuring NDT Coverage as per Requirements of Specification/Codes.
Monitoring Non- Conformances (NCR) and Following Up Closeouts.
Welding Inspector Rajeh H. AL-Marri & Sons Co., Saudi Arabia. Aug’09 – Oct’11
Client: Saudi Aramco, Saudi Arabia.
Projects Undertaken:
Manifa Causeway Project, from Feb’11 till Oct’11.
Andr Khuff Gas Well # 281 & Flow Line, Fzrn Khuff Gas Well # 23 & Flow Line, Andr R/H “B” & 16” Trunk
Line, from Jun’10 till Jan’11.
UTMN 16” Loop Trunk Line, 6” HWYH Oil Well # 235, and 24” HRML Transfer from Aug’09 till May’10.
Key Result Areas
Organized, Coordinated and Executed the Welding Activities of the Allocated Projects.
Responsible for Maintaining Quality in Projects Works for Welding of Pipeline, Piping and its Related
Mechanical Activities.
Monitored Inspection in Progress and Reviewing the Reports and Documents to Ensure Compliance to Project
and Client Standard.
Ensured Compliance of Project Management System as per Aramco Inspection’s Project Quality Index (PQI);
Compliance of Quality Control Plan and Inspection Testing Plan as per specifications and standards (SAES).
Checked Welder Performance as per the procedures (WPS) and Conducted visual inspections of Welds to
Identify Repairs of the Weld in accordance with the codes of practice.
Verified the Certificates of Materials and Consumables related to Welding.
Preparation of Periodic Reports on the Status of the ‘on-going’ Projects for Weekly and Monthly Meetings.
Provided Support to Engineering Team for the collections of ‘As-Built’ data.
Production and Inspection Engineer JONES FAB, Trichy, Tamil Nadu, India. Jun’07 – Jul’09
Client Name: B.H.E.L, Trichy & NTPC, India.
Key Result Areas
Monitored the Fabrication of Structural Items: Ducting, Airfoil, Venturi Meter, Welded Beams, ‘+’Column,
Welded Boxes, Buck Stay Beams, etc.
Monitored Weld Fit Ups, Joint Alignment, Weld Consumables and other Welding Activities.
Ensured Conformity of the Dimensions as per the Client drawing and Prepare Dimension Report.
Responsible for Conducting Procedure Qualification (PQR) & Welder’s Performance Qualification (WPQ) Test.
Ensured the Compliance of various Welding Parameters such as Amperage, Voltage, Polarity and other
Techniques with the Approved Procedures.
Coordinating in Post-Weld Heat Treatment with the Sub Contractors, according to the Requirements of
Approved Procedures.
Resolved Customer Complaints & Non Conformity (NCR) etc.
4. Conducted Periodic Inspection of Receiving Material and Reviewing Material Test Certificate (MTC).
KNOWLEDGE PURVIEW
Proficient in Welding Techniques for Oil Wells and Various Industry Standards of the Same.
Fair Understanding of Various Certificates, Norms and Requisites of Welding Works.
Proficient in Welder Qualification Requirements and Preparing Various Performance Reports.
Expertise in the Set Quality Parameters for the Industry Along.
Competent in Compliance and Reporting with Emphasis on Security and Quality.
Fair Understanding of the Industry Norms and Standardized Project Management Systems.
Working Knowledge of Material Acquisition While Maintaining Constant Vigil on the MTC.
PERSONAL VITAE
Date of Birth : 1st
July 1985
Address : Plot No 87, Maanikam Nagar, Navalpattu Post, Thiruverumbur, Trichy, India.
Nationality : Indian
Marital Status : Married
Language Proficiency : English, Tamil, Hindi and Malayalam.
Passport Details
Passport No : G-3269574
Place of Issue : Tiruchirappalli, Tamil Nadu.
Date of Issue : 24 July 2007
Date of Expiry : 23 July 2017
Singapore S Pass Details
S Pass No : O 36119810
Fin No : G 5452405 L
Date of Issue : 28 Aug 2014
Date of Expiry : 28 Aug 2016