RBI is a risk-based method to determine optimal inspection scope and intervals using data-driven approaches. It improves equipment integrity, safety, and maintenance costs. Keel provides RBI implementation services including onsite data collection, inspection scheduling aligned with plant maintenance, and integrating inspections into the CMMS. Keel also offers additional engineering support services to optimize plant maintenance including reliability analysis, equipment criticality assessment, and project support. The RBI process involves collecting and evaluating data, identifying risks, developing inspection programs, implementing programs into the CMMS, and ongoing review and adjustment.
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Manage Asset Risk and Improve Energy Equipment Uptime
1. Asset Data Management for The Energy Sector
Risk-Based Inspection
(RBI) Services
RBI is a proven method to determine the optimum inspection
scope and interval using a risk-based data driven approach. It
improves equipment integrity, safe operational efficiency and
maintenance cost of both static pieces of equipment and piping.
Optimized inspection and maintenance value
(reduced cost);
Optimized and extended inspection intervals;
Reduced inspection scope.
Reduced non-productive time;
Increased equipment availability.
Business
Benefits
2. Risk-Based Inspection Services 2
KEEL APPROACH
RBI
Implementation
Services:
Additional
Services
Implementation of inspection program
directly into the CMMS:
Onsite data collection and verification, line
walks, CAD services, etc. (if required).
Alignment and scheduling of non-intrusive
inspections with current plant maintenance
program;
Alignment and scheduling of all intrusive
inspections with planned plant shutdown to
optimize the equipment uptime;
Virtual support services:
Warehouse and materials management
and optimization.
Data cleansing services;
Maintenance engineering services:
Plant operational support in ERP/EAM system;
Project, Procurement, Logistics and Supply
chain support.
Development of equipment maintenance
strategies;
Plant Maintenance Optimization (PMO);
Reliability Centred Maintenance (RCM);
Equipment and inventory criticality assess-
ment.
We provide not only the classical RBI services, but we also imple-
ment the inspection program directly to the CMMS.
We take care of all addition-
al steps to implement the
developed inspection
program into your mainte-
nance system:
If required, we provide full
stack of engineering, consul-
tancy and other engineering
support services to optimize
your business, including:
3. Risk-Based Inspection Services 3
RBI PROCESS
Initial RBI
Inspection from scratch Using previous data
Sequential RBI
Collection & Evaluation
DATA
Review & Evaluation
1
Identification Review
CORROSION LOOPS DAMAGING MECHANISMS2
Initial Assessment Re-assessment
RISK ASSESSMENT3
Development Review
INTEGRITY OPERATING WINDOWS FOR STATIC EQUIPMENT4
Review & EvaluationDevelopment
OPTIMAL INSPECTION PROGRAM MITIGATION ACTIONS OPERATING PROCEDURES5
Implementation Review & Adjustment
INSPECTION PROGRAM IN CMMS6
4. Risk-Based Inspection Services 4
DOCUMENTATION EXAMPLES
For RBI, we use the principles and methodologies stated in the API
580/581 and API 579-1/ASME FFS-1 standards to calculate the
equipment fitness for service.
Corrosion loops identification
Piping Inspection drawing with specified
thickness measurement locations (TML)