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1. Power Transmission & Distribution
Low Voltage Switchgear
* The content of this catalogue applies only to the apparatus tested by ASTA.
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2. Introduction 2
Description and characteristics
Basic structure 6
Technical characteristics 7
Busbars 8
Electrical components 9
Dimensions 14
Technical information 16
ASTA Certificates 18
Contents:
TM-Solution,
Your privileged pass for technology and key for solution of LV switchgear.
With the TM-Solution, LS Industrial Systems proposes high-performance
technical solutions to produce low voltage switchgear up to 6300A
(type test completed up to 2500A).www.dienhathe.xyz
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3. Simple & Easy
TM-Solution is simple and easy, and can be expanded
in modules of 200 mm in all 3 dimensions.
That gives panel sizes of 200/400/600/800 mm etc. in
width - height - depth.
Advanced & Newest
TM-Solution is the most advanced and newest of all the
modular systems existing in the market.
We are constantly developing and type testing the
system & components.
Full type tested by ASTA (7 type tests)
Fully type tested TM-Solution according to IEC standard
60439-1 by ASTA would be the superior technology in
your market.
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4. Modular structure
TM-Solution can quickly be changed in size and layout during and
after construction. Also, it can be constructed as strong as you want
them by adding the standard crossbars - separation plates internally.
The components can simply be re-arranged in the manner you want
and it will save your time and cost.
Low Voltage
Switchgearwww.dienhathe.xyz
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5. Open system - absolutely flexible
TM-Solution is total open system, meaning that you can
design the panel board the way that the engineer wants,
such as front and rear access, and busbars in the rear,
top and bottom.
Low cost solution
TM-Solution enables the panel builder to offer the end-
user a low cost solution as well as the most advanced
solution.
Design software EPD
TM-Solution is supported by free software EPD which
enables you to design a panel board within minutes. It
automatically generates prices, bill of material,
temperature rise calculation and drawings.
Drawings generated in EPD can be exported to Auto
Cad.
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6. 6
Basic structure
TM-Solution gives panel sizes of 200/400/600/800 mm etc. in width -
height - depth. The system is modular in steps of 200 mm in all three
directions.
The cross bars can be used inside the panel in all directions.
TM-Solution can be constructed as strong as you want them by adding the
standard crossbars.
Separation plates are used for internal partitioning.
They can be assembled horizontally, vertically or longitudinally in the
Techno Module structure.
You can design the panel board the way that the engineer wants, like front
access / rear access / bus bar in the rear / bus bar in the top / bus bar in
the bottom.
The doors can be fitted left or right as required.
All doors are supplied with oil and chemical resistant gasket Maximum
door open is 120°.
200
400
800 200 400
400
600
200
200
200
Basic frame
Front
Top
Side
Ventilation
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7. Technical characteristics
7
TM-Solution 2500A TM-Solution 1600A TM-Solution 800A TM-Solution 400A
TM-Solution
* Impulse voltage of MCB : 4 kV
2500 A 1600 A 800 A 400 A
690 V AC
415 V AC
6 kV 8 kV 6 kV 6 kV (4 kV*)
50 Hz
50 kA / 3 sec 50 kA / 3 sec 50 kA / 1 sec 20 kA / 1 sec
50 kA / 1 sec 50 kA / 1 sec 50 kA / 1 sec 20 kA / 1 sec
105 kA peak 105 kA peak 105 kA peak 52.5 kA peak
2200 mm 2000 mm 1800 mm 2000 mm
2200 mm 1800 mm 2000 mm 1200 mm
800 mm 800 mm 600 mm 300 mm
2×10×100 mm 2×10×60 mm 2×10×20 mm 2×10×10 mm
2×10×40 mm 2×10×60 mm 2×10×20 mm 2×10×10 mm
Copper
Indoor in dry conditions or in moderate humidity levels and factors
of air pollution("Normal operating conditions" as in IEC 60439-1)
4b 3b
IP 42
ASTA
Type-tested switchgear assemblies in accordance with IEC 60439-1
Rated current (In max) at 40°C
Rated insulation voltage, busbars (Ui)
Rated operating voltage (Ue)
Rated impulse withstand voltage (Uimp)
Frequency
Rated Short-time withstand current (Icw)
Main horizontal busbars
Vertical busbars_outgoing
Rated peak withstand current
External dimensions
Height
Width
Depth
Busbars size
Main horizontal busbars
Vertical busbars_outgoing
Busbars material
Installation
Forms according to IEC 60439-1
Degree of protection according to IEC 60529
Test certificates
Standard
Type
H
W
D
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8. 8
Busbars
Busbars are used to carry electrical power throughout the switchboard.
Each switchboard includes two types of busbars:
■ the main busbars
■ the distribution busbars.
They are connected to the switchboard frame via insulated supports
tested for their temperature-withstand capacity and non-propagation of
flame characteristics.
The connection between the main busbars and the droppers are made
with "horizontal to vertical connectors"
They are available in different sizes according to the number of main
busbars and the current.
The universal busbar holder can be adjusted to hold many different sizes
of busbars.
Busbar holder
Busbar connections
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9. 9
Electrical components
The switchgear components contained in the columns are installed on
mounting plates. The combination of a mounting plate with switchgear
components is called a "functional unit".
Functional units are defined by standard IEC 60439-1 as a part of a low-
voltage switchgear and controlgear assembly including all the electrical
and mechanical elements that contribute to the fulfillment of the same
function.
A column may contain 40 modules, each 50 mm high. Selection and layout
of the electrical switchgear components are subject to a rigorous method
designed to enable switchboard definition without risk of error.
Susol series circuit breakers are suitable for
�Protection of power distribution
�Protection of motor & its control device
�Controlling and disconnecting circuits
Optimum technical support for
�Selecting economical protection system
�Guaranteed safety of the installation
�Reducing the stress on components and damage
�Guaranteed service continuity
Premium Susol/Metasol series meets your demands for high breaking
capacity, full line-up, and optimized panel size.
Various accessories and connection methods are available as user-
friendly features.
Susol/Metasol series provides you with total solutions with an advanced
trip relay for measurement, diagnosis, analysis, and communication as
well as protective functions for absolute protective coordination and
electric power monitoring system.
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10. Electrical components
10
Type
Ampere frame (AF)
Rated current(A) (In max) at 40℃
Setting current (A) Control trip relay ( ... × In max)
Rated current of neutral pole (A)
Rated insulation voltage(V) (Ui)
Rated operating voltage(V) (Ue)
Rated impulse withstand voltage (kV)(Uimp)
Frequency (Hz)
Number of poles (P)
Rated breaking capacity (kA sym)
IEC 60947-2
220V/230V/380V/415V
AC 50/60Hz (Icu)
KS C 4620
460V/480V/500V
550V/600V/690V
Rated service breaking capacity (kA) (Ics) ... %×Icu
Rated making capacity (kA peak)
IEC 60947-2
220V/230V/380V/415V
AC 50/60Hz (Icm)
KS C 4620
460V/480V/500V
550V/600V/690V
Rated short-time 1 sec
withstand current (kA) (Icw) 2 sec
3 sec
Operating time (ms) Maximum total breaking time
Maximum closing time
Life cycle (time) Mechanical Without maintenance
With maintenance
Electrical Without maintenance
With maintenance
Connections Draw-out / Fixed Horizontal connection
Vertical connection
Front connection
Mixed connection
Weight (kg) Draw-out type Main body Motor charging type
(3P/4P) (With cradle) Manual charging type
Cradle only
Fixed type Motor charging type
Manual charging type
External dimensions (mm) Draw-out 3P
(H×W×D) type 4P
Fixed type 3P
4P
Trip relay
Certificate & Approval
Marine clasiflcation
* Refer to trip relay specification. ** �: Standard, �: Option
H
W
D
*
**
AN-06D AN-08D AN-10D AN-13D AN-16D AS-20D
630 800 1000 1250 1600 2000
200 400
400 630 1000 1250 1600 2000
630 800
(0.4 ~ 1.0) × In max
400
400
630 1000 1250 1600 2000
630
800
1000
690
12
50/60
3, 4
65 70
65 70
50 65
100% 100%
143 154
143 154
105 143
50 65
42 55
36 50
40
80
20,000
30,000
5,000
10,000
� -
� �
� -
� -
63/74 70/85
61/72 68/83
29/32 33/40
34/44 38/47
32/42 36/45
430×334×375
430×419×375
300×300×295
300×385×295
N, A, P type
KS / KEMA / KERI / GOST
LR, ABS, DNV, KR, BV, GL, RINA, NK
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11. 11
Metasol ACB - AN, AS series
AS-20E AS-25E AS-32E AS-40E AS-50F AS-40G AS-50G AS-63G
2000 2500 3200 4000 4000 5000 4000 5000 6300
630, 800
1000, 1250 2500 3200 4000 4000 5000 4000 5000 6300
1600, 2000
(0.4 ~ 1.0) × In max (0.4 ~ 1.0) × In max (0.4 ~ 1.0) × In max
630, 800
1000, 1250 2500 3200 4000 4000 5000 4000 5000 6300
1600, 2000
1,000 1000 1,000
690 690 690
12 12 12
50/60 50/60 50/60
3, 4 3, 4 3, 4
85 100 120
85 100 120
85 85 100
100% 100% 100%
187 220 264
187 220 264
187 187 220
85 85 100
75 75 90
65 65 85
40 40 40
80 80 80
15,000 10,000 10,000
20,000 15,000 15,000
5,000 2,000 2,000
10,000 5,000 5,000
� � � �
� � � �
� - - -
� - - -
87/103 104/147 145/173 181/223 186/230
85/101 102/145 143/171 179/221 184/228
44/50 58/70 78/90 97/117 102/124
44/55 63/100 76/94 98/123 103/130
42/53 61/98 74/92 96/121 101/128
430×412×375 460×629×375 460×785×375
430×527×375 460×799×375 460×1015×375
300×378×295 300×597×295 300×751×295
300×493×295 300×767×295 300×981×295
N, A, P type N, A, P type N, A, P type
KS / KEMA / KERI / GOST KS / KEMA / KERI / GOST KS / KEMA / KERI / GOST
LR, ABS, DNV, KR, BV, GL, RINA, NK LR, ABS, DNV, KR, BV, GL, RINA, NK LR, ABS, DNV, KR, BV, GL, RINA, NK
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12. Electrical components
12
♣
Applicable to MCCBs equipped with FTU, FMU, ATU
★
2 pole MCCB in 3pole frame size ★★
700A only available for TS800FTU
TS100 TS160
100
40, 50, 63, 80, 100
2★
, 3, 4
690
500
8
750
N H L
100 120 200
50 85 150
50 70 130
42 65 85
10 15 20
50 85 100
50 85 100
100% 100% 100%
100
3
690
N H L
50 85 150
● ● ●
100
100
2, 3, 4
690
500
2.8
2000
2000
690
W H D
- - -
105 160 86
140 160 86
MCCBs for power distribution
Frame size [AF]
Rated current, In ♣
[A]
No. of poles
Rated operational AC [V]
voltage, Ue DC [V]
Rated impulse withstand voltage, Uimp [kV]
Rated insulation voltage, Ui [V]
Rated ultimate short-circuit breaking capacity, Icu
AC 50/60Hz 220/240V [kA]
380/415V [kA]
440/460V [kA]
480/500V [kA]
660/690V [kA]
DC 250V [kA]
DC(2poles in series) 500V [kA]
Rated service breaking capacity, Ics [%Icu]
MCCBs for motor protection
Frame size [AF]
Poles
Operational voltage, Ue [V]
Breaking capacities
Icu at 380/415V [kA]
Trip unit Magnetic only
Switch-disconnectors
Rated thermal current, Ith [A]
Rated operational current, Ie [A]
Poles
Operational voltage, Ue AC 50-60Hz [V]
DC [V]
Rated short-circuit making capacity, Icm [kA peak]
Rated short-time 1s [A rms]
withstand current, Icw 3s [A rms]
20s [A rms]
Basic dimensions
1-pole [mm]
front connection
3-pole [mm]
4-pole [mm]
160
100, 125, 160
2★
, 3, 4
690
500
8
750
N H L
100 120 200
50 85 150
50 70 130
42 65 85
10 15 20
50 85 100
50 85 100
100% 100% 100%
160
3
690
N H L
50 85 150
● ● ●
160
160
2, 3, 4
690
500
3.6
2500
2500
960
W H D
- - -
105 160 86
140 160 86
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13. 13
Susol MCCB - TS series
TS250 TS400 TS630 TS800
250 400 630 800
125, 160, 200, 250 300, 400 500, 630 700★★
, 800
2★
, 3, 4 2★
, 3, 4 2★
, 3, 4 2★
, 3, 4
690 690 690 690
500 500 500 500
8 8 8 8
750 750 750 750
N H L N H L N H L N H L
100 120 200 100 120 200 100 120 200 100 120 200
50 85 150 65 85 150 65 85 150 65 100 150
50 70 130 65 85 130 65 85 130 65 100 130
42 65 85 42 65 85 42 65 85 42 85 100
10 15 20 10 20 35 10 20 35 10 20 35
50 85 100 50 85 100 50 85 100 50 85 100
50 85 100 50 85 100 50 85 100 50 85 100
100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100%
250 400 630 800
3 3 3 3
690 690 690 690
N H L N H L N H L N H L
50 85 150 65 85 150 65 85 150 65 100 150
● ● ● ● ● ● ● ● ● ● ● ●
250 400 630 800
250 400 630 800
2, 3, 4 2, 3, 4 2, 3, 4 2, 3, 4
690 690 690 690
500 500 500 500
4.9 7.1 8.5 12
3500 5000 6300 8000
3500 5000 6300 8000
1350 1930 2320 2560
W H D W H D W H D W H D
- - - - - - - - - - - -
105 160 86 140 260 110 140 260 110 210 320 135
140 160 86 185 260 110 185 260 110 280 320 135
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14. Dimensions
14
Busbar Chamber Busbar Chamber Busbar Chamber Busbar Chamber Busbar Chamber
2F1F
1F1 2F1 3F1
5F1
5F2
5F3
5F4
5F5
5F6
4F1
1F2 3F2
1F3 3F3
1F4 3F4
3F 4F 5F
2500A ACB INCOMMER 1200A FEEDER
MP 4.8
FTM 4.4
FTM 4.2
FTM 4.2
FTM 4.2
Mp 4.4
CableChamber
400A MCCB OUTGOING
250A MCCB OUTGOING
160A MCCB OUTGOING
100A MCCB OUTGOING
630A MCCB OUTGOING
400400
400400200200200600200
800600100
800 200 400 400 400
25
400 400
1002200
25 800
TM-Solution 2500A
Busbar Chamber Busbar Chamber Busbar Chamber
CableChamber
1F
1F1
1F2
1F3
2F1
2F 3F
3F1
3F2
3F3
3F4
3F5
200400800400200100
600 600 600
200200200200400600200
1600A ACB INCOMMER
630A MCCB OUTGOING
400A MCCB OUTGOING
250A MCCB OUTGOING
160A MCCB OUTGOING
100A MCCB OUTGOING
600
800 2000
400400
25
TM-Solution 1600A
Front - view Side - view
Front - view Side - view
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15. 15
600 400 400 400 400
60025
1800100
200 200
200400800
800A 630A
Incommer Feeder
Spare
Spare
Spare
Spare
Spare
Spare
400200
1F1
1F2
1F3
1F4
2F1 4F1 5F1
5F2
4F2
4F3
4F4
4F5
4F6
4F7
2F2
2F3
2F4
CableChamber
1F 2F 3F 4F 5F
Busbar Chamber
TM-Solution 800A
1200
450
450
400
401
100
175
2000
150
400600
400400 400 300
30025
CT Insert
Meter
Compartment
400A MCCB
6A
TS 400W TS 400W
TS 400W
MCCB MCCB MCCB MCCB MCCB
10A 20A 18A 30A
100A
250A
TM-Solution 400A
Front - view Side - view
Front - view with doors Front - view with doors Side - view
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16. 16
IEC 60439-1 international standard (2004-04)
Technical information
A guarantee of quality
Electrical switchboards fulfill a vital function in a company’s operations.
They must be perfectly suited to the user’s needs and take full advantage
of the manufacturer’s know-how, based on years of experience.
National and international standards lay down the definitions and essential
characteristics of switchboards, as well as the related tests. The aim of the
standards is also to facilitate communication between users and
manufacturers, enabling users to choose the equipment best suited to their
applications.
The standard
The international standard that serves as a reference in this field is IEC
standard 60439-1. It is reproduced, in each country, by a locally applicable
standard.
The various tests specified by IEC standard 60439-1
The tests designed to check the characteristics of an assembly consist of:
■ type tests, carried out on typical enclosures
■ routine tests, carried out on all new enclosures, after erection.
7 type tests
Verification of temperature-rise limits
The conditions specified for carrying out tests are as close as possible to
normal operating conditions. For the test to be as representative as
possible, the main busbars, distribution busbars and circuits are supplied
with their test current.
The test is considered to be satisfactory if the observed (or determined)
temperature rise does not exceed the values specified in the standard and
the switchgear or components retain their normal operating characteristics.
Verification of the dielectric properties
The value of the test voltage is a function of the rated insulation voltage. It
is defined by the standard.
The test is considered to be satisfactory if there is no unintentional
disruptive discharge during the tests.
Verification of short-circuit withstand strength
The test conditions depend on:
■ the rms short-circuit current value
■ the prescribed time (1 second, unless otherwise specified)
■ the peak short-circuit current value.
Relation between the peak short-circuit current value and the rms value:
I peak = I rms x n (asymmetry coefficient).
The test is considered to be satisfactory if the mechanical and dielectric
properties of the equipment still meet the requirements of the standard.
Temperature-rise test
Dielectric test
I rms Cosφ n
I ≤ 5 kA 0.7 1.5
5 kA < I ≤ 10 kA 0.5 1.7
10 kA < I ≤ 20 kA 0.3 2
20 kA < I ≤ 50 kA 0.25 2.1
I > 50 kA 0.2 2.2
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17. 17
Verification of the effectiveness of the protective circuit
The test checks the effective connection between the exposed conductive
parts and the protective circuit. It also checks the short-circuit withstand
capacity of the protective circuit.
The test is considered to be satisfactory if the mechanical and electrical
properties of the equipment still meet the requirements of the standard.
Verification of clearances and creepage distances
The test is considered to be satisfactory if the distances still meet the
requirements of the standard, particularly in the event of possible
deformation of the enclosures or barriers as well as all the positions of
withdrawable parts (disconnection, test).
Verification of mechanical operation
The test involves performing 50 operating cycles on specific mechanisms
on the switchboard (disconnection, locking of drawers, etc.).
The test is considered to be satisfactory if the operation of these
mechanisms is not impaired and the same force is required as before the
test.
Verification of the degree of protection
The obtained degree of protection must comply with IEC standard 60529,
after appropriate adaptations to the particular type of assembly if required.
The test reports
The test centre report contains:
■ identification of the centre, manufacturer and tested assembly
■ main characteristics of the assembly
■ references of the standards applied for the tests
■ results obtained and the observations made during and after the tests
■ documents (records, drawings, photographs, etc.).
Degrees of protection
External influences
Several national and international standards have classified a number of
external influences to which an electrical installation can be exposed, for
example the ingress of solid foreign bodies and water.
Degree of protection
Standard IEC 60529 defines IP numbers used to quantify the degree of
protection provided by enclosures against:
■ ingress of solid foreign bodies (first number)
■ ingress of water (second number).
Short-circuit withstand test
Degree of protection test
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18. ASTA Certificates
18
TM-Solution 2500A
TM-Solution 1600A
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19. 19
TM-Solution 800A
TM-Solution 400A
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20. ��For your safety, please read user's manual thoroughly before operating.
��Contact the nearest authorized service facility for examination, repair, or adjustment.
��Please contact qualified service technician when you need maintenance.
Do not disassemble or repair by yourself!
��Any maintenance and inspection shall be performed by the personnel having expertise concerned.Safety Instructions
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��LS Industrial Systems (Middle East) FZE ����Dubai, U.A.E.
Address: LOB 19 JAFZA VIEW TOWER Room 205, Jebel Ali Freezone P.O. Box 114216, Dubai, United Arab Emirates
Tel: 971-4-886 5360 Fax: 971-4-886-5361 e-mail: hwyim@lsis.biz
��Dalian LS Industrial Systems Co., Ltd. ����Dalian, China
Address: No.15, Liaohexi 3-Road, Economic and Technical Development zone, Dalian 116600, China
Tel: 86-411-8273-7777 Fax: 86-411-8730-7560 e-mail: lixk@lsis.com.cn
��LS Industrial Systems (Wuxi) Co., Ltd. ����Wuxi, China
Address: 102-A , National High & New Tech Industrial Development Area, Wuxi, Jiangsu, 214028, P.R.China
Tel: 86-510-8534-6666 Fax: 86-510-522-4078 e-mail: xuhg@lsis.com.cn
��LS-VINA Industrial Systems Co., Ltd. ����Hanoi, Vietnam
Address: Nguyen Khe - Dong Anh - Ha Noi - Viet Nam
Tel: 84-4-882-0222 Fax: 84-4-882-0220 e-mail: srjo@lsisvina.com
��LS-VINA Industrial Systems Co., Ltd. ����Hochiminh , Vietnam
Address: 41 Nguyen Thi Minh Khai Str. Yoco Bldg 4th Floor, Hochiminh City, Vietnam
Tel: 84-8-3822-7941 Fax: 84-8-3822-7942 e-mail: sbpark@lsisvina.com
��LS Industrial Systems Tokyo Office ����Tokyo, Japan
Address: 16FL, Higashi-Kan, Akasaka Twin Tower 17-22, 2-chome, Akasaka, Minato-ku Tokyo 107-8470, Japan
Tel: 81-3-3582-9128 Fax: 81-3-3582-2667 e-mail: jschuna@lsis.biz
��LS Industrial Systems Shanghai Office ����Shanghai, China
Address: Room E-G, 12th Floor Huamin Empire Plaza, No.726, West Yan'an Road Shanghai 200050, P.R. China
Tel: 86-21-5237-9977 (609) Fax: 89-21-5237-7191 e-mail: jinhk@lsis.com.cn
��LS Industrial Systems Beijing Office ����Beijing, China
Address: B-Tower 17FL.Beijing Global Trade Center B/D. No.36, BeiSanHuanDong-Lu, DongCheng-District,
Beijing 100013, P.R. China
Tel: 86-10-5825-6025,7 Fax: 86-10-5825-6026 e-mail: cuixiaorong@lsis.com.cn
��LS Industrial Systems Guangzhou Office ����Guangzhou, China
Address: Room 1403,14F,New Poly Tower,2 Zhongshan Liu Road,Guangzhou, P.R. China
Tel: 86-20-8326-6764 Fax: 86-20-8326-6287 e-mail: linsz@lsis.biz
��LS Industrial Systems Chengdu Office ����Chengdu, China
Address: 12Floor, Guodong Building, No52 Jindun Road Chengdu, 610041, P.R. China
Tel: 86-28-8612-9151 Fax: 86-28-8612-9236 e-mail: yangcf@lsis.com.cn
��LS Industrial Systems Qingdao Office ����Qingdao, China
Address: 7B40,Haixin Guangchang Shenye Building B, No.9, Shandong Road Qingdao 26600, P.R. China
Tel: 86-532-8501-6568 Fax: 86-532-583-3793 e-mail: lirj@lsis.com.cn
�� HEAD OFFICE
LS Tower 1026-6, Hogye-dong, Dongan-gu,
Anyang-si, Gyeonggi-do 431-848, Korea
Tel. (82-2)2034-4901/4942~3
Fax. (82-2)780-0382
e-mail. bonseongk@lsis.biz
http://www.lsis.biz
�� Global Network
Specifications in this catalog are subject to change without notice due to
continuous product development and improvement.
2009. 01 Low Voltage Distribution Panel 2008. 11/(02) 2009. 01 Printed in Korea STAFF
ⓒ 2008.11 LS Industrial Systems Co.,Ltd. All rights reserved.
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