1. Innovation. Application. Dedication.
Crimp Force Monitors
Model: CFM4000 [US Patent # 5,841,675]
One Channel
Main Menu
Run Screen
“100% In-Process Monitoring for Defective Crimps.”
Benefits: Key Features and Options: Force Curve
• Detectable Defects: Missing • One channel Crimp Force • Option to store multiple force
wire strands, strands out of the Monitor utilizing the most signatures for special applications.
core, no strip, high/low insula current microprocessor • CPK computation and automatic
tion, missing terminals and technology. optimization of the control limits
twisted terminals, changes to • Unique automatic setup features based on process capability.
crimp height, and scrap in the with user-friendly alpha-numeric • Two levels of failure detection and
tooling. and graphic displays to minimize ability to interface with advanced
• Plus: Reduction in tooling setup time. wire processing equipment batch
wear and damage. Integrated • Three display screens available separators, choppers, etc.
with one, two, or three press in RUN mode, showing: • A counter that maintains a running
wire processing machines and
total of passes and failure types for
bench press equipment. 1. Graphic display of process each press.
relative to compared • Communication port configurable
Control Limits. for a wide range of requirements
2. All engineering data results (computer for crimp studies using
following every crimp OES “CFMView” Software, external
(target, actual, tolerances, printer, network link, etc.)
deviation). • Built in self-diagnostics.
3. Graphic display of Force • WIFI option for remote monitoring,
Curve following every
configuration and setup.
crimp.
July, 2005
OES_CFM4000_1.PDF

2. Innovation. Application. Dedication.
Applications
Strain Sensor is attached onto the “C” frame of the press with one bolt.
Figure 1 - Strain Sensor
Figure 2 - CFMView Software
Specifications
DYNAMIC PHYSICAL ELECTRICAL
Proven in many applications: Rating NEMA 4 extruded aluminum Power Requirements:
Stamping Weight: 0.9 Kg. 110VAC/220 VAC
Crimping Dimensions: Cycles: 50/60Hz
Forming 195mm (L) AMPS: 0.2
Riveting 144mm (W) I/O: 2 channel Strain Transducer
Clinching 76.8mm (H) 2 Discrete Input (configure)
Press-Fit 2 Optional Encoder Input
4 Discrete Output (configure)
For Complete Engineering and Technical Support, Contact:
4056 Blakie Rd London,
Ontario, CANADA N6L 1P7
Telephone (519) 652-5833
Fax (519) 652-3795
e-mail: oes@oes-inc.com
www.oes-inc.com

3. CFM4000 - 1 CHANNEL STANDARD
1
2
4
5A
5B
3
4056 Blakie Road,
CFM4000 - 1 CHANNEL STANDARD LIST London, ON, N6L 1P7
Tel: (519) 652-5833
ITEM QTY PART NUMBER DESCRIPTION Inc. Fax: (519) 652-3795
Email: oes@oes-inc.com
1 1 CFM4000 - 1 CHANNEL CONTROLLER CFM4000/1 DESCRIPTION
2 1 BNC - BNC CABLE 36" (0.9m) AU073A OES
3 1 INTERFACE CABLE CFM-BP1A CFM4000 - 1 CHANNEL- STANDARD
SIZE FILENAME INIT DRAWING DATE REV
4 1 SERIAL COMMUNICATION CABLE AU008A CFM4000(1)-OPTIONS-001 06/27/05
5A 1 POWER CORD - (NORTH AMERICA) HW179C B USAGE A
OR REVIEW
5B 1 POWER CORD - (EUROPE) HW179D
6 1 USER MANUAL AND CFMVIEW SOFTWARE SUPPLIED ON CD CFM-FP/M-CD SCALE NTS DRAWN BY TRC PAGE 1 OF 2

4. CFM4000 - 1 CHANNEL OPTIONS
2
1
3
SEE CFM-OPTIONS-001 FOR
FORCE TRANSDUCER DETAILS
4A
5 4056 Blakie Road,
London, ON, N6L 1P7
Tel: (519) 652-5833
CFM4000 - 1 CHANNEL OPTION LIST Inc. Fax: (519) 652-3795
Email: oes@oes-inc.com
ITEM QTY DESCRIPTION PART NUMBER DESCRIPTION
1 1 CFM4000 - 1 CHANNEL CONTROLLER CFM4000/1 OES
4B CFM4000 - 1 CHANNEL - OPTIONS
2 1 CFM4000 MOUNTING BRACKET CFM-MB003
SIZE FILENAME INIT DRAWING DATE REV
3 1 WIFI OPTION - WIRELESS COMM. TO HOST NETWORK CFM-WIFI
CFM4000(1)-OPTIONS-002 06/27/05
4A 1 SENSOR CABLE - BNC SEE CHART/Sensor Cables B USAGE A
4B 1 SENSOR CABLE - BNC WITH MTG. BLOCK SEE CHART/Sensor Cables REVIEW
5 1 BNC- BNC CABLE SEE CHART/BNC-BNC Cables SCALE DRAWN BY TRC PAGE 2 OF 2

5. Options Chart
Page 1 of 1
DESCRIPTION Part #
Sensor Cables
Sensor Cable-10/32-BNC Standard-002B01 12" (0.3m) AU002A
Sensor Cable-5/44-BNC with Mtg. Block-002M249 12" (0.3m) AU001C
Sensor Cable-5/44-BNC Standard-002M260 12" (0.3m) AU001B
Sensor Cable-10/32-BNC with Mtg. Block-002M250 12" (0.3m) AU001A
Sensor Cable-5/44-BNC with Mtg. Block-005M34 14" (0.35m) AU004C
Sensor Cable-10/32-BNC Standard-005EB015AC 180" (4.5m) AU005A
BNC - BNC Cables
BNC - BNC Cable 24" (0.6m) AU086A
BNC - BNC Cable 36" (0.9m) AU073A
BNC - BNC Cable 120" (3.0m) AU035A
BNC - BNC Cable 160" (4.0m) AU073B
BNC - BNC Cable 200" (5.0m) AU036A
BNC - BNC Cable 360" (9.0m) AU076A
SMA - BNC Cables
SMA - BNC Cable 24" (0.6m) AU088A
SMA - BNC Cable 36" (0.9m) AU088C
SMA - BNC Cable 120" (3.0m) AU088D
SMA - BNC Cable 280" (7.0m) AU088E
Force Transducers (SEE CFM-OPTIONS-001)
Force Transducer-Ram Mounted 5000lb range-202M23 AU017A
Force Transducer-Ram Mounted 20000lb range-203M32 AU020A
Force Transducer-Ram Mounted 40000lb range-204M38 AU020C
Force Transducer-Base Plate Mounted 5000lb range-201M83 AU016C
Force Transducer-Base Plate Mounted 5000lb range-201M89 AU016D
Piezo Strain Transducers
Piezo Strain Sensor-Standard (high) Sensitivity-240M01 AU011A
Piezo Strain Sensor-Low Sensitivity-240M03 AU011B
OPTIONS CHART.PDF July, 2005

6. FORCE RINGS
RAM MOUNTED TYPICALLY
n1.34
PIEZO STRAIN TRANSDUCERS
n0.66
n0.87 n1.10
n0.41
n0.52
0.67 0.67
1.58 1.58
0.39
0.50
0.50
0.43 0.47 n0.25
n0.25
#1 #2 #3 0.57 0.57
5000lb. RANGE 20,000lb. RANGE 40,000lb. RANGE
202M23 203M32 204M38
AU017A AU020A AU020C
#1 #2
STANDARD - HIGH SENSITIVITY LOW SENSITIVITY
240M01 240M03
AU011A AU11B
FORCE RINGS
BASE PLATE MOUNTED TYPICALLY
STANDARD MODELS
n0.75 n0.65 CONTACT OES FOR COMPLETE
n0.29
PRODUCT SERIES
n0.25
0.31
4056 Blakie Road,
0.20 London, ON, N6L 1P7
Tel: (519) 652-5833
Inc. Fax: (519) 625-3795
Email: oes@oes-inc.com
DESCRIPTION
OES
FORCE TRANSDUCER OPTIONS
#1 #2 SIZE FILENAME INIT DRAWING DATE REV
5000lb. RANGE 5000lb. RANGE CFM-OPTIONS-001 06/23/05
201M83 201M89 B USAGE A
AU016C AU016D REVIEW
SCALE NTS DRAWN BY TRC PAGE 1 OF 1