RBI Embedded within Maximo
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This presentation looks at how RBI Embedded within Maximo gives you the right insights, to make the right decisions, to keep assets “under control” (operating within set boundaries for business performance, safety, and compliance) at all times
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RBI Embedded within Maximo
- 1. Working together for a safer world RBI Embedded within Maximo Jarret Reeves - Asset Integrity Systems Product Manager How technology and innovation drive optimisation AND safety.
- 2. Lloyd’s Register Energy - Offshore Europe 2015 Asset Intensive Industry Goals To achieve • Safe operations • Profit and ROI • Balance long/short decisions • Sustainability • Regulatory To improve • Improve uptime • Asset longevity • Safety and Risk Management • Improve yield • Cost control
- 3. Lloyd’s Register Energy - Offshore Europe 2015 WHY RBI? The right insights, to make the right decisions, to keep assets “under control” (operating within set boundaries for business performance, safety, and compliance) at all times
- 4. Lloyd’s Register Energy - Offshore Europe 2015 Reduce unplanned downtime Reduce failures, specifically HSE and catastrophic ones Aging plant with unknowns Balance long range improvements with quick wins WHY RBI?
- 5. Lloyd’s Register Energy - Offshore Europe 2015 Challenges with existing Risk Approaches Typically look backwards at failures vs. predicting and mitigating. Narrow view. What you’re doing now, how do we get you to world class? Lack engineering expertise in-house; start from scratch with reliability models every time Ability to close the loop between recommended actions and actual performance
- 6. Lloyd’s Register Energy - Offshore Europe 2015 Challenges with existing Risk Approaches
- 7. Lloyd’s Register Energy - Offshore Europe 2015 Complianc e Manager Embedded within Root Cause Analysis Predictive Modeling Reliability Centered Maintenanc e Industry Libraries
- 8. Lloyd’s Register Energy - Offshore Europe 2015 Introducing RBI Embedded within
- 9. Why we’re a good fit and position to address these challeng
- 10. We’ve done this before • First to make integrated RBI system, often ahead of standards • Existing RBI and APM Software (RBMI, strEAM+ and Optimizer) • Innovative library approach accelerates time to value 50-80%
- 11. Lloyd’s Register Energy - Offshore Europe 2015 Publishing models to customers EAM Internet Customer A (Maximo) Customer B (SAP) Customer C Standalone LR Library Manager Publishing Models • Version and manage models via meta data • Model development takes weeks, not years • Current Models include Fixed Equipment, Pipe, Relief Devices, Instrumentation, subsea jacketed structures, and rotating • More models in the works
- 12. Lloyd’s Register Energy - Offshore Europe 2015 Stored in and performed in Maximo throughout asset life cycle Design In-Service Construction Decommission Risk-Based RBI RCM Optimize Time-Based Run to Fail CM’s PM’s MOC Spares Plan Work Order Job Plan/ Details Execute Inspection Maintenance Telemetry Analyze Failure/RCA NCR Compliance Trending Condition-Based Asset Management Strategy Safety Work pack Improve Maximo LR Modules Broadsword FMEA Libraries SME
- 13. Lloyd’s Register Energy - Offshore Europe 2015 Risk provides a sustainable solution over time Time Risk Acceptable Limits Traditional Approach The cost and effort to manage risk increases significantly over time Decrease effort/cost, increasing knowledge Plan Do Check Update Plan Do Check Update
- 14. Lloyd’s Register Energy - Offshore Europe 2015 The Financial Case EAM RBI Inspection Management RCM As-Is • Disparate Systems • Costly Integration • Redundant or Missing information • Not connecting workgroups • Engineering knowledge erosion
- 15. Lloyd’s Register Energy - Offshore Europe 2015 The Financial Case Maximo Analysis Inspection Management RBI To-Be • Leverage EAM investments • Single Data Source • Strategic and Tactical decision making • Right information to the right person • Knowledge retention
- 16. Lloyd’s Register Energy - Offshore Europe 2015 The Safety Case….. What if you could • Quantify your HSE risk… • Predict failures… • Focus resources… • Continuous improvement… • In your EAM system…
- 17. Lloyd’s Register Energy - Offshore Europe 2015 Demonstration of RBI, PM’s and Work Orders….. Design In-Service Construction Decommission Risk-Based RBI RCM Optimize Time-Based Run to Fail CM’s PM’s MOC Spares Plan Work Order Job Plan/ Details Execute Inspection Maintenance Telemetry Analyze Failure/RCA NCR Compliance Trending Condition-Based Asset Management Strategy Safety Work pack Improve Maximo LR Modules Broadsword FMEA Libraries SME
- 18. Lloyd’s Register Energy - Offshore Europe 2015 Sample RBI embedded within Maximo
- 19. Lloyd’s Register Energy - Offshore Europe 2015 Sample RBI embedded within Maximo – Internal Corrosion
- 20. Lloyd’s Register Energy - Offshore Europe 2015 Sample RBI – Qualitative model
- 21. Lloyd’s Register Energy - Offshore Europe 2015 Sample RBI – Qualitative continued
- 22. Lloyd’s Register Energy - Offshore Europe 2015 Mitigating the risk (recommendations) Auto calculation of due dates (frequency + last activity date)
- 23. Lloyd’s Register Energy - Offshore Europe 2015 Realizing the mitigations to work orders (PM’s in Maximo)
- 24. Lloyd’s Register Energy - Offshore Europe 2015 Summary • Proven approach with preconfigured models, though customers can developer their own Time to Value • Predictive models • Optimal life performance of the asset Focus limited resources on most important items • Leverage existing EAM investments • Reduce cost of ownership Integrated processes that generate maximum
- 25. Lloyd’s Register Energy - Offshore Europe 2015 Question and Answer
- 26. Lloyd’s Register and variants of it are trading names of Lloyd’s Register Group Limited, its subsidiaries and affiliates. Copyright © Lloyd’s Register Energy. 2015. A member of the Lloyd’s Register group. Jarret Reeves Asset Integrity Systems Product Manager Lloyd’s Register Energy T +1 281-649-2226 E jarret.reeves@lr.org Working together for a safer world