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Lanmark Engineering 2013
1. Overview
Success = Shared Vision + Practical Design + On Budget + On Schedule
Provided to <Company Name>
<Month Day, Year>
2. Overview
• Corporate Information
• Geographical Areas of
Professional Registration
• Mission Statement and Core
Philosophies
• Services and Capabilities
• Quality
• Health Safety and Environment
• Insurance
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Conventional Gas Well Tie-In
Gas Pipelines
Conventional Gas Facilities
Gas Compression
Conventional Oil Facilities
Crude Oil Pipelines and Terminals
Petrochemical and Refinery
Brine Processing and Injection
LPG and Fractionation Facilities
Value added Case Study
Why partner with Lanmark
3. Corporate Information
YEARS IN BUSINESS
•Lanmark originally started up in 1978 providing
engineering services to the oil and gas industry in
Alberta.
OWNERSHIP GROUP
•Jeff Larsen, P.Eng. -President
•Tom Bratrud, P.Eng. -VP, Projects
•Aaron Glazier, P.Eng- VP, Business Development
•Lana Naugler, CGA – VP, Finance
•Bernie Calkins, P.Eng. – Team Lead
•Jon Bell - Team Lead
•Taylor Bianchini, P.Eng. – Team Lead
•Mark Preston, CET – Drafting Manager
OUR PEOPLE ARE OUR BUSINESS
•Lanmark is a firm of 85 staff
6. Geographical Areas of Professional Registration
• ALBERTA
• BRITISH COLUMBIA
• SASKATCHEWAN
• MANITOBA
• ONTARIO
• MICHIGAN
• OHIO
• ARKANSAS
• KANSAS
• CALIFORNIA
• TEXAS
7. Core Philosophies
LANMARK MISSION STATEMENT
• Lanmark completes successful projects. Our People make it happen!
• Success = Shared Vision + Practical Design + On Budget + On Schedule
EXCEED CLIENT EXPECTATIONS
• Lanmark provides appropriately designed, constructible package, delivered on-time, and
on-budget.
MAXIMIZE CLIENT RATE OF RETURN
• Lanmark maximizes the rate of return on the client’s investment with the effective
implementation of a practical design that reduces capital expenditure and operational
costs while providing a safe facility.
8. Services and Capabilities
PRIMARY CLIENT SERVICES:
•Project Management
•Operations & Optimization Engineering
•Engineering
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Process Engineering
Mechanical Engineering
Electrical, Instrumentation, Controls Engineering
Civil / Structural Engineering
•Procurement
•Regulatory
•Design and Drafting - 3d and 2D
– Mechanical Design and Drafting
– EIC Design and Drafting
– Civil Structural Design and Drafting
•Construction Management
•Site Assessments / Visits
9. Quality
WHAT IS QUALITY:
• Meeting our clients expectations.
ISO
HOW LANMARK MAINTAINS QUALITY:
• Lanmark has a Quality Management Systems “QMS”
based on ISO 9001.
• Lanmark establishes effective communication.
• Lanmark develops a relationship with all project
stakeholders.
9001
based QMS
10. Health Safety and Environment
HEALTH AND SAFETY:
• Lanmark is dedicated to protecting the health and
safety of our employees, contractors and the public.
• Member of ISNETWORLD, COMPLY WORKS.
• Certificate Of Recognition (COR) certified.
ENVIRONMENT:
• Environmental considerations integrated into all
aspects of design and operations.
• Strive to continuously to monitor and identify ways to
minimize our impact on the environment and
promote sustainability.
11. Insurance
INSURANCE:
•Lanmark realizes the importance of protecting our clients
assets and interests.
•Professional Liability Insurance - $5 Million worldwide.
•Commercial General Liability Insurance - $5 Million
worldwide.
•General Aggregate - $10 Million
•Automobile Insurance - $5 Million
•Workman Compensation Insurance
•Employers liability insurance - $5 Million
13. Conventional Gas Well Tie-In Facilities
Capabilities
• Gas field gathering system design
(hydraulics)
• Single/Dual and Multi-well pad
facilities
• Critically Sour gas facilities
• High pressure piping design
• High CO2
• Line heaters
• Compressor stations
• Refrigeration plants
• Emissions handling systems
• Dehydration
14. Conventional Gas Well Tie-In Facilities
Experience
Samson Canada Limited
Gas Dehydration Facility –
Buick Creek, British Columbia
• Designed and constructed a gas dehydration plant to
accommodate the expected rate of 25 mmscfd of produced
sour gas with a field increase of up to 70 mmscfd.
• Completed flare stack sizing, and H2S release rate
calculations.
• Design consisted of three (3) knock out tanks and one (1)
flare stack for instantaneous flow of 150 mmscfd.
• Preparation and submission on Kermit of OGC regulatory
requirements including BC-20 and as-builts.
15. Conventional Gas Well Tie-In Facilities
Experience
Penn West Energy
Well Tie-Ins and Flexpipe Pipeline
Installation –
Strachan, Alhambra and Medicine River
• Tied in nine (9) new or standing Penn West wells into
Keyera gathering system in Strachan, Alhambra and
Medicine River fields.
• A total of 9870 meters of 3” OD flexpipe and 2425 meters
of 4” OD flexpipe to bring production from each well to the
designated tie-in points.
• Tie-ins were to Keyera specifications.
• Wellsites were outfitted with separator tank combo
packages and a 45 degree flexpipe riser with full barrel
type pig receiver.
• Process modeling of separators to determine suitability of a
smaller separator for the low pressure application.
17. Gas Pipelines Capabilities
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Gathering system modelling
Acid gas pipelines
Class 1 pipelines
NEB pipelines
Transmission pipelines
Riser stations
ESD stations
Compression stations
River crossings
Pipeline Bridges
18. Gas Pipelines Experience
Harvest Operations Corporation
Fuel Gas Pipelines –
Leismer, Alberta
• Designed and installed 6095m of 219mm OD pipeline to
transport 1189 e3m3/day of fuel gas at 9930 kPag from
TCPL to the KNOC SAGD facility.
• Designed and installed 1200m of 114mm OD pipeline to
transport 396 e3m3/day of fuel gas at 9930 kPag pipeline to
SAGD wellsites.
• Designed and installed 1130m of 114mm OD (c/w HDPE
liner) with 50mm urethane foam protected with PE coating
to supply source water for steam generation..
20. Conventional Gas Facilities Capabilities
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Amine sweetening systems
Refrigeration plants
Glycol dehydration systems
Condensate stabilization
Molecular sieve systems
Membrane CO2 systems
NGL terminals
Deep-cut plants
Clause/sulfur plants
21. Conventional Gas Facilities Experience
NAL Resources
Gas Processing Facility - Sturgeon Lake
• Project scope included the design, procurement and
installation of:
– Inlet free water knock-out/separator
– Refrigeration plant with a capacity of 20.0 mmcfd of
raw gas
– De-ethanizer and de-ethanizer overhead
compressor
– Vapour recovery compressor
– NGL bullet; and new flare stack
22. Conventional Gas Facilities Experience
Blaze Energy Limited
Optimization of Brazeau Gas Plant –
Brazeau, Alberta
• Lanmark modeled the Brazeau Gas Plant Amine process,
Claus Process and steam systems with main focus on
identifying system and component capacities and potential
areas of optimization.
• Gas Inlet volume of 5,040 E3M3/Day (178 mmscfd)
• 26% Acid gas at the inlet
– with a configuration of 90% H2S & 10% CO2
• Lanmark identified gas plant system capacities and
made recommendations in the optimization of the
amine system which resulted in annual savings of
approximately $1MM annually.
24. Gas Compression Capabilities
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Recip Compressors
Acid gas Compression/Injection
Screw Compressors
Vapour Recovery Units
Compressor re-cylindering
Compressor overhaul
Compressor Troubleshoot
Optimization
Process compressor in process
packages
• Compressor sizing/modelling
25. Gas Compression Experience
Penn West Exploration
Compressor Modification –
Strachan, Alberta
• Retrofit of a 4000 HP, single stage, sour service unit to a 3stage configuration.
• The flow through was increased to 390 e3m3 per day form
210 e3m3
• Discharge piping of compressor was modified to
accommodate the increased throughput
26. Gas Compression Experience
Penn West Exploration
Screw Compressor Installation
Slave Lake, Alberta
• Designed, procured and installed a 1700 HP Screw
Compressor with a 4160 V electric driver, to lower the inlet
pressure to 340 kPag (15 psig).
• Electrical modifications to existing MCC building and
update the shutdown logic controls
28. Conventional Oil Facilities Capabilities
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Sour and Sweet Oil Facilities
Oil Batteries
Oil Satellites
Oil Treating Facilities
Testing Facilities
Tank Farm
Tank Treating
LACT Stations
Desalt Systems
De-sand Systems
Water Injection & Treating
Facilities
29. Conventional Oil Facilities Experience
EOG Resources Canada Inc
Oil Battery (10,000 Bbl/Day)
Manitoba
• Designed, procured and constructed an oil battery facility
to receive oil emulsion via pipelines and trucks for
separation of gas, oil and water.
• Two (2) Heated Oil Treaters (8’-0” O.D. x 30’-0” S/S,
950,000 BTU/HR each)
• Lease Automatic Custody Transfer (LACT) package,
including oil shipping pump
• Seven (7) 2000 bbl tank farm (oil effluent storage, sales oil
and produced water storage)
30. Conventional Oil Facilities Experience
CNRL
Oil Treating Facility
Turin, Alberta
• Modifications to the existing central battery to enhance
the recovery of oil in the Turin development. required
modeling of the complete process.
• One (1) FWKO, sized, designed and installed
• Installed a new water charge and injection pump (800
m3/d) to meet the increased inlet flow rates to the site
in to the existing pump building
• Relocation of the existing pump building, the recycle
transfer pump, varsol bath, centrifuge and instrument
air package due to changes in the area classification
• Electrical modifications to existing MCC building and
updated the shutdown logic controls
• Updated injection system controls to run two pump
trains in tandem during added flow
32. Crude Oil Pipelines and Terminals Capabilities
• Initiation & booster pumping
stations
• Trunk & spur pipelines
• Pipeline rehabilitation
• Pipeline terminals
• Truck and railcar loading facilities
• Truck and railcar off-loading
facilities
• Product storage terminals
• Mainline valve stations
• LACT/Metering stations
• Retrofits and upgrades to pumping
stations control systems
33. Crude Oil Pipelines and Terminals Experience
Suncor Inc., Resources Group
Crude Oil Pipelines and Terminals
Six (6) Crude Oil Pumping Stations and
Two (2) Station Upgrades
• Designed, procured and constructed six new pumps
stations and upgraded two existing stations.
• Upgraded 430 km of 22,000 m3/day liquids pipeline. Power
studies were completed to examine electrical grid loading
to prevent browning out at local towns.
• Five (5) 2500 hp pump stations (All electrically driven w VFD
grass roots installations.)
• One (1) 3000 hp pump station (Electrically driven w/ VFD
grass roots installations.
34. Crude Oil Pipelines and Terminals Experience
Enbridge
Crude Oil Pipelines and Terminals
Enbridge System (Canadian Mainline)
Cromer Truck Terminal Blending Facility
• Installation of a new blending, pumping, metering system
and associated infrastructure to accommodate blending
Light Sour crude with heavier crude. Bringing the combined
blend to the higher end of the acceptable density range for
Enbridge while maximizing revenue on the heavier crude.
• The blend density was increased from the current level of
854 kg/m3 nearer to the maximum allowable LSB blend
density of 870 kg/m3.
35. Crude Oil Pipelines and Terminals Experience
Parkland Refining Ltd.
Bowden Rail / Truck Terminal Pipelines
Parkland System (Bowden Terminal)
• Installation of a pipeline corridor between the Bowden
storage facility and new Bowden Railcar facility for the
purpose of transferring fuels and fuel oils between railcars
and the storage facility.
• The railcar unloading facility consists of three 8” fuel
pipelines and one 6” water pipeline within the pipeline
corridor, fuel pumps, and other associated piping/valving
equipment.
37. Petrochemical and Refinery Capabilities
• Blending Facilities
• Nitric Acid Plants (Weak & Strong
Acid)
• Ammonia Nitrate Plant
• Steam System Design
• Liquid & Dry Storage facilities
(Nitrogen, Ammonia, Acid)
• Liquid and dry product truck and
rail terminals with measurement
• Cooling water systems
• Facility optimization and
turnarounds
• Polishing or deionization system
• Fire suppression design
38. Petrochemical and Refinery Experience
ExxonMobil
Lube Oil Blending and Packaging Plant
Beaumont, Texas
• Installation of an enterprise control system to fully
automate production batch operations for lube oil
blending, packaging and bulk loading of trucks and rail cars.
• Full automation and batch sequencing of both inline and
batch blending systems.
• Bulk loading consisted of two truck loading racks and one
rail car loading rack. Rail rack has the capacity for 40 rail
cars per day.
• Control system consisted of customized web based system
to integrate new batch control system with SAP.
39. Petrochemical and Refinery Experience
El Dorado Nitrogen Baytown Nitric
Acid Plant and Terminal Baytown,
Texas
• Designed, built and commissioned a Nitric Acid
plant, storage facilities, automated loading and
unloading terminals.
• built with the capability to automatically load
and off load 80 trucks per day.
• Pipeline, pump, and metering systems for
custody transfer to Bayer Corporation.
• Installation of five (5) 5000 bbl storage tanks
associated piping, transfer pumps and meters.
41. Brine Processing and Injection Capabilities
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Brine Injection
Brine tank storage
Salinity measurement
Corrosion mitigation strategies
• Material selection
• Internal coatings
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Brine pumping
Brine/Produced water pipelines
Truck and railcar terminals
Brine pond storage
Water treatment
Desalinization plants
42. Brine Processing and Injection Experience
Penn West Energy
Salt Water Injection System
Refurbishment
• Replaced the salt water injection piping for 20,000 m3/d
(125,800 bbl/d) 25 mPa (3,625 PSIG) 100°C (212°F) facility.
• Completed hydraulic modeling to mitigate erosion issues
and minimize pipe OD vs. pressure drops.
• Internal coating & material selection to address corrosion
from high chlorides exacerbated by high temperatures and
CO2.
• Piping modeling layout to address high pipe stresses from
expansion due to 100°C (212°F) design temperatures
• As-building of existing piping to allow for completion of
new pipe fabrication.
• Modified existing PLC and control philosophy.
43. Brine Processing and Injection Experience
Penn West Energy
Salt Water Injection System
Refurbishment
Swan Hills, Alberta
• Replaced 35 km of salt water injection piplines
designed to 25 mPa (3,625 PSIG) 100°C (212°F) .
• Pipe OD of 12”, 10”, 8” with a wall thickness of 0.5”.
• Completed hydraulic modeling to mitigate erosion
issues and minimize pipe OD vs. pressure drops.
• Internal coating & material selection to address
corrosion from high chlorides exacerbated by high
temperatures and CO2.
• Piping modeling layout to address high pipe stresses
from expansion due to 100°C (212°F) design
temperatures
• Extensive geotechinical design and pipe stress
analysis to compensate for low soil cohesion and high
temperature
44. Brine Processing and Injection Experience
Amoco Canada Petroleum
Fort Saskatchewan Fractionation and
Storage Complex
• Assessment of the NGL/Brine injection systems.
• Designed and managed the addition of five (5) new NGL
turbine meter runs and proving facilities for the Fort
Saskatchewan fractionation plant.
• Modifications to Amoco’s Edmonton Storage site (new
meters and piping to four existing NGL spheres).
• Design and installation of approximately 32 Km (20mi) of 8”
NGL Pipeline from Edmonton Storage Facility to Amoco
Fractionation facility.
• Increasing outgoing capacity by 43,600 M3/day (8000 gpm)
NGL liquids.
46. LPG and Fractionation Facilities Capabilities
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Fractionation plants
Debutanizer/deethanizer
Cryogenic plants
Deep cut processes for recovery
of ethane, butane, propane and
pentane plus
• LPG pumping systems
• LPG Storage
• CO2, H2S and mercaptan removal
• Natural Gas Liquids (NGL)
recovery & NGL fractionation
• Liquid Petroleum Gas (LPG)
recovery
47. LPG and Fractionation Facilities Experience
Galleon Energy
Gas Processing Plant
Shadow Gas Plant
• Designed and constructed a gas processing plant to
accommodate sour natural gas (0.3 mol% H2S) at an inlet
rate of 283 e3m3/d (10 MMscfd), water rate of 50 m3/d (315
bbl/d) and a condensate rate of 50 m3/d (315 bbl/d), with
provisions for a future production of 566 e3m3/d (20
MMscfd).
48. LPG and Fractionation Facilities Experience
Canadian Natural Resources Limited
Gas Plant Optimization –
Liquid Stabilization Systems
West Stoddart Gas Plant Facility
• Engaged to build a second liquid stabilization train for the
Stoddard Gas Plant to process an expected increase in
liquid production.
• Lanmark modeled the Gas Plant with a focus on identifying
system and component capacities and potential areas of
optimization.
• Lanmark determined that a second liquid stabilization train
was not required.
• Lanmark designed and installed a new tray system for the
existing stabilization tower, a larger feed drum, a larger
inlet header and increased the inlet separator dump lines.
49. Case Study – Maximizing Rate of Return
Client Situation:
Lanmark was engaged to design and build a compressor
station.
Scope Definition:
• Lanmark began the Design Basis Memorandum (DBM) by
defining the problem as stated by client and vetting the scope.
• Lanmark created design documentation based on design flow
rates and client supplied information.
Client Savings – 40% Reduction in Capital:
• Lanmark determined from design calculations that a
compressor station of half the volumetric capacity was
required.
• This resulted in 40% reduction in capital cost for infrastructure
and construction.
• Lanmark was able to do this because of open communication
with all stake holders in the project.
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50. Why Partner with Lanmark…
A relationship with
Lanmark creates success
for our clients by providing:
•Practical efficient, compliant design resulting
in lower AFE capital investment & operating
cost.
•Projects online on or ahead of schedule thus
allowing forecasted cash flows to be realized.
•Quality engineering products and services for
successful execution.