Globalchimica produces chemical products for construction, mining, and tunneling. It has a research lab and quality control processes. Key products include:
- Fire resistant foams for cavity filling, waterproofing cracks, and consolidating rocks.
- Low viscosity resins for sealing cracks, bonding bolts, and consolidating unstable rock and soil. The resins cure quickly to load bolts.
- Technical and commercial support is provided through a partnership for tunneling and mining projects.
2. THE NAME PRODUCTS, DESCRIPTION AND CHARACTERISTICS:
“GLOBALFOAM-SP (Fire resistant)”
CAVITY FILLING - silicon-mineral-organic formula with a high expansion capacity studied for
waterproofing and consolidating friable rocks and earth, filling cracks and cavities, ducting water in water
table areas. Non-toxic and self extinguishing, no production of harmful fumes.FIRE RESISTANT.
“GLOBALFOAM-WR” and “GLOBALFOAM-WR-NF (Fire resistant)”
WATER SEALING - polyurethane resin extremely reactive on contact with water, suitable for sealing
cracks, joints, empty spaces, as well as consolidating crushed rock or concrete areas, provided that
there is humidity
“GLOBALFOAM-PU” and “GLOBALFOAM-PU-NF (Fire resistant)”
WATER SEALING - polyurethane resin, self-estinguishing,, suited for sealing of cracks, joints, cavity
filling, and for consolidation of crusche manufacture made of stone or cement, in presence of dampness.
In contact with water starts a chimica reaction that forms a closed-cells consolidating foam, which is
waterproof and has a good chimica stability. FIRE RESISTANT
“GLOBALSTONE-M” and “GLOBALSONE-LV50 (Fire resistant)”
SEALING AND STRUCTURAL BONDING OF FISSURES AND CRACKS (FLEX) - STRATA
CONSOLIDATION – Organic-mineral two components resin, not expansible, characterized by low
viscosity, excellent chimica stability, mechanical resi stance and flexibility. Ideal for water-proofing
fractured rock, consolidation of loose land and rock, crack and cavity filling. Especially suitable for
bonding injection drill bolts because the resins cure within just a few minutes and the bolt can be loaded
in a very short time. FIRE RESISTANT.
3.
4. COLLAPSED MATERIAL CONSOLIDATED WITH “GLOBALFOAM-SP”
IN DRIVING TUNNELS AND WHEN WORKING THROUGH TUNNELS AND FAULT AREAS.
“GLOBALFOAM-SP” IS USED TO STABILISE ROCK FORMATIONS AND SEAL OFF WATER
BEARING STRATA
GLOBALFOAM-SP
INJECTION GLOBALFOAM-SP
5. INJECTION OF “GLOBALSTONE-LV50”
OR “GLOBALFOAM-SP” ORGANO -
MINERAL FOAM FOR STRATA
CONSOLIDATION:
- the product has greater
penetration into cracks (0.005
inches);
-the product not only anchors iron
bars but it also consolidates
crumble and unstable rocks;
- the product block water inflows.
COLLAPSED COLLAPSED
AllphotosillustredarecopiedfromtheWEB
THE PNEUMATIC
DRIVEN SINGLE
PLUNGER PUMP FOR
TUNNEL AND MINING
6.
7. 01
02
EXAMPLE OF PROTECTION OF
MANUFACTURED AND STABILITY OF
'THE LAND BEFORE DIGGING A
TUNNEL FOR UNDERGROUND
EXAMPLE OF CONSOLIDATION TYPE
“TENT" UNDER THE ROADS AND
MANUFACTURED BEFORE DIGGING A
TUNNEL FOR UNDERGROUND
“JET-GROUTING” OR CHEMICAL RESIN
“GLOBALSTONE-M” OR “GLOBALSTONE-LV50”
8. 03
04
EXAMPLE OF CONSOLIDATION OF
MANUFACTURED WITH POLES TYPE “JET-
GROUTING" BEFORE DIGGING A TUNNEL
FOR UNDERGROUND
EXAMPLE OF A CONSOLIDATION OF
RAILWAY LINE WITH POLES TYPE “JET-
GROUTING" BEFORE DIGGING A TUNNEL
FOR UNDERGROUND
“JET-GROUTING” OR CHEMICAL RESIN
“GLOBALSTONE-M” OR “GLOBALSTONE-LV50”
11. TBM
Schematic representation of erroneus procedures sometimes adopted when crossing fault zone. The sketch illustrates a real case
in a gneiss rock mass.
Tunnel collapse:
1. The TBM is pulled back to remove the gneiss block; 2. the TBM starts and a first collapse occurs; 3. fast ground injections
“GLOBALFOAM-SP” are carried out; 4. the TBM restarts and a second collapse occurs with a large water inrush; 5. the TBM is
permanentkly stopped.
FAULT GAUGE
SOUND GNEISS
DEEPLY FRACTURED
GNEISS
INJ ECTION OF
“GLOBALFOAM-SP”
RESIN
BORINGS L= 8,00 M. FOR TREATMENTS
AND DRAINAGE
LANDSLIDE TREATMENTS
PRE-POST INJECTION
DRAINAGE BORING L = 5-10-15-20 M
UMBRELLA PILES L = 15-20 M
FIBERGLASS
MICROPILE
12. PHASE 1 – STABILIZATION AT THE FACE
- Removal of soil from the TBM
- Boring to drain water at the invert arch
- Boring and spilings valved pipes L = 1.50 to
3.00 m.
- Injections with resins
L = 3.00 m
L = 1.50 m
LANDSLIDE OF COHESIONLESS
MATERIAL WATER INFLOWS
BORINGS L = 8.00 m
FOR TREATMENTS AND DRAINAGE
TBM
PHASE 1
13. PHASE 2 – PILOT TUNNEL EXCAVATION AND TREATMENT
- Soil reinforcement with spiling and resins injections
- Excavations of pilot tunnel and support with ribs and
forepoles
- Drainage borings in crows
L = 1.50 m
TYPICAL CROSS-SECTION
PILOT TUNNEL IN CROWN
FOREPOLES
SHOTCRETE &
MESH AT THE
FACE
TBM
GLOBALFOAM-SP INJECTION
PHASE 2
14. PHASE 3 – PILOT TUNNEL TREATMENTS AND TBM FACE
RESTORATION
- Boring and reinforcement injections from the pilot tunnel, in
advancement and at TBM face
- If necessary, drainage borings and umbrella forepoles at the
face of pilot tunnel
TYPICAL CROSS-SECTION
PILOT TUNNEL IN CROWN
SPILINGS UNP 100,
IPE 100 (L = 3.00 M)
FOAM INJECTION
PILE
S
L = 1.50 mL = 3.00 m
L = 6.00 m
TBM
GLOBALFOAM-SP INJECTION
PHASE 3
15. PHASE 4 – IF NECESSARY, DOWN EXCAVATION AT TBM
FACE TO REDUCE SOIL PRESSURE ON THE HEAD
- The plan indicates a general procedure, adapted to the
encountered conditions during the excavation
TYPICAL CROSS-SECTION
PILOT TUNNEL IN CROWN
SIDE PILOT TUNNEL
TBM
SHOTCRETE
& MESH AT
THE FACE
DOWN-EXCAVATION
GLOBALFOAM-SP INJECTION
GLOBALFOAM-SP INJECTION
PHASE 4
16. PHASE 5 – PILOT TUNNEL TREATMENT AND TBM FACE
RESTORATION
- Down excavation at TBM face
- Drainage borings and umbrella forepoles
SIDE PILOT TUNNEL
SPILINGS UNP 100, IPE 100 - L = 3.00
m
INJECTION PILES D = 1”
TBM
DRAINAGE BORING L = 15 – 20 m
N. 18 UMBRELLA PILES D. 50 mm L = 15 – 20 m
DRAINAGE BORING D 2.5 cm L = 5 – 10 m
CAP AT FACE OF PILOT TUNNEL L = 800 mm
GLOBALFOAM-SP INJECTION
PHASE 5
17. COLLAPSE DUE TO EXCAVATION OF
THE TUNNEL HIGHWAY "LANE
COVE” IN NOVEMBER 2005 IN
AUSTRALIA
THE HUGE CRATER LEFT BY THE
COLLAPSED SUBWAY TUNNEL IN
SHENZHEN, SOUTH CHINA'S
GUANGDONG PROVINCE, JULY
20, 2009. THE TUNNEL WAS STILL
UNDER CONSTRUCTION WHEN
THE GROUND GAVE WAY
AROUND 8:00 AM ON JULY 19,
LEAVING ONE WORKER SLIGHTLY
INJURED AND ONE STILL MISSING
COLLAPSED
COLLAPSED
All photos illustred are copied from the WEB
18.
19. TBM
WATER BEARING ZONE
INJ ECTION “GLOBALFOAM-WR” RESIN
FOAMS UPON CONTACT WITH WATER
(One component water sealing injection
resin for cracks and fissures in rock)
INJ ECTION “GLOBALFOAM-WR” RESIN
FOAMS UPON CONTACT WITH WATER
(One component water sealing injection
resin for cracks and fissures in rock)
INJ ECTION “GLOBALFOAM-SP” RESIN
PROBE DRILLHOLE
When the most important problem is water the basic principle of pre-ground treatment is to utilized the ground surrounnding the
tunnel as a load bearing ring and make it an integral part of the primary support and lining.
This conceprt can be reached by creating a tight ground ring around the lining so that the hydrostatic pressure inthe outer permeable
ground would act on the grouted ring instead of on the lining.
29. TEST METHODS FOR POLYMER RESINS FOR MINING AND TUNNELLING
WATER SEALING - N. PHOTO 1 ÷ 10
SINGLE COMPONENT PERMANENT FLEXIBLE WATER SEALING INJECTION
GROUT FOR CRACKS AND FISSURES IN CONCRETE AND ROCK
“GLOBALFOAM-WR”
N. PHOTO 2N. PHOTO 1
WATER INGRESS
30. N. PHOTO 3 N. PHOTO 4
N. PHOTO 5 N. PHOTO 6
FOAM POLYMER RESIN
“GLOBALFOAM-WR”
32. IN CASE OF WATER INTRUSIONS, TRANSUDATION OR HIGH PRESSURE
WATER, THE INJECTED RESIN, WITH ITS ADHESION PROPERTIES EVEN
ON WET SURFACES, ASSURES A PERFECT SEALING.
PERMANENT STRUCTURAL CRACK SEALING OF UNDERGROUND
STRUCTURES-TUNNELS, SHAFTS, UNDERPASSES, ECC.
FILLING OF WATER BEARING VOIDS.
SEALING OFF FLOWING WATER.
PENETRATION OF FISSURES SMALLER THAN 0,05 MM.
“GLOBALFOAM-WR” CAN BE INJECTED AS A SIMPLE RESIN, OR HAS
THE OPTION TO HAVE A FASTER REACTION IN CASE OF FLOWING
WATER BY ADDING A SMALL QUANTITY OF THE ACCELERATOR
"CATALYST"
PURPOSE OF TEST:
33.
34. THE NAME PRODUCTS, DESCRIPTION AND CHARACTERISTICS:
“GLOBALSTONE-M” and “GLOBALSTONE-LV50”
- GLOBALSTONE-M (BOLTING SYSTEM FOR TUNNELLING AND MINING):
SEALING AND STRUCTURAL BONDING OF FISSURES AND CRACKS - two-component silicon-mineral-organic
formula with low viscosity, does not expand, with high mechanical strength. Ideal for waterproofing broken rocks,
consolidating land and rocks subject to land slide, filling cracks and cavities as well as for constructions, coatings and
insulating materials, for waterproofing the walls of tanks and aqueducts. Non-toxic and non-polluting.FIRE RESISTANT.
- GLOBALSTONE-LV50 (BOLTING SYSTEM FOR TUNNELLING AND MINING):
SEALING AND STRUCTURAL BONDING OF FISSURES AND CRACKS (FLEX) - STRATA CONSOLIDATION –
Organic-mineral two components resin, not expansible, characterized by low viscosity, excellent chimica stability,
mechanical resi stance and flexibility. Ideal for water-proofing fractured rock, consolidation of loose land and rock, crack
and cavity filling. Especially suitable for bonding injection drill bolts because the resins cure within just a few minutes and
the bolt can be loaded in a very short time. FIRE RESISTANT.
35.
36. TYPE OF ANCHORED ROCKBOLTS
ADHESION
RESIN INJECTION
CEMENT
“GLOBALSTONE-LV50” AND “GLOBALSTONE-M”
ORGANO-MINERAL FOAM FOR STRATA
CONSOLIDATION
- CONVENIENT
- SIMPLE
- VERY HIGH STR. ANCHOR
- PERFECT FOR VERTICAL AND OVERHEAD ROUTING
ROCKBOLTS
THESE ARE REINFORCING ELEMENTS WHICH ARE TENSIONED DURING INSTALLATION. THEY CONSIST OF
A ROD AND MECHANICAL OF GROUTED ANCHORAGE (RESIN INJECTION) COUPLED WITH SOME MEANS
OF APPLYING AND RETAINING THE ROD TENSION. MECHANICAL FIXING ARE SUITABLE FOR HARD ROCK,
WHEREAS GROUTED, FIXED LENGTH BOLTS CAN BE USED IN MOST ROCK TYPES. THE LENGTH VARIES
BETWEEN 2 TO 8 M FOR RESIN INJECTION BARS, AND 3 TO 20 M FOR AN EXPANDING SHELL FIXING ON A
BAR.
37. “GLOBALSTONE-LV50”
ORGANO-MINERAL FOAM FOR STRATA
CONSOLIDATION
-The product has greater penetration into
cracks (0.005 inches);
-The product not only anchors iron bars but
it also consolidates crumble and unstable rocks;
- The product block water inflows.
GLOBALSTONE - NON-FLAMMABLERESIN CARTRIDGE - FLAMMABLE
YESNO
NO
YES
38. Rock disaggregation between bolts extends nearly to bolt
anchorage
NO
NO
SO HERE WHAT CAN HAPPEN WHEN CARTRIDGES ARE USED FOR
ANCHORING BARS
NO CARTRIDGES
CEMENT
YES INJECTION CHEMICAL GROUTING “GLOBALSTONE-LV50”
41. GLOBALCHIMICA SRL is an Italian limited liability company, etablished in 1949 and
situated in Lombardore, in the North of Italy, at 20 Km from Turin and 180 Km from
Genoa, one of the bigger port of Italy. Manufacturer of chemical products for the
building, mould making and mining/tunnelling sector, Globlachimica’s factory size is of
4.500 covered square meters on a total surface of 9.700 m2.
LAMANNALUIGIFRANCO
TechnicalSalesManagerofGLOBALCHIMICADPTTunnelandMining
42. GLOBALCHIMICA SRL has consolidated experience on the mains markets, exporting since
1980 in Eastern Europe, North and South America, Mid East and Southeast Asia, with an export
percentage of 60 - 70 % on the total annual sales.
Internal structure of the Company is essencial but efficent. With 10 specialized employees on
the production line, team of R&D, Commercial - Export department, and Administration.
RESEARCH AND DEVELOPMENT (R&D) : GLOBALCHIMICA SRL has a modern research
and development laboratory, for controlling raw materials and finished products. This allows, to
carry out elaborate organic syntheses independently in the preparation of special raw materials
and complex formulae.
QUALITY CONTROL: Company’s main purpose is customer satisfaction. To realize this aim,
helped from equipments endowed with very high technology, products are subjected to a
process to verify that all the mains features are satisfied (Density, Viscosity, Consistency,
Dynamometer tests, FTIR and other spectral controls, Chemical analysis, etc.).
TECHNICAL COMMERCIAL DEPARTMENT: E.P.C. CONSULTING SRL (Exclusive world) –
Manager: Lamanna Luigi Franco Beside internal commercial-export department, profitable is a
cooperation for Tunnelling and Mining sector with engineers and commercial assistants located
in ROME (ITALY).
CERTIFICATION : since the end of 2007, GLOBALCHIMICA SRL is working to develop ISO
9001 certification, obtained at the beginning of 2010.
43. Company is shared in 4 divisions :
•Tunneling and mining : Resins for stabilising ground/rock before and after conventional
digging or with TBM through injections.
•Building : GLOBALCHIMICA SRL produces a comprehensive range of paints, protective
coatings and special formulae for building and various purposes, including waterproofing road
planking, terrace roofs, car parks, tanks, aqueducts, protective coating of bridges, viaducts,
facings, forced ducts, corrosion-proofing of chemical and industrial plants; low, medium and
high thickness coating of industrial and domestic floors, structural consolidation of major
construction works (tunnels, bridges, viaducts, railways), monumental and civil restoration.
•Mould making : Production and marketing of Room Temperature Vulcanizing RTV2 silicone
rubbers and polyurethane rubbers for moulds and matrices. Epoxy formulae for moulds and
matrices.
•Defense : Production of special paints suited for protection and camouflage of military
equipments.
44. Mr. LAMANNA Luigi Franco
INDEPENDENT CONSULTANT TUNNELING , MINING AND OIL
SPECIALIZED IN MECHANIZED TUNNELING WITH HARD ROCK
TBM AND SOFT SOIL EPB SHIELDS
EXPERT AND CONSULTANT IN STRUCTURAL REINFORCEMENT
LAMANNA Luigi Franco, performs for 40 years professional consulting and technical
direction in the various sectors of civil, industrial, military, hydraulics, railway,
highway and recent years in the sector of “tunneling” and “mining” on the correct
use of special “resin” and related technologies for consolidation, repair and
maintenance of masonry, concrete, iron and wood.
Is the author of numerous scientific publications and is always engaged in the study
and development of “innovative materials” and related techniques and technologies
used.
45. - MAINTENANCE OF AIRPORT PAVEMENTS, ROAD TRANSPORT AND CONDUCTIVE/DISSIPATIVE
PAVEMENTS
- INJECTION RESINS SYSTEM IN TUNNELLING, MINING AND CIVIL ENGINEERING
- DAMS and BRIDGS - REPAIR, PROTECTION AND REINFORCEMENT OF STRUCTURAL
CONCRETE
- SOLUTIONS FOR PRE-EXCAVATION GROUTING IN ROCK TUNNELING AND MINING
46. Provide strong engineering solutions for our clients by
planning, designing and supervising construction of
infrastructure projects in the fields of energy, transportation,
resources, urban and public sector development.
- Hydropower - Tunnels
- Railways - Mining
- Roads - Bridgs
LAMANNALUIGIFRANCO
IndependentTechnicalConsultant
49. GLOBALCHIMICA srl
16-18, via del Boschetto
10040 LOMBARDORE (TORINO) – ITALY - U.E.
e-mail: info @ globalchimica.com
TECHNICAL AND COMMERCIAL DEPARTMENT:
DIVISIONS:
- TUNNELLING
- MINING
- OIL
- CIVIL ENGINEERING UNDERGROUND ENG.
- TBM-EPB (GREASE-SEALANTS, SOIL CONDITIONING FOAMS AND POLIMERS)
Mr. LAMANNA LUIGI FRANCO
132, via dei Serpenti – 00184 ROME – ITALY - U.E.
E-mail: lamannaluigifranco @ gmail.com epc.consulting.italia @ gmail.com
THE ITALIAN CHEMICAL INDUSTRY IN THE SERVICE
OF SAFETY IN MINES ANDTUNNELING
50. Luigi Franco, Mr. LAMANNA
132, via dei Serpenti – 00184 ROME, ITALY, U.E.
INDEPENDENT TECHNICAL CONSULTANT
Tunnelling Consultant Specialized in Mechanized Tunnelling with
Hard Rock TBM and Soft Soil EPB Shields
Expert and Consultant in structural reinforcement
E-mail: lamannaluigifranco @ gmail.com - epc.consulting.italia @ gmail.com
THE ITALIAN EXPERTS IN THE SERVICE OF SAFETY IN MINES ANDTUNNELING