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OT Meets IT: Vertical Integration as Key Value Driver for Industry 4.0
- 1. OT Meets IT
Vertical Integration as Key Value Driver for Industrie 4.0
Oliver Edinger
Vice President and Headof Internetof Things/Industrie 4.0 Germany
SAP Deutschland SE & Co.KG
© 2016 SAP SE or an SAP affiliate company. All rights reserved.
- 2. The IIoT (Industrie 4.0) is about Devices to Insight to Outcomes
© 2016 SAP SE or an SAP affiliate company. All rights reserved.
Source: Forrester Consulting on Behalf of SAP, May 2015
- 3. Bottom Line Contribution Requires Horizontal and Vertical Integration
1
ERP
MES
SCADA
Equipment
Layer
Manufacturing
Company
Example Scenarios:
2
2. Machine to Machine (M2M)
Autonomous equipments
1
1. Shop floor to Top floor
Intra company vertical integration
E-Commerce
Customer
3
3. Customer Integration
- Direct integration of e-shops
- Usage pattern improvement
3
Service Provider
IoT Apps and
Analytics
5. Analytics
- Predictive maintenance
- Predictive quality / Reduced scrap
- OEE
- Energy Mgmt
5
5
Quality Operator
5
Supplier
4. Manufacturing Collaboration
- Track and Trace
- Genealogy / Recipe
- Direct replenishment
- Asset Intelligence Network
Mfg Collaboration4
4
© 2016 SAP SE or an SAP affiliate company. All rights reserved.
- 4. Top Line Contribution Requires New Digital Products and Services
© 2016 SAP SE or an SAP affiliate company. All rights reserved.
- 5. Enabling the IIoT for Business with an SAP Platform
Slide contains current and planned features© 2016 SAP SE or an SAP affiliate company. All rights reserved.
PLC
Historian
MES
Database
SCADA
Home Grown
IPC
OPC
On premise
IoT platform
Local Backends
Local Storage
and Non-SAP;
External Services
& Sources
…
(Web-)
Socket
MQTT
JSON
http
WSDL
JDBC
REST
Cloud-based
IoT platform
Moving
Assets
Smart
Home
Cloud and on Premise
EdgeComputing
Operational Technologies (OT) Layer IoT Layer IT Layer
Data Lake I Analytics I Mobile Apps I Custom
Development I Process Integration
Data Lake I Analytics I Mobile Apps I Custom
Development I Process Integration
- 6. No Scale-out of the IIoT w/o Edge Computing Capabilities
© 2016 SAP SE or an SAP affiliate company. All rights reserved.
- 7. IIoT Platforms Require Multi Tiered Storage Despite Edge Computing
Slide contains planned features.
Operational Technologies Layer (OT) IoT Layer IT Layer
Local Backends
Local Storage
and Non-SAP
External Services
& Sources
Cloud and on Premise
© 2016 SAP SE or an SAP affiliate company. All rights reserved.
PLC
Historian
MES
Database
SCADA
Home Grown
IPC
OPC
…
(Web-)
Socket
MQTT
JSON
http
WSDL
JDBC
REST
Moving
Assets
Smart
Home
On premise
IoT platform
Cloud-based
IoT platform
EdgeComputing
- 8. Example: SIEMENS – Industrial IoT Platform
Company
Solution Benefits
Siemens AG (industry sector),
the leading global producer of
Industry Automation and Drive
Technologies
Situation: Siemens wants to offer an open cloud-based
platform (MindSphere) as a basis for an industrial
ecosystem. This will enable OEMs, app developers and
customers to integrate devices and to offer data based
services.
• Siemens Industrial Service Backbone (ISB)
• HANA Cloud Platform for the Internet of Things
• SAP analytical tools and apps
• IoT apps from Siemens and partners
• Business model: OEM PaaS
• Combine the best of both worlds
• A unique, end-to-end and global IoT offering for OEMs,
app developers and industrial customers
• Set a new industrial standard to access and make
sense of machine data
Technology and Business Innovation
© 2016 SAP SE or an SAP affiliate company. All rights reserved.
- 9. Example: ifm electronic – Ready-made Sensor Integration
Company
Solution
Technology Innovation
Benefits
ifm electronic, an industrial automation
technology manufacturer and producer of
sensors
Situation: intention to grow the business through built-
in SAP integration
• SAP Plant Connectivity (PCo), embedded in the ifm
product Connectivity Port
• Providing integration to SAP solutions like
• SAP MII/ME
• SAP Business Suite
• SAP HANA
• Business model: OEM
• Add value to the technology offering
• Expand the business through innovation
Sensors
Connectivity
IFM-Products
LR-Agent LR-Agent LR-Agent LR-Agent
Line Recorder
Efficiency
Observer
SMART
Observer
Setup
Station
Machine
SAP-Products
Connectivity Port w/ SAP Plant Connectivity (SAP PCo)
Plant
Enterprise
SAP MII
SAP
ME
SAP
EWM
SAP
NetWeaver
SAP ERP
SAP
HANA
© 2016 SAP SE or an SAP affiliate company. All rights reserved.
- 10. Example: Koehler Paper Group – Predictive Quality
Company
Benefits
Koehler Paper Group is a producer of
high-quality special papers
Situation: Target to ensure a stable high quality in paper
production
• Reduce waste and rework
• Faster “Time-to-Quality” for small lot sizes and first
time materials
• Superior product quality
• Detailed automated quality documentation
Solution
Process Innovation
SAP ERP
SAP Manufacturing
Execution
SAP HANA
PLC1 PLC2
Quality Tests
Defects
Realtime Quality Prediction
Data Model
SAP Infinite
Insight
Algo-
rithms
User Interface
SAP Event Stream
Processing (via SAP PCo)
Data Selection
Visualization
Statistical Analysis
Expert Review Step-by-
step root
cause
analysis
“Predictive Quality
means we calculate in
real-time what the
quality of the product
that is currently in
production will be”
© 2016 SAP SE or an SAP affiliate company. All rights reserved.
- 11. The IIoT Requires Innovation Networks
SAP’s Tools
and Methodologies
to Drive Change
Think Bold
- Design Thinking
- Business and Architecture
Advisory
- Global Innovation Center
Network
Start Small
- Hackathons
- Rapid Prototyping
Environments
- Starter Kits
Scale Fast
- Application Mgmt Services
- Global Cloud Infrastructure
SAP’s Long Term Partnership Approach
SAP’s Global Network of
Domain Expertise Partners
(Excerpt, in no specific order)
© 2016 SAP SE or an SAP affiliate company. All rights reserved.
- 12. Oliver Edinger
Vice President
Head of IoT/I4.0 Germany
SAP Deutschland SE & Co. KG
Hasso-Plattner-Ring 7
69190 Walldorf
M +49 160 90 432 886
T +49 6 22 77 49131
E oliver.edinger@sap.com
www.sap.com
Additional Information and Contact
© 2015 SAP SE or an SAP affiliate company. All rights reserved.
http://www.sap.com/iot
@SAP_IoT
SAP Internet of Things
SAP Internet of Things
- 13. © 2015 SAP SE or an SAP affiliate company. All rights reserved. 13Confidential
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