1. ,MANOHARAN.K
E-mail: manoharanmit.k@gmail.com
Mobile: +966-538428378
Seeking a challenging assignment in Instrumentation & Control in the process Industry,
where in my expertise attributes and skills can be utilised, enhanced in obtaining
personal career objective and those of employer.
Summary of Experience
About 9 years experience in Operation& Maintenance, Commissioning and detailed Engineering of
Oil & Gas, petrochemicals, Power, Fertilizer and chemical industries. Multi-disciplined versatility
with excellent communication skills, time management and analytical skills to anticipate and assess
project issues and problems. As an Electrical & Instrumentation Engineer have experience in detailed
engineering, procurement, engineering co-ordination, Commissioning in various process industrial
projects and well experience in Siemens and Allen Bradley, ABB, Honeywell , etc product of
PLC/SCADA/DCS. Experience in Detailed engineering involving development of control Philosophy,
P&IDs, Cause & Effect diagrams, logic diagrams, DCS, PLC, Power plant both thermal base and Fuel
base, Fire and Gas systems, Analysers and field instruments. Experience in Field Instruments and
Control Systems procurement activities of issuing inquiry & purchase requisitions, bid evaluation,
vendor drawing review.
Professional Summary
Master in Instrumentation with 9 years of experience in operation & Maintenance,
installation, commissioning and testing of off shore facilities and strong foundation in
Bachelor of Electrical & Electronics Engineering and 1.5 years as Project Scientist in National
institute of ocean Technology (NIOT).
Qualification
Master of Engineering from Anna University, MIT, Chennai
2008
Specialisation: Instrumentation Engineering
Bachelor of Engineering from Anna University, RMK Engineering College, Chennai
2005
Specialisation: Electrical & Electronics Engineering
Additional Information:
GATE-2006(Graduate Aptitude Test in Engineering), Examination Paper –Electrical
Engineering
Technical meeting Head of Instrumentation & control in Industrial Oil technology Oil
Services, Libya.
Technical training head of Planning department in Industrial Technology Oil Services,
Libya
Skill Set
2. My Key Skills : Operation & Maintenance, Commissioning, Estimation, Execution
: Can modify PLC, DCS Logic & graphics
: Expert in calibration field instruments,
: Expert in modification of field mounted instruments
Technical Skills : Siemens (S7-300), Micro PLC, ABB, Allen Bradley RX Logic 500, GE Fanuc
: Sinamics (AC/DC MOTOR DRIVE-INVERTER), Mobile Panel, HMI, RTU
: Siemens DCS Tools.
Certification
1. Training on Programmable Logic Control & related Technologies at Ben Tech
Automation, India, Chennai.
PLC programming in Allen-Bradley
Programming software RS Logix 500. RS View-32
SCADA screen development and interfaced with Allen-Bradley PLC
Interfacing PLC with Variable Frequency Drive ( VFD )
Interfacing PLC to Field Devices.
2. Training on Industrial Automation & control at BAISCO, Libya, Tripoli
Training on SIMATIC S7 & HMI (Human Machine Interface)
Using structure programming as a method for program design functions,
function blocks and multi-instances.
Integration of a I/O slaves using PROFIBUS DP & PROFINET
Error management with error organization blocks
Analyzing synchronous errors with organization blocks & analyzing S7
diagnostic data.
Configuration of the HMI Screens for process monitoring using Wincc Flexible
2008.
Troubleshooting messages with HMI Panels & SCADA system.
Career Experience
Company : Saudi ceramics company Mar’08 – Till
Position : PLC & Control Engineer
Department : Operation and Maintanence
Key Deliverables:
Provide regular support to manager-instrumentation & Control system in achieving
maintenance objectives.
To install the electrical control by interconnecting with PLC terminal according to
control wiring diagram.
Process monitoring and control by PLC (SIEMENS Step7), Sinamics & Simatic OP
panel system start up and shut down as per SOP (Standard Operating Procedures)
in Plant.
Troubleshooting of PLC with field mounted instruments and calibrating the field
instruments like Control valve (Pneumatic, Electronic), different types of Transmitter
& Sensors, Gauges, etc.
3. Loop Checks for the DCS, Cold Commissioning (CFT) and assistance during Hot
Commissioning (HFT) at client sites.
To Assist my superiors in designing hardware section and cost Estimation of PLC &
Related system
To manage all inventory regarding my project.
Company : Industrial Technology Oil Services Mar’14 – Nov’15
Position : Instrumentation & Control Engineer
Department : Instrumentation
Key Deliverables:
A competent professional in operation and maintenance of Fuel base power plant
(500MW)/Water Treatment Plant/Gases of Nitrogen (N2) & Oxygen (O2)/ Nuclear plant as
Maintenance system platform as an Instrumentation & Control Engineer.
Provide regular support to manager-instrumentation & Control system in
achieving maintenance objectives & Targets related to section.
Technical interaction with the client and the functional team of SIEMENS,
Germany/USA.
Implementation of Client Interconnection drawings & logics. This involves
understanding the Clients documentation and implementing them with standard
Siemens S7 PLC/Siemens DCS Tools like SPPA T3000 for Software and
Tec4FDE for hardware engineering.
Monitoring of Panel installations, cabling & wiring work.
Reading Ladder Logic programs, Cause and effect diagram, P&ID (Process
Identification Diagram).
Installation, maintenance, calibration of hydro carbon gas sensors.
Maintenance of F&G Panels.
Process monitoring and control by PLC (Allen Bradley SLC-500) & SCADA
system start up and shut down as per SOP (Standard Operating Procedures) in
Thermal power plant.
FAT (Factory Acceptance Test), CAT (Customer Acceptance Test), SAT (Site
Acceptance Test)
Maintenance of flow Meter as Turbine Flow Meter, PD Meter, Proportional
Velocity Meter, Electromagnetic Flow Meter, Ultra Sonic Flow Meter.
Making SS tunings and Fittings, SS looping and Cable Tray installation.
Maintenance of ESD (Emergency Shut Down), FSD ( Fire Shut down),PSD
( Process Shut Down), Switches, Shut down valves and all Solenoid Valves
applications.
Regularly interact with supervisor for predictive/ preventive maintenance
activities.
Provide on-site maintenance &trouble shooting support to Engineers, supervisor
&Technician as & when required.
4. Provide technical support, resource management forecasting predictive measures
involving maintenance, Engineering, Asset integrity & construction work related
to instrumentation & Control Section.
Turbo-compressor vibration/Turbo-compressor condition monitoring/Mechanical
Turbo-compressor overhaul/Mechanical Maintenance.
Involved Re-commission of Gases Plant and Power Plant
Manage and control shutdown, preventive and periodic maintenance activities of
instruments.
Hands on experience in instrumentation panel servicing & Trouble shooting.
To calculate the material consumption at site.
To execute job as per specifications given by client.
Preparation of measurement sheet for billing purpose & get it certified from
Client’s Engineering Department.
Controls fractionating columns, compressors, purifying towers, heat exchangers,
and related equipment to extract nitrogen and oxygen from air for industrial and
therapeutic use: Turns valves in specified sequence to control flow of air through
series of units that compress and liquefy it, remove carbon dioxide and impurities,
and separate resulting product into nitrogen and oxygen.
Observes pressure, temperature, level, and flow gauges to ensure standard
operation.
Tests oxygen for purity and moisture content at various stages of process, using
burette and moisture meter.
Adjusts equipment according to test results and knowledge of process and
equipment.
Opens valves to transfer liquid or gaseous oxygen through heat exchanger to cool
air, to heat and vaporize liquid oxygen, and to store gaseous or liquid oxygen in
storage tanks at specified temperature and pressure.
Records gauge readings and test results..
Role : Head of Department
Responsibility : Instrumentation & Control Engineer
Clint : Mellitah Oil& Gas
Description:
Hardworking and resourceful Electrical & Instrument Commissioning Engineer with
a stellar record of customer satisfaction. Adept at managing small and large teams of
engineers and various technical staff with smoothness and professionalism. Able to
adapt work pace to accommodate evolving customer needs and preferences.
Significant breadth of experience in instrument commissioning engineering
Excellent familiarity with instrumentation contractor detail fabrication, procurement,
installation and design
High knowledge of safety instrument systems, process control systems, and field
instrumentation
Strong knowledge of instrumentation commissioning policies and procedures
Exceptional familiarity with labour legislation fundamentals
5. Superior oral and written communication skills
Supervised all technicians and commissioning engineer teams and monitored all
related activity.
Ensured compliance with all customer requests in coordination with relevant teams,
customers, and management.
Conducted factory and site acceptance tests in coordination with all relevant
departments.
Provided requested technical support during project operational phase.
Collated and assessed all vendor and contractor documentation prior to payment
submission.
Conducted audits and reviews for Asset HSE programs.
Resolved all customer technical queries.
Ensured optimal design effectiveness in coordination with instrument commissioning
contracting teams.
Maintained and updated all facility work records & Evaluated project timelines and
recommended cost reduction strategies
Company : Sastha Electrical Technologies Dec’11 – May’14
Position : Electrical & Instrumentation Engineer
Department : Testing and Commissioning
Key Deliverables:
Responsibilities include Commissioning involving site coordination, calibration of
field instruments.
Responsible for selection and the ordering of all Test Equipment needed for this
project.
Trained plant personnel for the respective project.
Calibration and trouble shooting of Level Switches, Pressure
Swithces,Temperature Switches, Pressure safety valves, pressure relief valves,
safety relief valves and portable gas detectors (Multi gas detectors).
Calibration of pressure gauges, temperature gauges, control valves and smart
transmitters..
Role : Instrumentation Engineer
Responsibility : Electrical & Instrumentation
Clint : NCTPS - North Chennai.
Description:
Identifying areas of obstruction / breakdowns and take steps to rectify the equipment
through application of trouble shooting tools.
Scheduling and planning predictive, preventive maintenance for process plants, and
root cause analysis including budgeting and cost control activities.
Monitoring plans / schedules to start maintenance activities and achieving
production targets, implementing maintenance systems.
Company :National Institute of Ocean Technology (NIOT) Jun’10 – Aug’11
Position : Project Scientist
6. Group : Marine Sensors Systems
Key Deliverables:
Sub systems development of buried object scanning sonar (Boss)
Various pre amplifier configurations are being tried and experimented both in
simulations and tested in Field.
Underwater motor, electrical slip ring, underwater camera in collaboration with industry.
In-house testing of capacitors/batteries suitable for under water usage.
The experimental in-house hardware support for all instrumentation and control systems
under the group, preamplifier design for hydrophone array, implementation, interfacing
of components for the systems..
New sensors development which are of interest to NIOT project like Oil spill detection
and wind speed sensors in collaboration with academic institution.
Indenting and follow-up of all purchases in the group as per PERT CHART and
identification of new requirements for all projects.
Company : SGS Automation May’08 – Jun’10
Position : Control Engineer/PLC& SCADA Developer
Department : Testing and Commissioning (THERMAL POWER PLANT)
Key projects:
Maintenance of Field Instruments and ISO- documentation, according to
PMS(preventive maintenance schedule) periodically in production plant as well as
in thermal power plant.
Line up, start up and operation of well head valves using CAMRON Panel
(Hydraulic well control panel.
This automation hardware consists of GE Fanuc Series 90-30 PLC with 850 DI/DO
and logic is developed using Versapro 2.04 and HMI Is developed using
Complicity 6.1.
Cable Scheduling, IO List Preparation, Logic Development, SCADA Development
and commissioning.
Planning & Preparing hardware & Software engineering database for the DCS
projects for the power plant automation.
FAT (Factory Acceptance Test), CAT (Customer Acceptance Test), SAT (Site
Acceptance Test)
Loop Checks for the DCS, Cold Commissioning (CFT) and assistance during Hot
Commissioning (HFT) at client sites
Site Inspection/ walk-down, project work & manpower planning &Monitoring
and planning, work organization preparation and management,
instrumentation calibration supervision and certification, instrumentation
materials inspection, progress monitoring, pre-commissioning, commissioning
and start-up.
7. Leading the project & team members working in different project function areas.
Conducting training programs for the trainee-employees & external clients.
Documentation of project hardware / software documentation & reports.
Company : Tamil Nadu Electricity Board (NCTPS), Mar’06 – Aug’06
Position : Graduate Apprentice
Department : O&M
Key Deliverables:
Power Generation, conveyer erection and electrical maintenance.
Understanding the technical and functional specification.
Maintaining documentation, project planning and allocation of service.
Personal Contour
Date of Birth : 23rd
May 1983
Marital Status : Single
Languages : English, Tamil (Read & Write) and Hindi, Arabic (Speak)
Nationality : Indian
Passport Number : H2711515, Date of Expiry 19-02-2019
India Driving Licence : TN06 20140002585
Skype Id : manoharanmit
Present Address :
Permanent Address : No: 682, Kakkan street, Keelmudalam bedu (post),
Gummidipoondi (t.k),
Thiruvallur (dist) 601206.
Job preference
Availability : Immediate Join
Willing to Travel : Yes