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THE TURBINATOR
WATER DRIVEN FOAM PROPORTIONER
The Turbinator is designed to accurately mix foam
concentrate liquid with either freshwater or seawater
and is suitable for use in fixed systems or in mobile
units for portable use. The Turbinator is available in
a range of sizes and comprises of two main parts; a
water powered motor and a foam concentrate pump.
The motor and pump are close coupled and inte-
grated within a single compact body and both are
‘positive displacement’ rotary devices. Consequently
for every revolution of the water motor a fixed
volume of water passes through the machine, and
similarly for every revolution of the foam pump a
fixed volume of concentrate is delivered. In this way
the required water to foam mixing ratio is obtained
regardless of operating pressure. .
The unique design of the Turbinator makes the
device inherently self priming. The gear type foam
pump develops a strong inlet suction leading to a
reliable and uninterrupted foam concentrate supply.
COMPACT AND SIMPLE
The Turbinator is very compact enabling it to be
easily installed into new systems or retrofitted into
existing foam systems. There are no complicated
installation requirements.
TROUBLEFREE START-UP
Turbinator has a very high suction lift capability
and tolerance to air in the suction piping so no
complicated priming procedures are required on
start-up.
DRY RUNNING TO NFPA20
NFPA 20 states that all stationary foam pumps
must be capable of dry running for at least ten mi-
nutes. Compliance is critical for all listed systems.
DESIGNED TO BE UNIQUE
Turbinator is unique. From the outset it has been designed
specifically as fire fighting equipment with due regard to the
special needs and practices for fire fighting applications.
The Knowsley SK Turbinator is a positive displacement foam
concentrate dosing machine which uses the firewater sup-
ply as a power source but which produces zero waste water.
MOBILE SYSTEMS
The compact design of the Turbinator makes it ideal for integration into mobile equipment
including hand portable trolley units, towable road trailers or integration into fire trucks. Stan-
dard packages are available to suit most common applications or we can individually design to
suit specific requirements.
FIXED SYSTEMS
The Turbinator has the flexibility to be integrated into any type of fixed foam system, whether
for tank storage areas, process plant areas of oil & gas plant or for offshore systems such as
helideck monitors or DIFFS or integrated into general area foam deluge systems.
CONFIGURATIONS
Can be used in hazardous areas
Compact
No external power source required
Easy to use - no special start-up procedures
Low pressure drop
Variable flow
Highly tolerant to overspeed
Can be installed in vertical or horizontal pipes
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Low maintenance
Fresh water and sea water versions
Proportioning over a wide flow
Available in 1% and 3% proportioning rates
Resistant to debris in firewater
CE marked
NFPA compliant for dry running
Low noise emissions
MATERIALS OF CONSTRUCTION
				
				STANDARD					OFFSHORE
Body		 		 Gunmetal BS 1400 LG2			 Gunmetal BS 1400 LG2
Rotors			 Nitrile coated Stainless Steel 431 	 Nitrile coated Super Duplex F55
Gears				Acetal						Acetal
Gear housing		 Gunmetal BS 1400 LG2 			 Gunmetal BS 1400 LG2
Mechanical seals 		 Stainless steel / rubber			 Hastelloy / rubber
Fasteners 	 		Stainless steel 316				Stainless steel 316
FOR THE EUROPEAN MARKET, THE PRODUCTS WILL BE CE MARKED UNDER THE
MACHINERY DIRECTIVE 2006/42/EC AND UNDER THE ATEX DIRECTIVE 94/9/EC.
KEY FEATURES
DESIGNED FOR
MIDI	 MIDI-PLUS 		 MAXI
PRESSURE LOSS
One of the lowest pressure
drop for a water driven foam
proportioner in the market.
Contact us for a detailed
overview of Fluid Flow and
Pressure Loss specifications.
RANGE & PERFORMANCE
TURBINATOR IS MANUFACTURED FROM THE
HIGHEST GRADE MATERIAL SELECTIONS TO
ENSURE CORROSION RESISTANCE IN THE
HARSHEST OF ENVIRONMENTS
Standard packages are available to suit most common applications or we can individually de-
sign to suit specific requirements.
Turbinator does not require external power supplies or control circuits and is safe for installa-
tion in any ATEX environment – provided firewater pressure is available then the foam system
will be ready for use.
FOAM MONITORS
TURBINATOR
FOAM / DELUGE SYSTEMS
FOAM MAKERS
HANDLINE NOZZLES
TECHNOLOGY BUILT TO LAST
With Turbinator we have introduced a flexible, abrasion resistant paddle material in the water
motor which gives the unit its unique wear characteristics. The usual contamination found
in firewater networks does not damage the paddles as the water motor was designed using
two lobe paddles which allow any potential contaminants or debris to pass through the unit
without causing blockage. Over speeding up to 120% which can occur during automatic activa-
tion in large dry systems does not damage the unit due to the robust design. In addition and
most importantly the Turbinator meets NFPA20 requirements for dry running.
HOW IT WORKS
P&ID of a typical Turbinator installation
QUALITY CONTROL
To ensure the correct processing of the selected high
grade materials, we maintain strict standards on batch
testing and sampling, and batch traceability. Together
with our subsuppliers we developed vigorous testing
schemes for each relevant part and for each specific
material.
Our highly qualified QA specialists not only understand
the Knowsley products, but – equally important – also
understand our customers requirements.
You can rest assured that all our products are built in
line with the processes and procedures that we have
laid out as part of our QMS system that complies fully
with ISO 9001 – 2015.
Each Turbinator is subjected to a rigorous series of
tests before leaving the factory. We have invested in a
dedicated test rig that’s capable of testing each model
of Turbinator over its full range of operating flows and
pressures. All test data is collected and registered in
an automated, standardised method. The test data for
every unit is stored in our project files and forms part
of a comprehensive report delivered with each Turbi-
nator.
BATCH TESTING AND SAMPLING
OUR UNIQUE TEST RIG
WWW.KNOWSLEYSK.COM
Due to continual product developments
and improvements, Knowsley SK Limited
reserve the right to change or modify the
published performance characteristics
without notice.
KNOWSLEY SK
Centrepoint
Marshall Stevens Way
Trafford Park
Manchester M17 1AE
United Kingdom
T: +44 (0) 161 872 7511
F: +44 (0) 161 848 8508
E: sales@knowsleysk.co.uk
KNOWSLEY SK MIDDLE EAST
Plot No. 2, Sector M 15
PO Box 6203
Mussafah
Abu Dhabi
United Arab Emirates
T: +971 255 38230
M: +971 502 529657
E: dmccormick@knowsleysk.co.uk
ESTABLISHED IN 1896
KNOWSLEY SK LTD. HAS AN ENVIABLE REPUTATION FOR MANUFACTURING QUALITY FIRE FIGHTING EQUIPMENT AND
SYSTEMS FOR HIGH VALUE ASSET PROTECTION THAT CAN BE RELIED UPON WHEN DANGER STRIKES.

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Knowsley SK - Turbinator, Accurate and Inovative Foam Mixing Technology v2

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  • 2. THE TURBINATOR WATER DRIVEN FOAM PROPORTIONER The Turbinator is designed to accurately mix foam concentrate liquid with either freshwater or seawater and is suitable for use in fixed systems or in mobile units for portable use. The Turbinator is available in a range of sizes and comprises of two main parts; a water powered motor and a foam concentrate pump. The motor and pump are close coupled and inte- grated within a single compact body and both are ‘positive displacement’ rotary devices. Consequently for every revolution of the water motor a fixed volume of water passes through the machine, and similarly for every revolution of the foam pump a fixed volume of concentrate is delivered. In this way the required water to foam mixing ratio is obtained regardless of operating pressure. . The unique design of the Turbinator makes the device inherently self priming. The gear type foam pump develops a strong inlet suction leading to a reliable and uninterrupted foam concentrate supply.
  • 3. COMPACT AND SIMPLE The Turbinator is very compact enabling it to be easily installed into new systems or retrofitted into existing foam systems. There are no complicated installation requirements. TROUBLEFREE START-UP Turbinator has a very high suction lift capability and tolerance to air in the suction piping so no complicated priming procedures are required on start-up. DRY RUNNING TO NFPA20 NFPA 20 states that all stationary foam pumps must be capable of dry running for at least ten mi- nutes. Compliance is critical for all listed systems. DESIGNED TO BE UNIQUE Turbinator is unique. From the outset it has been designed specifically as fire fighting equipment with due regard to the special needs and practices for fire fighting applications. The Knowsley SK Turbinator is a positive displacement foam concentrate dosing machine which uses the firewater sup- ply as a power source but which produces zero waste water.
  • 4. MOBILE SYSTEMS The compact design of the Turbinator makes it ideal for integration into mobile equipment including hand portable trolley units, towable road trailers or integration into fire trucks. Stan- dard packages are available to suit most common applications or we can individually design to suit specific requirements. FIXED SYSTEMS The Turbinator has the flexibility to be integrated into any type of fixed foam system, whether for tank storage areas, process plant areas of oil & gas plant or for offshore systems such as helideck monitors or DIFFS or integrated into general area foam deluge systems. CONFIGURATIONS
  • 5. Can be used in hazardous areas Compact No external power source required Easy to use - no special start-up procedures Low pressure drop Variable flow Highly tolerant to overspeed Can be installed in vertical or horizontal pipes + + + + + + + + + + + + + + + + Low maintenance Fresh water and sea water versions Proportioning over a wide flow Available in 1% and 3% proportioning rates Resistant to debris in firewater CE marked NFPA compliant for dry running Low noise emissions MATERIALS OF CONSTRUCTION STANDARD OFFSHORE Body Gunmetal BS 1400 LG2 Gunmetal BS 1400 LG2 Rotors Nitrile coated Stainless Steel 431 Nitrile coated Super Duplex F55 Gears Acetal Acetal Gear housing Gunmetal BS 1400 LG2 Gunmetal BS 1400 LG2 Mechanical seals Stainless steel / rubber Hastelloy / rubber Fasteners Stainless steel 316 Stainless steel 316 FOR THE EUROPEAN MARKET, THE PRODUCTS WILL BE CE MARKED UNDER THE MACHINERY DIRECTIVE 2006/42/EC AND UNDER THE ATEX DIRECTIVE 94/9/EC. KEY FEATURES DESIGNED FOR
  • 6. MIDI MIDI-PLUS MAXI PRESSURE LOSS One of the lowest pressure drop for a water driven foam proportioner in the market. Contact us for a detailed overview of Fluid Flow and Pressure Loss specifications. RANGE & PERFORMANCE TURBINATOR IS MANUFACTURED FROM THE HIGHEST GRADE MATERIAL SELECTIONS TO ENSURE CORROSION RESISTANCE IN THE HARSHEST OF ENVIRONMENTS
  • 7. Standard packages are available to suit most common applications or we can individually de- sign to suit specific requirements. Turbinator does not require external power supplies or control circuits and is safe for installa- tion in any ATEX environment – provided firewater pressure is available then the foam system will be ready for use. FOAM MONITORS TURBINATOR FOAM / DELUGE SYSTEMS FOAM MAKERS HANDLINE NOZZLES TECHNOLOGY BUILT TO LAST With Turbinator we have introduced a flexible, abrasion resistant paddle material in the water motor which gives the unit its unique wear characteristics. The usual contamination found in firewater networks does not damage the paddles as the water motor was designed using two lobe paddles which allow any potential contaminants or debris to pass through the unit without causing blockage. Over speeding up to 120% which can occur during automatic activa- tion in large dry systems does not damage the unit due to the robust design. In addition and most importantly the Turbinator meets NFPA20 requirements for dry running. HOW IT WORKS P&ID of a typical Turbinator installation
  • 8. QUALITY CONTROL To ensure the correct processing of the selected high grade materials, we maintain strict standards on batch testing and sampling, and batch traceability. Together with our subsuppliers we developed vigorous testing schemes for each relevant part and for each specific material. Our highly qualified QA specialists not only understand the Knowsley products, but – equally important – also understand our customers requirements. You can rest assured that all our products are built in line with the processes and procedures that we have laid out as part of our QMS system that complies fully with ISO 9001 – 2015. Each Turbinator is subjected to a rigorous series of tests before leaving the factory. We have invested in a dedicated test rig that’s capable of testing each model of Turbinator over its full range of operating flows and pressures. All test data is collected and registered in an automated, standardised method. The test data for every unit is stored in our project files and forms part of a comprehensive report delivered with each Turbi- nator. BATCH TESTING AND SAMPLING OUR UNIQUE TEST RIG
  • 9. WWW.KNOWSLEYSK.COM Due to continual product developments and improvements, Knowsley SK Limited reserve the right to change or modify the published performance characteristics without notice. KNOWSLEY SK Centrepoint Marshall Stevens Way Trafford Park Manchester M17 1AE United Kingdom T: +44 (0) 161 872 7511 F: +44 (0) 161 848 8508 E: sales@knowsleysk.co.uk KNOWSLEY SK MIDDLE EAST Plot No. 2, Sector M 15 PO Box 6203 Mussafah Abu Dhabi United Arab Emirates T: +971 255 38230 M: +971 502 529657 E: dmccormick@knowsleysk.co.uk ESTABLISHED IN 1896 KNOWSLEY SK LTD. HAS AN ENVIABLE REPUTATION FOR MANUFACTURING QUALITY FIRE FIGHTING EQUIPMENT AND SYSTEMS FOR HIGH VALUE ASSET PROTECTION THAT CAN BE RELIED UPON WHEN DANGER STRIKES.