MCR Engineering are part of MCR Group, one of the largest providers of outsourced staff and services to over 500 sites in Ireland. MCR Group provide a broad range of service solutions including Personnel, Cleaning, Security, Flooring as well as Industrial Engineering services employing a workforce of over 2,000 employees.
2. MCR ENGINEERING - PART OF THE MCR
GROUP
MCR Engineering are part of MCR Group, one of the largest providers of outsourced staff and services to over
500 sites in Ireland. MCR Group provide a broad range of service solutions including Personnel, Cleaning,
Security, Flooring as well as Industrial Engineering services employing a workforce of over 2,000 employees.
MCR Engineering provide comprehensive Industrial Engineering fabrication and installation services across
many sectors of industry:
We design, manufacture, supply and fit internal and external standard and bespoke Engineering solutions
and products for a broad range of applications including Pharmaceutical, Food & Beverage, Medical and
Chemical facilities.
Our fully qualified team work closely with our clients from design conception stage through to completion to
ensure complete client satisfaction in our quality products. We continually strive to surpass the quality
required by our clients.
Our up to date technology and project management systems enhance the safety, productivity and
profitability of our own company and that of our clients.
We recognise that within our industry design needs change on a constant basis and this places a high
requirement on us to be dynamic in our approach.
3. WHO WE ARE
Our core area of business is the project management, design, manufacture and installation of industrial
engineering solutions. Ranging from one-off machined components to complete pharmaceutical production
room and changing room fit-outs.
As part of the MCR group, MCR industrial Engineering have the Resources and management support to take
on any project of any scale.
In addition, we perform prototyping, engineering and design of new projects and the study and realization
of equipment using the Solid Works 3D Modelling and Engineering solutions according to the client
specifications.
Utilising our fabrication facilities and supplier partnerships throughout the world.
Our business is built on long term customer relationships which we are very proud of.
GMP Standards MCR has total commitment to GMP principles from initial concept to final project handover.
Workshop processes: Pharmaceutical Grade Stainless Steel Fabrication, Precision machining, Trespa – high
pressure laminate.
4. MCR UTILISE PROJECT MANAGEMENT
TECHNOLOGY
Projects delivered on time and within budget, increasing profits
for both our Clients and MCR:
Using tools such as Microsoft Projects & SAP to keep track of timelines &
projects and reduce time between Sales Enquiry and Delivery.
5. MCR UTILISE PROJECT MANAGEMENT
TECHNOLOGY
MCR Group utilises SAP – management software (ERP).
ERP utilising the latest SAP software:
Project management
Product planning
Quality control
Research & Development
6. BELOW ARE SOME SAMPLE CLIENTS THAT WE ARE PROVIDING SERVICES FOR:
With an extensive portfolio of Projects and Clients in particular within the Pharmaceutical and Food & Beverage sectors where standards are extremely high.
8. MCR INDUSTRIAL ENGINEERING TEAM
The team manager, Gerard Kirwan with more than 20 years
experience designing & managing projects from simple
installations to full GMP fit outs.
Coming from a Design background, Gerard has particular
experience working within the stringent GMP environments of
Pharmaceutical / Food & Beverage industries.
Our fully qualified team work closely with our clients from design
conception stage through to completion to ensure complete client
satisfaction in our quality products. We continually strive to surpass
the quality required by our clients.
Together with a highly skilled team of designers , project
managers, engineers and installation Engineers, as well as long
term relationships with multiple suppliers MCR industrial
Engineering is ready to provide Industrial Engineering services to
compliment other services which are currently provided as part of
the MCR Group.
9. 3D CAD MODELLING BY MCR ENGINEERING USING
SOLIDWORKS®
Our design team utilise SolidWorks® for its seamless integration into our clients Revit
designs.
With a highly skilled design team, SolidWorks® provides professional quality designs,
with a high level of accuracy.
Numerous features including realistic rendering, surfacing, models, material specs etc.
Full detailed manufacturing drawings.
Allowing us to achieve a fully GMP compliant product portfolio.
10. INTEGRATION
3D Design utilising the most up-to-date
SolidWorks, AutoCAD and Revit integration:
• Solid modelling
• 3D Rendering
• Prototyping
• Revit integration
12. CLIENT: ALLERGAN
Project: Design and manufacture of GMP pharma grade
equipment.
Project Scope: 316 Stainless Steel GMP, product contact storage
unit.
13. CLIENT: MYLAN
Project: Assessment and design of product contact GMP industrial
solution for manufacturing.
Project Scope: Complete re-design and manufacture of production
line.
14. CLIENT: ASGARD
CLEANROOM SOLUTIONS
Project: Design and manufacture of stainless steel solution.
Project Scope: Design and manufacture of 316 stainless steel
laptop shelf unit. Fully enclosed and equipped with security
features. Compliant with GMP and Cleanroom standards.
15. CLIENT: GLANBIA INGREDIENTS
IRELAND
Project: Design & manufacture of industrial equipment.
Project Scope: Design and manufacture of 316 Stainless Steel fully
welded GMP trolley for product handling. All sealed compliant with
Cleanroom Standards and non marking casters.
17. CLIENT: ARDMAC
Site: Alexion Pharma Dublin
Project Scope: Design, manufacture and install of Cleanroom
Equipment. This project consists in a wide range of cleanroom
equipment that comes from wall fixings such as bollards and bump
rails to sinks and cabinets.
MCR Industrial Engineering in conjunction with its Top Suppliers
took ownership for this project that will be taking place on 2017,
using all the technology available in CAD design and Project
Management.
Project Value excess: € 300.000,00
18. CLIENT: ASGARD CLEANROOM
SOLUTIONS
Site: BMS Blanchardstown
Project Scope: MCR Industrial Engineering is currently working
with Asgard Cleanroom Solutions to supply a vast range of GMP
Cleanroom Bespoke equipment for one of the biggest
biopharmaceutical plants in Europe.
Our engineering team is working on having exclusive bespoke
stainless steel enclosed units, Trespa TopLab PAL furniture, Safety
Showers and several other solutions working in conjunction with our
top supplier in Germany, UK, Israel and Czech Republic.
Project Value excess: € 1.000.000,00
19. CLIENT: BMS
Site: BMS Blanchardstown
Project Scope: MCR Industrial Engineering is currently supplying a
vast range of GMP Cleanroom equipment for one of the biggest
biopharmaceutical plants in Europe.
Our engineering team is working on having exclusive stainless steel
furniture in conjunction with Palbam Class.
Project Value excess: € 500.000,00
26. MCR CLEANROOM EQUIPMENT PARTNERS
MCR is the proud project partner of Top quality supplier worldwide.
Based in the UK
Top quality Sanitary fittings and Safety
Showers
Based in Czech Republic
Top quality Stainless Steel and Lab
Equipment
Based in Israel
Top quality Electropolished Stainless
Steel Equipment
Based in Germany
Top quality Trespa and Lab Equipment
For full scope visit: cleanroomequipment.ie
Based in Germany
Top quality Stainless Steel and Lab
Equipment
78. AUTOMATION
In particular we specialise in end of line packaging, automated transport systems AGV’s, automated storage
solutions and general materials handling products. We have designed and fitted these systems with some of
the worlds leading brands.
Our design team will provide you a full turn key solution for all product ranges including cases, plastic crates,
trays, pallets, and many of other products. We can add modular packaging systems, relocate packing lines,
and oversee the complete project from design to operation. MCR Automation are the leaders in AGV’s, Pallet
Handling, Palletising, Stretch Wrapping Systems, Packing Equipment and Automated Washing Systems in
Ireland and Northern Ireland.
We work with brands like; Pattyn Packaging Lines, Egemin, Soco System, Endoline, Christ Packing-Systems, Q-
System, Toppy, Transpak, TAWI Vacuum Lifters & Cyklop.
80. MCR Engineering provides bespoke machinery and associated
handling systems designed to reduce cycle times and drive down
production costs. This equipment packs QUAL-PEX piping into
special promotion bags. Qual-PEX barrier pipe from PipeLife is
truly a first in this generation of thermoplastic pipes and MCR
Engineering has revolutionised their production packaging
equipment.
Fully Integrated Coil Bagging Line
Automated Coil Sleeving Lines
Special Spiral Wrapping Systems
Bespoke Horizontal Coil Wrapping Line
Unique Concepts
Full Installation
Project Management
Complete Turnkey Solutions
After-sales machinery servicing
81. MCR Engineering has worked extensively in the automation and building
construction of there filling and packaging lines for the healthcare industry.
MCR use barcode tracking technology to track fully packed boxes to
palletising robots to avoid any product mixing.
Our system is efficient and user friendly with 24 hour support by MCR service
personal. Also the extent of equipment supplied by MCR are Goods Lifts,
Palletising Robots, Conveyors, Labelling Systems ,Barcode Scanning, Case
Erectors and Case Sealers equipment.
Fully Integrated cap filling line
Fully Automated Robot Palletiser
Automated conveyor lines
Special Purpose Machinery
Unique Concepts
Full Installation
Project Management
Complete Turnkey Solutions
After-sales machinery servicing
82. Nutrition Supply Services project to package various final products (Vitamins,
Minerals, Nucleotides, Amino Acids and PUFA's) into three specific box sizes.
The MCR Automation new proposed packaging line will consist of three packaging
specific areas. The high containment packaging area, consisting of a liner inserter,
decuffer sealer, box taper, labeller and transfer conveyors. An ATEX rated product
filling suite within the high containment area, containing the product filling
equipment. The secondary containment area that will house box erection and
finished product pallitising operations.
External to the secondary high containment area will be the box line consumables
assembly area and a finished product holding area as per details in sketch below.
MCR Engineering are using barcode tracking technology to track fully packed boxes
to palletising robots to avoid any product mixing. The box packaging line will
operate as a standalone facility as regards line operations; the filler will however
be interlocked to the building environmental controls such that it will only operate
when the environmental controls are operational.
Nutrition Supply Services production operators will transfer finished product in 1.5
M/T Tote Bins from the facilities manufacturing area into the box line packaging
area. Here the totes will be loaded onto a discharge system located above the box
filling equipment, from where they will be filled into either of the three box sizes to
the required different finished product weights for that specific box.
83. MCR ENGINEERING AND ALL ITS DIVISIONS
ARE PART OF THE MCR GROUP
Unit 1, The Capel Building
Dublin 7
Ireland