“Katlyn” the word derived from the word catalysis means “processing without change in physical terms”. “Katlyn” was started in 1977 as a ‘Metal Laundry’ to undertake physical conditioning of metal parts, mainly castings & afterword becomes pioneer in maximum areas of metal treatment for various purposes. We have around 150 total manpower & annual turnover @ 14 crores rupees. We are an ISO 9001-2015 certified company & giving best service to more than 35 medium scale & large scale companies including reputed OEM & MNCs.
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Katlyn Processors Pvt. Ltd. in Pune
1. AN ISO 9001:2015 CERTIFIED COMPANY
Katlyn Processors Pvt. Ltd
COMPANY PROFILE
LAST REVISION DATE : 25.08.2017
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2. Powder Coating, Liquid painting , CED and All
sorts of Electroplating
Katlyn Processors Pvt. Ltd
Works Address : Gat No 144 , Charholi Khurd, Alandi Markal Road ,
Pagade Vasti , Alandi, Pune - 412 105.
Phone – 02135 202566
Email : katlynprocessors@gmail.com,
Website : www.katlynprocessors.com
Contact Person : Mr. C. D. Agashe (Director)
Contact number : 09822033765
AN ISO 9001:2015 CERTIFIED COMPANY
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3. RESPONSIBLE TEAM MEMBERS
Katlyn Processors Pvt. Ltd
Sr. No. Name Contact No. Area
1 Mr. J. V. Padhye 9881158928 CEO
2 Mr. S. A. Pujari 7507664488 Works Manager (Paint shop)
3 Mr. R. R. Pardeshi 9890310433 Administration
4 Mr. T. B. Kandane 9881158924 Paint shop team
5 Mr. P. S. Bhide 9881158921 Paint shop team
6 Mr. A. S. Bhave 9881158927 Electroplating team
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6. About Us....
“Katlyn” the word derived from the word catalysis means “ processing
without change in physical terms”,
“Katlyn” was started in 1977 as a ‘Metal Laundry’ to undertake physical
conditioning of metal parts , mainly castings & afterword becomes pioneer
in maximum areas of metal treatment for various purpose.
We have around 150 total manpower & annual turnover @ 16 crore
rupees.
We are an ISO 9001-2015 certified company & giving best service to
more than 35 medium scale & large scale companies including reputed
OEM & MNCs.
Katlyn Processors Pvt. Ltd
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7. Facility available ….
We are specifically “Processing type Industry” providing many special
processes under one roof like –
• Shot blasting,
• Shot penning,
• Sand blasting,
• Media blasting,
• Metallizing,
• 7 tank process
(Phosphating) .
• Specialty Heat
Resistance Powder
coating (650 °C),
• CED [Cathodic
Electro Deposition
painting] (250 °C) ,
• Liquid painting,
• Powder coating.
• Zn-Ni plating,
• Nickel plating,
• Zinc plating,
• Copper plating
• Electroless Nickel plating,
• Hard Chrome Electro-
plating,
Katlyn Processors Pvt. Ltd
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Surface treatment : Painting : Plating :
8. Key Clients....
• Tata Motors ,
• Royal Enfield,
• Crompton Greaves Ltd,
• Suzuki,
• John Deere Ltd ,
• JCB Ltd,
• Piaggio Vehicle Ltd,
• Daimler,
Katlyn Processors Pvt. Ltd
OEM (Approved For Surface treatment, Powder Coating /
Painting / CED)
• Harley Davidson,
• Fiat India Ltd ,
• Bajaj Auto Ltd ,
• TVS-BMW,
• Force Motors Ltd,
• Mahindra & Mahindra ,
• Yamaha India Motors Limited
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9. Key Clients....
• Tata Motors Ltd,
•Bosch Chassis India Pvt Ltd,
• Fukoko India Pvt. Ltd,
• Concentric Pumps Pvt Ltd,
• Polybond India Pvt Ltd,
• Taikisha Enng. India Pvt Ltd
• Kores India Pvt Ltd,
Katlyn Processors Pvt. Ltd
OEM , TIER ONE / TWO (Approved For Electroplating)
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• Sankalp Enng & Services P Ltd,
• J.K. Engg wroks Pvt Limited,
• Hirschvogel Components India
Pvt Ltd,
• Involute Technologies Pvt Ltd,
• Arvind Industries,
• Ultra Enggineers,
• Shirodkar Precicomp Pvt Ltd.
• Taikisha Enng. India Pvt Ltd
10. Key Clients....
• Bosch Chassis Systems India Ltd ,
• Brembo Brakes India Pvt Ltd ,
• Mahindra Hinoday Ltd ,
• Haldex Concentric ,
• Sagar Auto Parts Pvt.Ltd ,
• Chrome well Industries Pvt. Ltd
• Tenneco Exhaust Systems Pvt. Ltd,
• Involute Pvt Ltd ,
• Kishor Engineerings,
• Panchal Automobiles,
Katlyn Processors Pvt. Ltd
TIER ONE / TWO Supplier for below customers (Approved by OEM)
• Carraro India Ltd ,
• Wheels India Ltd ,
• Caparo India Ltd,
• Mayuresh Engineerings ,
• Hindustan Engineerings ,
• Dali & Samir ,
• S.M.Auto ,
• SKH Magneti Marreli,
• Legrand India,
• Kores India Ltd.
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11. Hard
Chrome
Zn-Nickel &
Nickel
Chrome
Plating
Zinc Plating
With all types
of passivation
Copper
Plating
Electro less
nickel &
Electro Nickel
plating
Powder
Coating
&
Painting
Heat
Resistant
Powder
Coating
Line
Cleaning
& Metal
Spraying
All sorts
of
Painting
CED Paint
Line
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Katlyn Processors Pvt. Ltd
Electro-
Plating
Processes Facilities ….
PAINT
SHOP
PLATING
SHOP
12. Katlyn Processors Pvt. Ltd
General Process Description in brief …….
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LIQUID PAINTING - 1
1) De-scaling
2) CED
3) CED Baking @ 180° C
4) Top coat painting
5) Top coat baking @ 220° C
6) Inspection
7) Packing
8) Dispatch
LIQUID PAINTING - 2
1) Shot blasting
2) Primer application
3) Top coat painting
4) Top coat baking @ 220° C
5) Inspection
6) Packing
7) Dispatch
13. Katlyn Processors Pvt. Ltd
General Process Description in brief …….
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POWDER COATING - 2
1) Seven tank process
2) Masking
3) Powder coating
4) Baking @ 220° C
5) Inspection
6) Packing
7) Dispatch
POWDER COATING -1
1) Shot blasting / Sand blasting
2) Metalizing
3) Primer application
4) Flash off
5) Powder coating
6) Baking @ 220° C
7) Inspection
8) Packing
9) Dispatch
14. Katlyn Processors Pvt. Ltd
General Process Description in brief …….
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Electroplating ( General steps involved) ….
1) De-rusting 8) Passivation
2) Water rinsing 9) Water rinsing
3) Acid cleaning 10) Top coat application
4) Water rinsing 11) Flash off & Drying
5) Electroplating 12) Inspection
6) Water rinsing 13) Packing
7) Surface activation 14) Dispatch
15. Katlyn Processors Pvt. Ltd
Pre-treatment Plant PLC Controlled CED Plant ….
PAINT SHOP
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Working area : Representative photographs
16. Katlyn Processors Pvt. Ltd
Working area : Representative photographs
Line 1 : HR Powder coating Line 2 : Powder coating
PAINT SHOP
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25. Testing Facilities Available ....
• Salt Spray Testing Chamber,
• Digital pH meter
•Conical Mandrel,
• Pencil Hardness Testing,
• Viscosity Testing,
• Humidity meter,
• Lux meter.
Katlyn Processors Pvt. Ltd
• Digital Conductivity meter,
• Impact Testing,
• Dry Film Thickness testing,
• Lab Furnace upto 1150° C,
• Cross-cut Adhesion Testing,
• Chemical analysis set up,
• Air velocity checking meter.
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26. Digital PH METER and
conductivity meter
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SALT SPRAY TESTING FACILITY
Katlyn Processors Pvt. Ltd
Laboratory & Testing Facilities….
PH
METER
CONDUCTIVIT
Y METER
27. Digital “Dry film thickness”
CHECKING Meter
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ADHESION TAPE AND KNIFE
Katlyn Processors Pvt. Ltd
Laboratory & Testing Facilities….
HOT AIR OVEN 250 DEG. C
28. VISCOCITY CHECKING B4 FORD CUP
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GAS POINT CHECKING APPARATUS
CHECICAL TITRATION
Katlyn Processors Pvt. Ltd
Laboratory & Testing Facilities….
31. Effluent Treatment Facilities....
• We are equipped with Effluent Treatment Facilities of the highest order,
• We have current “Consent to Operate” from Maharashtra Pollution Control Board,
• We are registered with Excise Dept for Service Tax,
• We are registered with DIC,
• We are registered dealer under VAT,
• We are ISO 9001:2015 certified company,
• We are member of Maharashtra Eviro for
Common Hazardous Waste Treatment.
Katlyn Processors Pvt. Ltd
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ETP PLANT
32. THANK YOU
Every Customer is PRECIOUS For us & We Believe In
Best Association For Mutual Growth.
Katlyn Processors Pvt. Ltd
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