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AN ISO 9001:2015 CERTIFIED COMPANY
Katlyn Processors Pvt. Ltd
COMPANY PROFILE
LAST REVISION DATE : 25.08.2017
1
Powder Coating, Liquid painting , CED and All
sorts of Electroplating
Katlyn Processors Pvt. Ltd
Works Address : Gat No 144 , Charholi Khurd, Alandi Markal Road ,
Pagade Vasti , Alandi, Pune - 412 105.
Phone – 02135 202566
Email : katlynprocessors@gmail.com,
Website : www.katlynprocessors.com
Contact Person : Mr. C. D. Agashe (Director)
Contact number : 09822033765
AN ISO 9001:2015 CERTIFIED COMPANY
2
RESPONSIBLE TEAM MEMBERS
Katlyn Processors Pvt. Ltd
Sr. No. Name Contact No. Area
1 Mr. J. V. Padhye 9881158928 CEO
2 Mr. S. A. Pujari 7507664488 Works Manager (Paint shop)
3 Mr. R. R. Pardeshi 9890310433 Administration
4 Mr. T. B. Kandane 9881158924 Paint shop team
5 Mr. P. S. Bhide 9881158921 Paint shop team
6 Mr. A. S. Bhave 9881158927 Electroplating team
3
4
Katlyn Processors Pvt. Ltd
5
Katlyn Processors Pvt. Ltd
About Us....
 “Katlyn” the word derived from the word catalysis means “ processing
without change in physical terms”,
 “Katlyn” was started in 1977 as a ‘Metal Laundry’ to undertake physical
conditioning of metal parts , mainly castings & afterword becomes pioneer
in maximum areas of metal treatment for various purpose.
 We have around 150 total manpower & annual turnover @ 16 crore
rupees.
 We are an ISO 9001-2015 certified company & giving best service to
more than 35 medium scale & large scale companies including reputed
OEM & MNCs.
Katlyn Processors Pvt. Ltd
6
Facility available ….
 We are specifically “Processing type Industry” providing many special
processes under one roof like –
• Shot blasting,
• Shot penning,
• Sand blasting,
• Media blasting,
• Metallizing,
• 7 tank process
(Phosphating) .
• Specialty Heat
Resistance Powder
coating (650 °C),
• CED [Cathodic
Electro Deposition
painting] (250 °C) ,
• Liquid painting,
• Powder coating.
• Zn-Ni plating,
• Nickel plating,
• Zinc plating,
• Copper plating
• Electroless Nickel plating,
• Hard Chrome Electro-
plating,
Katlyn Processors Pvt. Ltd
7
Surface treatment : Painting : Plating :
Key Clients....
• Tata Motors ,
• Royal Enfield,
• Crompton Greaves Ltd,
• Suzuki,
• John Deere Ltd ,
• JCB Ltd,
• Piaggio Vehicle Ltd,
• Daimler,
Katlyn Processors Pvt. Ltd
OEM (Approved For Surface treatment, Powder Coating /
Painting / CED)
• Harley Davidson,
• Fiat India Ltd ,
• Bajaj Auto Ltd ,
• TVS-BMW,
• Force Motors Ltd,
• Mahindra & Mahindra ,
• Yamaha India Motors Limited
8
Key Clients....
• Tata Motors Ltd,
•Bosch Chassis India Pvt Ltd,
• Fukoko India Pvt. Ltd,
• Concentric Pumps Pvt Ltd,
• Polybond India Pvt Ltd,
• Taikisha Enng. India Pvt Ltd
• Kores India Pvt Ltd,
Katlyn Processors Pvt. Ltd
OEM , TIER ONE / TWO (Approved For Electroplating)
9
• Sankalp Enng & Services P Ltd,
• J.K. Engg wroks Pvt Limited,
• Hirschvogel Components India
Pvt Ltd,
• Involute Technologies Pvt Ltd,
• Arvind Industries,
• Ultra Enggineers,
• Shirodkar Precicomp Pvt Ltd.
• Taikisha Enng. India Pvt Ltd
Key Clients....
• Bosch Chassis Systems India Ltd ,
• Brembo Brakes India Pvt Ltd ,
• Mahindra Hinoday Ltd ,
• Haldex Concentric ,
• Sagar Auto Parts Pvt.Ltd ,
• Chrome well Industries Pvt. Ltd
• Tenneco Exhaust Systems Pvt. Ltd,
• Involute Pvt Ltd ,
• Kishor Engineerings,
• Panchal Automobiles,
Katlyn Processors Pvt. Ltd
TIER ONE / TWO Supplier for below customers (Approved by OEM)
• Carraro India Ltd ,
• Wheels India Ltd ,
• Caparo India Ltd,
• Mayuresh Engineerings ,
• Hindustan Engineerings ,
• Dali & Samir ,
• S.M.Auto ,
• SKH Magneti Marreli,
• Legrand India,
• Kores India Ltd.
10
Hard
Chrome
Zn-Nickel &
Nickel
Chrome
Plating
Zinc Plating
With all types
of passivation
Copper
Plating
Electro less
nickel &
Electro Nickel
plating
Powder
Coating
&
Painting
Heat
Resistant
Powder
Coating
Line
Cleaning
& Metal
Spraying
All sorts
of
Painting
CED Paint
Line
11
Katlyn Processors Pvt. Ltd
Electro-
Plating
Processes Facilities ….
PAINT
SHOP
PLATING
SHOP
Katlyn Processors Pvt. Ltd
General Process Description in brief …….
12
LIQUID PAINTING - 1
1) De-scaling
2) CED
3) CED Baking @ 180° C
4) Top coat painting
5) Top coat baking @ 220° C
6) Inspection
7) Packing
8) Dispatch
LIQUID PAINTING - 2
1) Shot blasting
2) Primer application
3) Top coat painting
4) Top coat baking @ 220° C
5) Inspection
6) Packing
7) Dispatch
Katlyn Processors Pvt. Ltd
General Process Description in brief …….
13
POWDER COATING - 2
1) Seven tank process
2) Masking
3) Powder coating
4) Baking @ 220° C
5) Inspection
6) Packing
7) Dispatch
POWDER COATING -1
1) Shot blasting / Sand blasting
2) Metalizing
3) Primer application
4) Flash off
5) Powder coating
6) Baking @ 220° C
7) Inspection
8) Packing
9) Dispatch
Katlyn Processors Pvt. Ltd
General Process Description in brief …….
14
Electroplating ( General steps involved) ….
1) De-rusting 8) Passivation
2) Water rinsing 9) Water rinsing
3) Acid cleaning 10) Top coat application
4) Water rinsing 11) Flash off & Drying
5) Electroplating 12) Inspection
6) Water rinsing 13) Packing
7) Surface activation 14) Dispatch
Katlyn Processors Pvt. Ltd
Pre-treatment Plant PLC Controlled CED Plant ….
PAINT SHOP
15
Working area : Representative photographs
Katlyn Processors Pvt. Ltd
Working area : Representative photographs
Line 1 : HR Powder coating Line 2 : Powder coating
PAINT SHOP
16
Katlyn Processors Pvt. Ltd
Working area : Representative photographs
Shot blasting : Rotary table Chamber shot blasting :
PAINT SHOP
17
Katlyn Processors Pvt. Ltd
Working area : Representative photographs
Sand Blasting : Metalizing :
PAINT SHOP
18
19
Katlyn Processors Pvt. Ltd
PLC Controlled Automated
Plating Plant ….
Special hangers ….
PLATING SHOP
Working area : Representative photos
Katlyn Processors Pvt. Ltd
Barrel plating 1 : Barrel plating 2 :
PLATING
SHOP
Working area : Representative photos
20
Katlyn Processors Pvt. Ltd
Lapping station 1 : Lapping station 2 :
PLATING
SHOP
Working area : Representative photos
21
Katlyn Processors Pvt. Ltd
Representative components ...
PAINT SHOP
22
Katlyn Processors Pvt. Ltd
Representative components ...
PLATING
SHOP
23
Katlyn Processors Pvt. Ltd
VISITS OF OUR VALUABLE FOREIGN
CUSTOMERS
24
Testing Facilities Available ....
• Salt Spray Testing Chamber,
• Digital pH meter
•Conical Mandrel,
• Pencil Hardness Testing,
• Viscosity Testing,
• Humidity meter,
• Lux meter.
Katlyn Processors Pvt. Ltd
• Digital Conductivity meter,
• Impact Testing,
• Dry Film Thickness testing,
• Lab Furnace upto 1150° C,
• Cross-cut Adhesion Testing,
• Chemical analysis set up,
• Air velocity checking meter.
25
Digital PH METER and
conductivity meter
26
SALT SPRAY TESTING FACILITY
Katlyn Processors Pvt. Ltd
Laboratory & Testing Facilities….
PH
METER
CONDUCTIVIT
Y METER
Digital “Dry film thickness”
CHECKING Meter
27
ADHESION TAPE AND KNIFE
Katlyn Processors Pvt. Ltd
Laboratory & Testing Facilities….
HOT AIR OVEN 250 DEG. C
VISCOCITY CHECKING B4 FORD CUP
28
GAS POINT CHECKING APPARATUS
CHECICAL TITRATION
Katlyn Processors Pvt. Ltd
Laboratory & Testing Facilities….
PENCIL HARDNESS TESTER
Katlyn Processors Pvt. Ltd
Laboratory & Testing Facilities….
TESTING OVEN 2 : CAPACITY 1150° C
29
CONICAL MANDREL TESTER IMPACT TESTER
Katlyn Processors Pvt. Ltd
Laboratory & Testing Facilities….
30
Effluent Treatment Facilities....
• We are equipped with Effluent Treatment Facilities of the highest order,
• We have current “Consent to Operate” from Maharashtra Pollution Control Board,
• We are registered with Excise Dept for Service Tax,
• We are registered with DIC,
• We are registered dealer under VAT,
• We are ISO 9001:2015 certified company,
• We are member of Maharashtra Eviro for
Common Hazardous Waste Treatment.
Katlyn Processors Pvt. Ltd
31
ETP PLANT
THANK YOU
Every Customer is PRECIOUS For us & We Believe In
Best Association For Mutual Growth.
Katlyn Processors Pvt. Ltd
32

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Katlyn Processors Pvt. Ltd. in Pune

  • 1. AN ISO 9001:2015 CERTIFIED COMPANY Katlyn Processors Pvt. Ltd COMPANY PROFILE LAST REVISION DATE : 25.08.2017 1
  • 2. Powder Coating, Liquid painting , CED and All sorts of Electroplating Katlyn Processors Pvt. Ltd Works Address : Gat No 144 , Charholi Khurd, Alandi Markal Road , Pagade Vasti , Alandi, Pune - 412 105. Phone – 02135 202566 Email : katlynprocessors@gmail.com, Website : www.katlynprocessors.com Contact Person : Mr. C. D. Agashe (Director) Contact number : 09822033765 AN ISO 9001:2015 CERTIFIED COMPANY 2
  • 3. RESPONSIBLE TEAM MEMBERS Katlyn Processors Pvt. Ltd Sr. No. Name Contact No. Area 1 Mr. J. V. Padhye 9881158928 CEO 2 Mr. S. A. Pujari 7507664488 Works Manager (Paint shop) 3 Mr. R. R. Pardeshi 9890310433 Administration 4 Mr. T. B. Kandane 9881158924 Paint shop team 5 Mr. P. S. Bhide 9881158921 Paint shop team 6 Mr. A. S. Bhave 9881158927 Electroplating team 3
  • 6. About Us....  “Katlyn” the word derived from the word catalysis means “ processing without change in physical terms”,  “Katlyn” was started in 1977 as a ‘Metal Laundry’ to undertake physical conditioning of metal parts , mainly castings & afterword becomes pioneer in maximum areas of metal treatment for various purpose.  We have around 150 total manpower & annual turnover @ 16 crore rupees.  We are an ISO 9001-2015 certified company & giving best service to more than 35 medium scale & large scale companies including reputed OEM & MNCs. Katlyn Processors Pvt. Ltd 6
  • 7. Facility available ….  We are specifically “Processing type Industry” providing many special processes under one roof like – • Shot blasting, • Shot penning, • Sand blasting, • Media blasting, • Metallizing, • 7 tank process (Phosphating) . • Specialty Heat Resistance Powder coating (650 °C), • CED [Cathodic Electro Deposition painting] (250 °C) , • Liquid painting, • Powder coating. • Zn-Ni plating, • Nickel plating, • Zinc plating, • Copper plating • Electroless Nickel plating, • Hard Chrome Electro- plating, Katlyn Processors Pvt. Ltd 7 Surface treatment : Painting : Plating :
  • 8. Key Clients.... • Tata Motors , • Royal Enfield, • Crompton Greaves Ltd, • Suzuki, • John Deere Ltd , • JCB Ltd, • Piaggio Vehicle Ltd, • Daimler, Katlyn Processors Pvt. Ltd OEM (Approved For Surface treatment, Powder Coating / Painting / CED) • Harley Davidson, • Fiat India Ltd , • Bajaj Auto Ltd , • TVS-BMW, • Force Motors Ltd, • Mahindra & Mahindra , • Yamaha India Motors Limited 8
  • 9. Key Clients.... • Tata Motors Ltd, •Bosch Chassis India Pvt Ltd, • Fukoko India Pvt. Ltd, • Concentric Pumps Pvt Ltd, • Polybond India Pvt Ltd, • Taikisha Enng. India Pvt Ltd • Kores India Pvt Ltd, Katlyn Processors Pvt. Ltd OEM , TIER ONE / TWO (Approved For Electroplating) 9 • Sankalp Enng & Services P Ltd, • J.K. Engg wroks Pvt Limited, • Hirschvogel Components India Pvt Ltd, • Involute Technologies Pvt Ltd, • Arvind Industries, • Ultra Enggineers, • Shirodkar Precicomp Pvt Ltd. • Taikisha Enng. India Pvt Ltd
  • 10. Key Clients.... • Bosch Chassis Systems India Ltd , • Brembo Brakes India Pvt Ltd , • Mahindra Hinoday Ltd , • Haldex Concentric , • Sagar Auto Parts Pvt.Ltd , • Chrome well Industries Pvt. Ltd • Tenneco Exhaust Systems Pvt. Ltd, • Involute Pvt Ltd , • Kishor Engineerings, • Panchal Automobiles, Katlyn Processors Pvt. Ltd TIER ONE / TWO Supplier for below customers (Approved by OEM) • Carraro India Ltd , • Wheels India Ltd , • Caparo India Ltd, • Mayuresh Engineerings , • Hindustan Engineerings , • Dali & Samir , • S.M.Auto , • SKH Magneti Marreli, • Legrand India, • Kores India Ltd. 10
  • 11. Hard Chrome Zn-Nickel & Nickel Chrome Plating Zinc Plating With all types of passivation Copper Plating Electro less nickel & Electro Nickel plating Powder Coating & Painting Heat Resistant Powder Coating Line Cleaning & Metal Spraying All sorts of Painting CED Paint Line 11 Katlyn Processors Pvt. Ltd Electro- Plating Processes Facilities …. PAINT SHOP PLATING SHOP
  • 12. Katlyn Processors Pvt. Ltd General Process Description in brief ……. 12 LIQUID PAINTING - 1 1) De-scaling 2) CED 3) CED Baking @ 180° C 4) Top coat painting 5) Top coat baking @ 220° C 6) Inspection 7) Packing 8) Dispatch LIQUID PAINTING - 2 1) Shot blasting 2) Primer application 3) Top coat painting 4) Top coat baking @ 220° C 5) Inspection 6) Packing 7) Dispatch
  • 13. Katlyn Processors Pvt. Ltd General Process Description in brief ……. 13 POWDER COATING - 2 1) Seven tank process 2) Masking 3) Powder coating 4) Baking @ 220° C 5) Inspection 6) Packing 7) Dispatch POWDER COATING -1 1) Shot blasting / Sand blasting 2) Metalizing 3) Primer application 4) Flash off 5) Powder coating 6) Baking @ 220° C 7) Inspection 8) Packing 9) Dispatch
  • 14. Katlyn Processors Pvt. Ltd General Process Description in brief ……. 14 Electroplating ( General steps involved) …. 1) De-rusting 8) Passivation 2) Water rinsing 9) Water rinsing 3) Acid cleaning 10) Top coat application 4) Water rinsing 11) Flash off & Drying 5) Electroplating 12) Inspection 6) Water rinsing 13) Packing 7) Surface activation 14) Dispatch
  • 15. Katlyn Processors Pvt. Ltd Pre-treatment Plant PLC Controlled CED Plant …. PAINT SHOP 15 Working area : Representative photographs
  • 16. Katlyn Processors Pvt. Ltd Working area : Representative photographs Line 1 : HR Powder coating Line 2 : Powder coating PAINT SHOP 16
  • 17. Katlyn Processors Pvt. Ltd Working area : Representative photographs Shot blasting : Rotary table Chamber shot blasting : PAINT SHOP 17
  • 18. Katlyn Processors Pvt. Ltd Working area : Representative photographs Sand Blasting : Metalizing : PAINT SHOP 18
  • 19. 19 Katlyn Processors Pvt. Ltd PLC Controlled Automated Plating Plant …. Special hangers …. PLATING SHOP Working area : Representative photos
  • 20. Katlyn Processors Pvt. Ltd Barrel plating 1 : Barrel plating 2 : PLATING SHOP Working area : Representative photos 20
  • 21. Katlyn Processors Pvt. Ltd Lapping station 1 : Lapping station 2 : PLATING SHOP Working area : Representative photos 21
  • 22. Katlyn Processors Pvt. Ltd Representative components ... PAINT SHOP 22
  • 23. Katlyn Processors Pvt. Ltd Representative components ... PLATING SHOP 23
  • 24. Katlyn Processors Pvt. Ltd VISITS OF OUR VALUABLE FOREIGN CUSTOMERS 24
  • 25. Testing Facilities Available .... • Salt Spray Testing Chamber, • Digital pH meter •Conical Mandrel, • Pencil Hardness Testing, • Viscosity Testing, • Humidity meter, • Lux meter. Katlyn Processors Pvt. Ltd • Digital Conductivity meter, • Impact Testing, • Dry Film Thickness testing, • Lab Furnace upto 1150° C, • Cross-cut Adhesion Testing, • Chemical analysis set up, • Air velocity checking meter. 25
  • 26. Digital PH METER and conductivity meter 26 SALT SPRAY TESTING FACILITY Katlyn Processors Pvt. Ltd Laboratory & Testing Facilities…. PH METER CONDUCTIVIT Y METER
  • 27. Digital “Dry film thickness” CHECKING Meter 27 ADHESION TAPE AND KNIFE Katlyn Processors Pvt. Ltd Laboratory & Testing Facilities…. HOT AIR OVEN 250 DEG. C
  • 28. VISCOCITY CHECKING B4 FORD CUP 28 GAS POINT CHECKING APPARATUS CHECICAL TITRATION Katlyn Processors Pvt. Ltd Laboratory & Testing Facilities….
  • 29. PENCIL HARDNESS TESTER Katlyn Processors Pvt. Ltd Laboratory & Testing Facilities…. TESTING OVEN 2 : CAPACITY 1150° C 29
  • 30. CONICAL MANDREL TESTER IMPACT TESTER Katlyn Processors Pvt. Ltd Laboratory & Testing Facilities…. 30
  • 31. Effluent Treatment Facilities.... • We are equipped with Effluent Treatment Facilities of the highest order, • We have current “Consent to Operate” from Maharashtra Pollution Control Board, • We are registered with Excise Dept for Service Tax, • We are registered with DIC, • We are registered dealer under VAT, • We are ISO 9001:2015 certified company, • We are member of Maharashtra Eviro for Common Hazardous Waste Treatment. Katlyn Processors Pvt. Ltd 31 ETP PLANT
  • 32. THANK YOU Every Customer is PRECIOUS For us & We Believe In Best Association For Mutual Growth. Katlyn Processors Pvt. Ltd 32