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Case Study to Assess the Costs of the
Appalachian Regional Reforestation Initiative’s (ARRI)
Forest Reclamation Approach
2018 Pennsylvania Abandoned Mine Reclamation Conference
Jacob W. Johnson
Michael Jacobson
Dept. of Ecosystem Science and Management
Penn State University
Eric Oliver
Mineral Resources
Pennsylvania Dept. Environmental Protection
Outline
I. Introduction
A. Background of Conventional
Reclamation
B. ARRI and the FRA
II. Study Objectives
III. Methods
IV. Preliminary Results
V. Potential Study Impacts
Background
Forestry in Pennsylvania:
 60% of land area is forest
 Annual contribution of $19 billion to
the state’s economy
 Most revenue comes from high
quality hardwoods
Coal Mining in Pennsylvania:
 Contribution of $4 billion (2014)
 Often occurs on Forestlands
Background
Conventional forest and wildland
reclamation involves
 Rough grade backfilling and grading
with a dozer
 Shallow rooting zone (1 ft)
 Heavy seeding of fast-growing
groundcovers to control erosion
Poor tree growth results from:
 Excessive compaction
 Competition from grasses
Background
The Appalachian Regional Reforestation
Initiative (ARRI)
 Coalition of citizens, the coal industry, and
government
Forest Reclamation Approach (FRA)
 Requires quality soil material and loose
grading
The Five Steps of the FRA
1. Suitable rooting medium:
 No less than 4 ft deep
 Topsoil, weathered sandstone
2. Loosely grade to create a
noncompacted growth medium.
The Five Steps of the FRA
3. Use ground covers that are
compatible with growing trees
 Slow-growing
 Low density planting rates
4. Tree types:
 Early succession species for wildlife
and soil stability
 Commercially valuable crop trees
The Five Steps of the FRA
5. Use proper tree planting
techniques (hand planting)
Conventional
Forest Reclamation Approach
Background
Many studies have characterized the ecological successes of the FRA:
 Timber
 Carbon sequestration
 Wildlife and Biodiversity
But, no single study has presented economic and financial analyses to
compare the FRA to conventional post-SMCRA reclamation.
Study Objectives
1. Assess FRA and conventional reclamation methods, land uses,
management, and regulations across the surface mining regions of
the Eastern United States
2. Determine economic costs of reclamation operations by assessing
mine spoils, grading, seeding/planting, and erosion control costs
Hypothesis:
The FRA will result in lower costs and greater benefits to operators and
landowners compared to conventional reclamation practices.
Methods: Case Study by State
A state by state review of industry reports, literature, and mining
permits over the last 10 years
 State regulations
 Reclamation land-uses
 Spoil material characteristics
 Soil amendments
 Seeding and planting techniques
 Species selection (trees and groundcovers)
 Topography
Methods
Collaboration with state regulators and
mine operators to collect available cost
data from former reclamation sites.
Identify variation in costs across regions:
Northern Appalachia
 Small truck operations (PA)
Central Appalachia
 Mountain Top Removal (WV, KY)
Southern Appalachia
 Conventional Contour Mining (TN, VA)
Methods: Cost Analysis on Active Mine Sites
Reclamation methods on active
sites (PA, KY, WV, and TN)
 Grading and machine costs
 Costs associated with appropriate
topsoil substitutes
 Amendments
 Seeding/planting costs
Time-Motion Tracking
GPS units installed in truck and dozer
cabs during active reclamation
 Garmin GPSMAP® 64s
 10 ft. accuracy and 10 sec. intervals
 Verified by on-site observation/ photos
Delay-free machine utilization rates
determined by measuring:
 Time
 Activity cycles
 Distance and velocity
 Delays (types and lengths)
Time-Motion Tracking
Load Zone
Travel zone
Dump zone
FRA Area Sampled
ArcMap™ and ArcGIS® software (ESRI)
 Dump and Load zones delineated from
areas of zero velocity (<0.5mph)
 Load, travel, dump data for each activity
cycle summarized within zones
Preliminary Results
Machine Cycles for Forest Reclamation Approach
Pennsylvania Site 1
Average 882 ± 283 6.09 ± 0.93 3.21 ± 1.40 3.15 ± 1.29 1.60 ± 0.49 7.95 ± 1.23
Min
Max 6.00
0.67
3.67
5.50
13.33
Loading Travel (2-way) Dump Total (Delay-free)
312
1268
2.13
8.38
1.20
8.67
0.83
Travel Distance
(ft)
Travel Speed
(mph)
Time (min)
Preliminary Results
Reclamation Study Area: 2.74 acres
Machine Costs for Forest Reclamation Approach
Pennsylvania Site 1
Cat 773f Rock Truck (1) 144.33 90.8
Cat 773f Rock Truck (2) 144.33 89.3
Cat. 992 with Bucket Loader 150.31 ~
† Determined from interviews with mine operator
‡ Determined from machine cycle time
Machine Cost/Hour † Utilization Rate (%)‡
Preliminary Results
Placement of Topsoil † 4411.13 ~
Ground Preparation ‡ 0.00 818.00
Tree Planting ‡ 512.00 512.00
Groundcover Establishment ‡ 0.00 150.00
Total: 4923.13 ~
Reclamation Cost Summary for Pennsylvania Site 1
FRA ($/acre)
Conventional
($/acre)Activity
† Determined from machine cycle times and reclamation sample areas
‡ Determined from mining permits, interviews with mine operator and
contractor estimates
Potential Study Impacts
Provide regional guidelines for
costs and economics of FRA
Regression analysis using machine
cycle rates and site-
characterization data to more
accurately predict FRA costs
Potential Study Impacts
Show landowners and operators
they have options, other than
conventional reclamation, that
result in productive long-term
benefits and sustainable forests
which once covered the coal
mining regions.
Questions?

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Jacob Johnson, et al, Penn State University - “Case Study to Assess the Costs of the Appalachian Regional Reforestation Initiative’s (ARRI) Forest Reclamation Approach”

  • 1. Case Study to Assess the Costs of the Appalachian Regional Reforestation Initiative’s (ARRI) Forest Reclamation Approach 2018 Pennsylvania Abandoned Mine Reclamation Conference Jacob W. Johnson Michael Jacobson Dept. of Ecosystem Science and Management Penn State University Eric Oliver Mineral Resources Pennsylvania Dept. Environmental Protection
  • 2. Outline I. Introduction A. Background of Conventional Reclamation B. ARRI and the FRA II. Study Objectives III. Methods IV. Preliminary Results V. Potential Study Impacts
  • 3. Background Forestry in Pennsylvania:  60% of land area is forest  Annual contribution of $19 billion to the state’s economy  Most revenue comes from high quality hardwoods Coal Mining in Pennsylvania:  Contribution of $4 billion (2014)  Often occurs on Forestlands
  • 4. Background Conventional forest and wildland reclamation involves  Rough grade backfilling and grading with a dozer  Shallow rooting zone (1 ft)  Heavy seeding of fast-growing groundcovers to control erosion Poor tree growth results from:  Excessive compaction  Competition from grasses
  • 5. Background The Appalachian Regional Reforestation Initiative (ARRI)  Coalition of citizens, the coal industry, and government Forest Reclamation Approach (FRA)  Requires quality soil material and loose grading
  • 6. The Five Steps of the FRA 1. Suitable rooting medium:  No less than 4 ft deep  Topsoil, weathered sandstone 2. Loosely grade to create a noncompacted growth medium.
  • 7. The Five Steps of the FRA 3. Use ground covers that are compatible with growing trees  Slow-growing  Low density planting rates 4. Tree types:  Early succession species for wildlife and soil stability  Commercially valuable crop trees
  • 8. The Five Steps of the FRA 5. Use proper tree planting techniques (hand planting)
  • 10. Background Many studies have characterized the ecological successes of the FRA:  Timber  Carbon sequestration  Wildlife and Biodiversity But, no single study has presented economic and financial analyses to compare the FRA to conventional post-SMCRA reclamation.
  • 11. Study Objectives 1. Assess FRA and conventional reclamation methods, land uses, management, and regulations across the surface mining regions of the Eastern United States 2. Determine economic costs of reclamation operations by assessing mine spoils, grading, seeding/planting, and erosion control costs Hypothesis: The FRA will result in lower costs and greater benefits to operators and landowners compared to conventional reclamation practices.
  • 12. Methods: Case Study by State A state by state review of industry reports, literature, and mining permits over the last 10 years  State regulations  Reclamation land-uses  Spoil material characteristics  Soil amendments  Seeding and planting techniques  Species selection (trees and groundcovers)  Topography
  • 13. Methods Collaboration with state regulators and mine operators to collect available cost data from former reclamation sites. Identify variation in costs across regions: Northern Appalachia  Small truck operations (PA) Central Appalachia  Mountain Top Removal (WV, KY) Southern Appalachia  Conventional Contour Mining (TN, VA)
  • 14. Methods: Cost Analysis on Active Mine Sites Reclamation methods on active sites (PA, KY, WV, and TN)  Grading and machine costs  Costs associated with appropriate topsoil substitutes  Amendments  Seeding/planting costs
  • 15. Time-Motion Tracking GPS units installed in truck and dozer cabs during active reclamation  Garmin GPSMAP® 64s  10 ft. accuracy and 10 sec. intervals  Verified by on-site observation/ photos Delay-free machine utilization rates determined by measuring:  Time  Activity cycles  Distance and velocity  Delays (types and lengths)
  • 16. Time-Motion Tracking Load Zone Travel zone Dump zone FRA Area Sampled ArcMap™ and ArcGIS® software (ESRI)  Dump and Load zones delineated from areas of zero velocity (<0.5mph)  Load, travel, dump data for each activity cycle summarized within zones
  • 17.
  • 18. Preliminary Results Machine Cycles for Forest Reclamation Approach Pennsylvania Site 1 Average 882 ± 283 6.09 ± 0.93 3.21 ± 1.40 3.15 ± 1.29 1.60 ± 0.49 7.95 ± 1.23 Min Max 6.00 0.67 3.67 5.50 13.33 Loading Travel (2-way) Dump Total (Delay-free) 312 1268 2.13 8.38 1.20 8.67 0.83 Travel Distance (ft) Travel Speed (mph) Time (min)
  • 19. Preliminary Results Reclamation Study Area: 2.74 acres Machine Costs for Forest Reclamation Approach Pennsylvania Site 1 Cat 773f Rock Truck (1) 144.33 90.8 Cat 773f Rock Truck (2) 144.33 89.3 Cat. 992 with Bucket Loader 150.31 ~ † Determined from interviews with mine operator ‡ Determined from machine cycle time Machine Cost/Hour † Utilization Rate (%)‡
  • 20. Preliminary Results Placement of Topsoil † 4411.13 ~ Ground Preparation ‡ 0.00 818.00 Tree Planting ‡ 512.00 512.00 Groundcover Establishment ‡ 0.00 150.00 Total: 4923.13 ~ Reclamation Cost Summary for Pennsylvania Site 1 FRA ($/acre) Conventional ($/acre)Activity † Determined from machine cycle times and reclamation sample areas ‡ Determined from mining permits, interviews with mine operator and contractor estimates
  • 21. Potential Study Impacts Provide regional guidelines for costs and economics of FRA Regression analysis using machine cycle rates and site- characterization data to more accurately predict FRA costs
  • 22. Potential Study Impacts Show landowners and operators they have options, other than conventional reclamation, that result in productive long-term benefits and sustainable forests which once covered the coal mining regions.